Summary of Contents for Fri-Jado TDR auto-clean Series
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Procedures for which you do not have the necessary tools, instruments and skills should be performed by a trained technician. Reproduction or other use of this Manual, without the express written consent of Fri-Jado, is prohibited. Service Manual TDRac form 9120931 rev.10/2019...
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TABLE OF CONTENTS Service Manual TDRac form 9120931 rev.10/2019 Page 2 PKII...
TABLE OF CONTENTS Versions Version Issue date Remarks dd/mm/yy 1711 28/11/2017 First release 1803 07/03/2018 general update 1810 19/10/2018 Unpack instructions changed and minor changes in exploded views 1905 28/05/2019 Extended with TDR8+8 ac dimension drawing and electrical diagram + minor corrections in parts lists 1908 30/08/2019...
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TABLE OF CONTENTS First Settings and Diagnostic Tools TDR ac .................. 23 I/O test TDRac (i-control) ........................24 Updating software TDRac (i-control) ....................26 Updating software TDRac (S-control) ....................27 Default parameters Version 10004 TDR8s-ac 208 Volt ..............28 Default parameters Version 10004 TDR8s-ac ................
TDR-AC INSTALLATION TDRAC, TECHNICAL DATA Consult the identification plate to get the proper specifications of the unit. The electrical data may vary from country to country. European models Model TDR 5-AC TDR 8-AC TDR 8+8-AC Dimensions Width 1050 1050 Depth Height 1735 1795...
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TDR-ac Installation American models Models TDR 7-AC TDR 7+7-AC Dimensions approx. Width inch Depth inch 38½ 38½ Height inch 70½ Weight Gross 1059 Maximum ambient °F temperature Sound pressure dB (A) < 70 < 70 Electrical installation Voltage 3 ~ 208 3 ~ 208 Frequency 50/60...
TDR-ac Installation INTRODUCTION • Unpacking of the unit. • Remove the pallet under the unit with the help of a fork lift. • Put the unit on his location. • Check if there is enough free space around the unit (see installation drawing). •...
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TDR-ac Installation Remove screws (front 4x and back 4x) Cut straps, remove box and tempex. Fasten the ramps ! Keep locked ! Place the ramps in front of the pallet Tilt the unit slightly and remove the front beam. and fasten them. Keep locked ! Unlock and rotate backwards !
TDR-ac Installation LOCATION The oven must be installed on a level surface. The installation location must allow adequate clearances for servicing and proper operation. The oven must be protected against falling moisture ! IMPORTANT: Make sure you lea- ve sufficient space around the ro- tisserie to easily remove or insert the rotor.
TDR-ac Installation LEGS / CASTORS The TDR ac is placed on a stand with 2 swivel and 2 locking swivel castors. TETHERING OF THE UNIT Warning: Safety standards require that, when this appliance is properly connected to the electrical power supply using flexible conduit, adequate means be provided to limit movement of the ap- pliance without depending on or transmitting stress to the electrical conduit.
TDR-ac Installation POWER, WATER AND DRAIN CONNECTIONS TDR5 AC AND TDR8 AC The Power, water and drain connections can be found on the back of the unit. 400 V European models Power connection Cee form 16 A, L= 2,5 mtr (98”) 200-230 V USA models Power connection NEMA 15-50...
TDR-ac Installation WATER REQUIREMENTS The supplied tap water must have the following conditions: 1. Minimum pressure 200 kPa (2 bar) 2. Maximum pressure 500 kPa (5 bar) 3. Maximum water temperature 55 °C (130 °F) 4. Acidity pH 7.0 - 8.0 5.
√ EXTRACTION OF THE ROTISSERIE An extraction hood is prescribed when the unit is NOT delivered with the special Fri-Jado Exhaust Hood mounted on it. The TDR5 produces about 6 m³ (210 cf) and TDR8 produces about 10 m³ (350 cf) vapour during a cooking cycle.
TDR-ac Installation GREASE COLLECTION For TDR5-ac and TDR8-ac: Place the bucket, which is delivered with the unit, inside the stand under the drain pipe. It is also possible to put other containers in the underframe to collect the grease. Note 1: In one run, 5 liters (1.3 gallon) grease can come out. Note 2: The temperature of the grease can go up to 80 °C (176 °F).
TDR-ac Installation TDR 5 AC >100 (4”) 1305 (51 3/8”) >50 (2”) Location of mains connection Location of water connectionG 3/4” BSP 1 2 3 Location of drain hose OD Ø 33 mm (1 1/16”) Minimum required space Example of funnel >50 (2”) Sewer pipe ID ≥...
TDR-ac Installation TDR 8 AC ON STAND >100 (4”) 1615 (63 5/8”) >50 (2”) Location of mains connection Location of water connectionG 3/4” BSP 1 2 3 Location of drain hose OD Ø 33 mm (1 1/16”) Minimum required space Example of funnel >50 (2”) Sewer pipe ID ≥...
TDR-ac Installation TDR 8 AC WITH HOOD >50 (2”) 1730 (68 1/8”) >50 (2”) Location of mains connection Location of water connectionG 3/4” BSP 1 2 3 Location of drain hose OD Ø 33 mm (1 1/16”) Minimum required space Example of funnel >50 (2”) Sewer pipe ID ≥...
TDR-ac Installation TDR 8+8 AC >100 (4”) 1615 (63 5/8”) >50 (2”) Location of mains connection Location of water connectionG 3/4” BSP Location of drain hose OD Ø 33 mm (1 1/16”) Minimum required space Delivered water hose G3/4”, 1,5 mtr (5ft) (2x) Sewer pipe ID ≥...
TDR-ac Installation TDR 8 AC ON COUNTER Support Driptray Driptray Space for intake cooling air Footprint dimensions, seen from above Service Manual TDRac form 9120931 rev. 10/2019 Page 19 PKII...
SOFTWARE MENU SETTINGS TDRAC To enter the set up of the TDR AC press the on/off key for 3 seconds. Selection buttons The main screen will show 3 options: • operate Display • program • settings Select the program by pushing the corresponding key.
SOFTWARE CLEANING PROGRAM TDRAC An overview of the various steps of the cleaning program. Go to: Settings->service. The amount of time of the various steps can be adjusted in minutes or seconds. Service Manual TDRac form 9120931 rev. 10/2019 Page 21 PKII...
SOFTWARE MENU SETTINGS TDRAC Settings Information The Information screen will display the following information about the rotisserie: • Device type (TDRi) • Firmware version of the CPU board (version: 6.01.00) • Last error • Firmware version of the I/O board (MFMB:v1.00) Manager The manager settings are used to change local settings like tem- perature, date/time or to load recipes.
SOFTWARE FIRST SETTINGS AND DIAGNOSTIC TOOLS TDR AC Miscellaneous service settings device type After replacing a cpu board the device type needs to be filled in. set language The next setting after replacing a board is to set language to local. Error history Read out Save on USB stick...
SOFTWARE I/O TEST TDRAC (I-CONTROL) Several I/O test can be executed: Go to settings -> service -> I/O test. All switched electrical parts can be tested via TEMB outputs. Go to: settings -> service -> I/O test -> TEMB outputs See next page for an overview of connectors and relays.
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SOFTWARE Device Relay Connec- BROWN WHITE R1 -> J2-4 M1 Rotor J2-4 WHITE/A Rotor motor M2 Blower J2-3 R3 -> J2-3 Blower R2 -> J2-1 K1 Heater J2-1 Heating Rd Ye Bu J8-2 J8-1 K1 Heating J13-2 J13-1 R4 -> J2-6 K2 Light J2-6 J14-2...
SOFTWARE UPDATING SOFTWARE TDRAC (I-CONTROL) Preparing the software (firmware) 3. Connect the mains supply The software comes in a .zip file. The name cor- responds with the version of the software. For example: V5_00_13.zip. After extracting 4. The following messages appear Bootloader version V1.02.02 -USB stick found 1.
SOFTWARE UPDATING SOFTWARE TDRAC (S-CONTROL) Preparing the software (firmware) 4. The following messages appear Bootloader version V4.03.04 The software comes in a .zip file. The name cor- -USB stick found responds with the version of the software. For starting upgrade example: V1_00_3.zip.
SOFTWARE DEFAULT PARAMETERS VERSION 10004 TDR8S-AC 208 VOLT Level 1 Level 2 Level 3 Default Possibilities Information 10004 software version Manager Change Pin code 0000 0000 - 9999 Load IPlus Recipes load cookbook from i-contr. from USB Toggle Light on - off Temperature unit °F °C - °F...
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SOFTWARE Level 1 Level 2 Level 3 Default Possibilities change pin **** read out of the manager pin code Drain duration 40 sec. 10 - 40 Drain feedback on - off Fat drain open open - programmed Clean Cycles 2 - 4 Clean temperature temp 1 104°F / 40°C...
SOFTWARE DEFAULT PARAMETERS VERSION 10004 TDR8S-AC Level 1 Level 2 Level 3 Default Possibilities Information 10004 software version Manager Change Pin code 0000 0000 - 9999 Load IPlus Recipes load cookbook from i-contr. from USB Toggle Light on - off Temperature unit °C °C - °F...
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SOFTWARE Level 1 Level 2 Level 3 Default Possibilities change pin **** read out of the manager pin code Drain duration 40 sec. 10 - 40 Drain feedback on - off Fat drain open open - programmed Clean Cycles 2 - 4 Clean temperature temp 1 55 °C...
SOFTWARE DEFAULT PARAMETERS VERSION 10004 TDR5S-AC Level 1 Level 2 Level 3 Default Possibilities Information 10004 software version Manager Change Pin code 0000 0000 - 9999 Load IPlus Recipes load cookbook from i-contr. from USB Toggle Light on - off Temperature unit °C °C - °F...
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SOFTWARE Level 1 Level 2 Level 3 Default Possibilities change pin **** read out of the manager pin code Drain duration 40 sec. 10 - 40 Drain feedback on - off Fat drain open open - programmed Clean Cycles 2 - 4 Clean temperature temp 1 55 °C...
SOFTWARE DEFAULT PARAMETERS VERSION 6.01.25 TDR8I-AC Level 1 Level 2 Level 3 Default Possibilities Information 6.01.25 software version Manager Change Pin code 0000 0000 - 9999 Save Recipes save cookbook to USB Load Recipes load cookbook from USB Load messages on - off Light on - off...
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SOFTWARE Level 1 Level 2 Level 3 Default Possibilities auto off 60 min no or 10 - 240 pin code **** read out of the manager pin code Sensor offset 0 °C -5°C - 5°C Fat drain open open - programmed Drain time 40 sec.
EXPLODED VIEWS AND PARTSLISTS TDRAC, PARTSLIST ELECTRICAL PARTS Pos Part nr. Description Priority Comment 9172552s CPU + LCD board i-control 9172329 Keypad, set of 2 9172362 Buzzer 12V 9172314 Ribbon cable 14p 9192400s Power & I/O board from ser nr 10008518 9192401s Interface board from ser nr 10008518...
EXPLODED VIEWS AND PARTSLISTS TDRAC, PARTSLIST CONTROL PANELS Pos Part number Description Priority Comment 9318523s Operator panel, ass.TDR5-s, Right-contr. 9318524s Operator panel, ass.TDR5-s, Left -contr. 9314727s Panel, customer side L+R, ass. TDR5, for rotor button 9310302s Conversion kit Pass through, incl door handle 9318525s Panel, customer side L+R, ass.
EXPLODED VIEWS AND PARTSLISTS TDRAC, PARTSLIST DOORS Pos Part num- Description Prio- Comment rity 9318510s Ass. Outer door Left turning TDR8 untill .. 9318513s Ass. Outer door Right turning TDR8 untill 9318527s Ass. Inner door Left turning TDR8 untill .. 9318529s Ass.
EXPLODED VIEWS AND PARTSLISTS TDRAC, ROTOR Untill serial number 100089663 TDR5 TDR5 ac TDR8 TDR8 ac Service Manual TDRac form 9120931 rev.10/2019 Page 48 PKII...
EXPLODED VIEWS AND PARTSLISTS TDRAC, PARTSLIST ROTOR Pos Part num- Description Prio- Comment rity 9310070s Gearmotor, complete with drive head 9310108 Ass. Rotor TDR8 ac 9070272 Rotor shaft 9314220 Rotor disk 9302027 Support pin, meat baskets 9310180s Bearing ass., rotor 9294649 Pressure ring, 6 holes untill ser nr 100089663...
EXPLODED VIEWS AND PARTSLISTS TDRAC, BLOWER & HEATING TDR 5ac 6µF TDR 8 ac 6µF 6µF Note! Untill serial number 100092266 the modi cation kit 9311054s will be necessary to mount this assembly. Service Manual TDRac form 9120931 rev.10/2019 Page 50 PKII...
EXPLODED VIEWS AND PARTSLISTS TDRAC, CLEANING SYSTEM Location of parts in TDR5 ac may di er. 300 mm 1700 mm 333 (4x) 180 mm 334 (2x) 329 (TDR5ac) Service Manual TDRac form 9120931 rev.10/2019 Page 52 PKII...
EXPLODED VIEWS AND PARTSLISTS TDRAC, PARTSLIST CLEANING SYSTEM Pos Part nr. Description Qty Pri- Pos Part nr. Description Qty Pri- ori- ori- 9311006s Pump 330 9310426 Tablet tray 9311008 Motor valve -2/2 1/2" 332 9314187 Cover, tray CR03 333 9314765 Grease cover TDR5 from ser nr 100085818 9311007...
EXPLODED VIEWS AND PARTSLISTS TDRAC, PARTSLIST CLEANING SYSTEM, UNTILL SER NR 100087797 Part num- Description Prio- Comment rity 9311006 Pump 9311008 Motor valve -2/2 1/2" CR03 from ser nr 100085818 9311023 Motor valve -2/2 1/2" CR02 Until ser nr 100085817 9311007 Solenoïd valve E 2/2 - 1/2"...
EXPLODED VIEWS AND PARTSLISTS TDRAC, PARTSLIST SHEET METAL Pos Part num- Description Prio- rity 3500020 Reed switch 9291122 Connector, 2 pole 9314173 Air guide, fan rotor motor 9293004 Spacer TDR 5ac parts 9294160 Cover, blower motor 9314723 Top panel 9314724 Side panel 9314715 Reinforcement bracket, top left...
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