Fri-Jado TDR5s auto clean Service Manual
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Fri-Jado TDR5s auto clean Service Manual

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SERVICE MANUAL
MODELS
TDR5s auto clean
TDR8i auto clean
TDR8s auto clean
TDR8+8s auto clean
This manual is prepared for the use of trained Service Technicians and should not be used by
This manual is not intended to be all encompassing. If you have not attended a training for
Reproduction or other use of this Manual, without the express written consent of Fri-Jado, is
WWW.FRIJADO.COM
TDR auto-clean
those not properly qualified. If you have attended a training for this product, you may be
qualified to perform all the procedures in this manual.
this product, you should read, in its entirety, the repair procedure you wish to perform to
determine if you have the necessary tools, instruments and skills required to perform the
procedure. Procedures for which you do not have the necessary tools, instruments and
skills should be performed by a trained technician.
TDR5s ac
- NOTICE -
prohibited.
TDR8i ac
Service Manual TDRac
form 9120931 rev. 06/2021
PKII
TDR8+8s ac

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Summary of Contents for Fri-Jado TDR5s auto clean

  • Page 1 Procedures for which you do not have the necessary tools, instruments and skills should be performed by a trained technician. Reproduction or other use of this Manual, without the express written consent of Fri-Jado, is prohibited. Service Manual TDRac form 9120931 rev.
  • Page 2 TABLE OF CONTENTS Service Manual TDRac form 9120931 rev.06/2021 Page 2 PKII...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Versions Version Issue date Remarks dd/mm/yy 1711 28/11/2017 First release 1803 07/03/2018 general update 1810 19/10/2018 Unpack instructions changed and minor changes in exploded views 1905 28/05/2019 Extended with TDR8+8 ac dimension drawing and electrical diagram + minor corrections in parts lists 1908 30/08/2019...
  • Page 4 TABLE OF CONTENTS Software “s” controller (touch screen) ....................23 Switching On ............................23 Menu overview sw version 1.00.17 ...................... 23 Running a cooking program ........................ 24 Creating a cooking program ........................ 25 Editing a cooking program ........................25 Example of error message ........................26 Audio volume and sound setting ......................
  • Page 5 TABLE OF CONTENTS TDRac, Partslist Electrical parts ......................81 TDRac, Control panels .......................... 82 TDR5s ac, Partslist Control panels ....................... 83 TDR8i ac, Partslist Control panels ......................83 TDR8s ac, Partslist Control panels ....................... 83 TDRac, Doors ............................84 TDR5 ac, doors ............................. 85 TDR8(+8)ac, Outer doors ........................

  • Page 6: Tdr-Ac Installation

    TDR-AC INSTALLATION TDRAC, TECHNICAL DATA Consult the identification plate to get the proper specifications of the unit. The electrical data may vary from country to country. European models Model TDR 5-AC TDR 8-AC TDR 8+8-AC Dimensions Width 1050 1050 Depth Height 1735 1795...
  • Page 7 TDR-ac Installation American models Models TDR 7-AC TDR 7+7-AC Dimensions approx. Width inch Depth inch 38½ 38½ Height inch 70½ Weight Gross 1059 Maximum ambient °F temperature Sound pressure dB (A) < 70 < 70 Electrical installation Voltage 3 ~ 208 3 ~ 208 Frequency 50/60...

  • Page 8: Introduction

    TDR-ac Installation INTRODUCTION • Unpacking of the unit. • Remove the pallet under the unit with the help of a fork lift. • Put the unit on his location. • Check if there is enough free space around the unit (see installation drawing). •...
  • Page 9 TDR-ac Installation Remove screws (front 4x and back 4x) Cut straps, remove box and tempex. Fasten the ramps ! Fasten the ramps ! Keep locked ! Keep locked ! Place the ramps in front of the pallet Tilt the unit slightly and remove the front beam. and fasten them.

  • Page 10: Location

    TDR-ac Installation LOCATION The oven must be installed on a level surface. The installation location must allow adequate clearances for servicing and proper operation. The oven must be protected against falling moisture ! IMPORTANT: Make sure you lea- ve sufficient space around the ro- tisserie to easily remove or insert the rotor.

  • Page 11: Legs / Castors

    TDR-ac Installation LEGS / CASTORS The TDR ac is placed on a stand with 2 swivel and 2 locking swivel castors. TETHERING OF THE UNIT Warning: Safety standards require that, when this appliance is properly connected to the electrical power supply using flexible conduit, adequate means be provided to limit movement of the ap- pliance without depending on or transmitting stress to the electrical conduit.

  • Page 12: Power, Water And Drain Connections Tdr5 Ac And Tdr7/8 Ac

    TDR-ac Installation POWER, WATER AND DRAIN CONNECTIONS TDR5 AC AND TDR7/8 AC The Power, water and drain connections can be found on the back of the unit. 400 V European models Power connection Cee form 16 A (TDR5ac) Cee form 32 A (TDR8ac) L= 2,5 mtr (98”) Note: TDR8ac low power units have a 16A Cee form plug Note: TDR8ac low power units have a 16A Cee form plug...

  • Page 13: Water Requirements

    TDR-ac Installation WATER REQUIREMENTS The supplied tap water must have the following conditions: 1. Minimum pressure 200 kPa (2 bar) 2. Maximum pressure 500 kPa (5 bar) 3. Maximum water temperature 55 °C (130 °F) 4. Acidity pH 7.0 - 8.0 5.

  • Page 14: Connecting The Drain Tube

    √ EXTRACTION OF THE ROTISSERIE An extraction hood is prescribed when the unit is NOT delivered with the special Fri-Jado Exhaust Hood mounted on it. The TDR5 produces about 6 m³ (210 cf) and TDR8 produces about 10 m³ (350 cf) vapour during a cooking cycle.

  • Page 15: Grease Collection

    TDR-ac Installation GREASE COLLECTION For TDR5-ac and TDR7/8-ac: Place the bucket, which is delivered with the unit, inside the stand under the drain pipe. It is also possible to put other containers in the underframe to collect the grease. Note 1: In one run, 5 liters (1.3 gallon) grease can come out. Note 2: The temperature of the grease can go up to 80 °C (176 °F).

  • Page 16: Tdr 5 Ac On Stand

    TDR-ac Installation TDR 5 AC ON STAND >100 (4”) 1305 (51 3/8”) >50 (2”) Location of mains connection Location of water connectionG 3/4” BSP Location of drain hose OD Ø 33 mm (1 1/16”) Minimum required space 1 2 3 Example of funnel Sewer pipe ID ≥...

  • Page 17: Tdr 5 Ac With Hood

    TDR-ac Installation TDR 5 AC WITH HOOD >50 (4”) 1415 (55 5/8”) >50 (2”) Location of mains connection Location of water connectionG 3/4” BSP Location of drain hose OD Ø 33 mm (1 1/16”) 557 (22”) Minimum required space 1 2 3 Example of funnel Sewer pipe ID ≥...

  • Page 18: Tdr 7/8 Ac On Stand

    TDR-ac Installation TDR 7/8 AC ON STAND >100 (4”) 1615 (63 5/8”) >50 (2”) Location of mains connection Location of water connectionG 3/4” BSP Location of drain hose OD Ø 33 mm (1 1/16”) Minimum required space Example of funnel Sewer pipe ID ≥...

  • Page 19: Tdr 7/8Ac With Hood

    TDR-ac Installation TDR 7/8AC WITH HOOD >50 (2”) 1730 (68 1/8”) >50 (2”) Location of mains connection Location of water connectionG 3/4” BSP Location of drain hose OD Ø 33 mm (1 1/16”) Minimum required space Example of funnel 650 (25 5/8”) Sewer pipe ID ≥...

  • Page 20: Tdr 7+7 Ac / 8+8 Ac

    TDR-ac Installation TDR 7+7 AC / 8+8 AC >100 (4”) 1615 (63 5/8”) >50 (2”) Location of mains connection Location of water connectionG 3/4” BSP Location of drain hose OD Ø 33 mm (1 1/16”) Minimum required space Delivered water hose G3/4”, 1,5 mtr (5ft) Sewer pipe ID ≥...

  • Page 21: Tdr 5Ac On Counter

    TDR-ac Installation TDR 5AC ON COUNTER A= Power connection B= Water connection 3/4” C= Grease drain D= Waste water drain hose pillar 3/4” Service Manual TDRac form 9120931 rev. 06/2021 Page 21 PKII...

  • Page 22: Tdr 7/8 Ac On Counter

    TDR-ac Installation TDR 7/8 AC ON COUNTER Support Driptray Driptray Space for intake cooling air Footprint dimensions, seen from above A= Power connection B= Water connection 3/4” C= Grease drain D= Waste water drain hose pillar 3/4” Service Manual TDRac form 9120931 rev.06/2021 Page 22 PKII...

  • Page 23: Software "S" Controller (Touch Screen)

    SOFTWARE “S” CONTROLLER (TOUCH SCREEN) SWITCHING ON Main functions Other symbols Touch the screen somewhere Language Pause Home screen Extra time ON / OFF or stop program Continue Recipes menu Create recipe Home screen Edit recipe Touch the ON / Cleaning program OFF symbol Confirm...

  • Page 24: Running A Cooking Program

    SOFTWARE RUNNING A COOKING PROGRAM Push recipes icon Choose program Check fat container and Start program push “continue” Ricette Change fat container Cancel Continu The below 4 steps are only applicable in case the cooking program has a pre-heat step. Preheat starts.

  • Page 25: Creating A Cooking Program

    SOFTWARE CREATING A COOKING PROGRAM Chose product icon and fill in recipe name. Push recipes icon Push icon Chose or change step name if applicable. Drag up for an extra cooking step. Chicken Create Recipe My Recipe Other name if applicable Preriscaldamento Grigliare Cuocere...

  • Page 26: Example Of Error Message

    SOFTWARE EXAMPLE OF ERROR MESSAGE In the “log” menu the er- Select the error Example motor failure Meta data is shown during cooking. ror can be found Motor failure In manager menu: Go to the manager menu to clear the error. Scroll to “Clear errors”...

  • Page 27: The Cleaning Program

    SOFTWARE THE CLEANING PROGRAM Push cleaning icon Choose program If unit is too hot, it will Now it is asked to place cool down first. the detergent. Follow the instructions that can be found in the container with detergent. Place the detergent. Push to pause, if appli- Cleaning program has...

  • Page 28: Cleaning Process Tdrac (3 Cycles)

    SOFTWARE CLEANING PROCESS TDRAC (3 CYCLES) Parameter setting Operator action / delay Proces stage Proces cycle Service Manual TDRac form 9120931 rev. 06/2021 Page 28 PKII...

  • Page 29: Pump And Valves In Action During Cleaning

    SOFTWARE PUMP AND VALVES IN ACTION DURING CLEANING Valve position during cooking cooking cooking The pictures below show each stage in the cleaning pro- gram. -Tubes in red, are flowing -Pump or valves in yellow are active / open. -Soap has to be added after stage 1 -The first cycle is following stage 1 untill 10.
  • Page 30 SOFTWARE The stage 3 and 4 are rehearsing alternately, during 1 minute each, over a period of 20 minutes, with the heating on and after that, during 10 minutes with the heating off. The third cycle has only heating on. In case of a sanitation step, that will be like stage 10, but then only with the heating on.

  • Page 31: I/O Test

    SOFTWARE I/O TEST Gain access to the service menu 4878 Select “I/O test” “Analog input” shows PT1000 temperature (in 0,1 degrees) Example below is 67°C “Digital inputs” is showing the available inputs and also which contacts are closed. J13 shows that the door is closed.

  • Page 32: Exchanging Data With The Usb Drive

    SOFTWARE EXCHANGING DATA WITH THE USB DRIVE The password for service is 4878. Once the service menu is entered, also the manager menu is unlocked. Copies recipes from the controller to the USB drive Copies recipes from the USB drive to the con- troller.

  • Page 33: Updating Software Tdrac (S-Control)

    SOFTWARE UPDATING SOFTWARE TDRAC (S-CONTROL) Preparing the software (firmware) 4. The following messages appear Bootloader version V4.03.04 The software comes in a .zip file. The name cor- -USB stick found responds with the version of the software. For starting upgrade example: V1_00_3.zip.

  • Page 34: Automatic Cook Correction

    SOFTWARE AUTOMATIC COOK CORRECTION The automatic cook correction facility will automaticly add or deduct time to the pro- grammed cooking time in order to have constant cooking quality. To activate it, the parameter “auto correct” has to be put on “time”. Go to the manager menu -->...

  • Page 35: Default Parameters Version 1.00.34 Tdrs-Ac 230V Eur

    SOFTWARE DEFAULT PARAMETERS VERSION 1.00.34 TDRS-AC 230V EUR About / software version 1.00.34 Manager Change Pin code 0000 - 9999 Toggle Light on - off Temperature unit °C °C - °F Volume unit filter liters liters-gallon UTC time Local time UTC date Actual date Time zone offset...
  • Page 36 SOFTWARE Drain time 2-40 min Supply time 1 1-120 sec demo clean start no-yes auto off time 60 min no or 10 - 240 change pin **** read out of the manager pin code Drain duration 40 sec. 10 -40 Fat drain open open - programmed...
  • Page 37 SOFTWARE Board Feed- read the inputs and set the outputs back Board Version read the inputs and set the outputs Board Variant read the inputs and set the outputs Test program no -yes Ignore errors no - yes save HACCP save haccp log on usb HACCP days 1 - 99...
  • Page 38 SOFTWARE Rotor Reset rotor time no - yes Light Reset light time no - yes Pump Reset Pump time no - yes Start/End Counters #started recipes #ended recipes #started quick clear #ended quick clean #started daily clean #ended daily clean #started full descale #ended full descale #started short descale...

  • Page 39: Explanation Of Parameters

    SOFTWARE EXPLANATION OF PARAMETERS Level 1 Level 2 Level 3 Change Pin code Option to change the manager pin code Toggle Light Option to switch on or off the interior light. Temperature unit Change the temperature units from Fahrenheit to Celcius or from Clecius to Fahrenheit. Volume unit filter Change the volulme units from Liters to Gallon or from Gallon to Liters.
  • Page 40 SOFTWARE Level 1 Level 2 Level 3 language Option to select the desired language Eco variable Option to set the influence of the Eco mode save errors Option to save the error log/history to a USB key. clear error history Option to clear the error log/history RS485 debugging Option to activate or deactivate the RS485 debugging...
  • Page 41 Wifi Smartphone Optin to allow a connection to an Smartphone Wifi smart Cloud Option to enable a connection to the Fri-Jado Smart Connect website. Wifi RSSI Shows the signal level of the WiFi connection. Values are between -101dBm and -1dBm. In practice values are between -85dBm and -25dBm.
  • Page 42 SOFTWARE Level 1 Level 2 Level 3 Customer ID By entering the a maching customer code the correct story boards and explanations are given in the help function Restart soft This performs a 'soft' reboot of the entire S control software. This means that the entire soft- ware restarts internally without an external electrical reset signal being issued.

  • Page 43: Software "I" Controller

    SOFTWARE “I” CONTROLLER MENU SETTINGS TDRAC To enter the set up of the TDR AC press the on/off key for 3 seconds. Selection buttons The main screen will show 3 options: • operate Display • program • settings Select the program by pushing the corresponding key.

  • Page 44: Cleaning Program Tdrac

    SOFTWARE CLEANING PROGRAM TDRAC An overview of the various steps of the cleaning program. Go to: Settings->service. The amount of time of the various steps can be adjusted in minutes or seconds. Service Manual TDRac form 9120931 rev. 06/2021 Page 44 PKII...

  • Page 45: Menu Settings Tdrac

    SOFTWARE MENU SETTINGS TDRAC Settings Information The Information screen will display the following information about the rotisserie: • Device type (TDRi) • Firmware version of the CPU board (version: 6.01.00) • Last error • Firmware version of the I/O board (MFMB:v1.00) Manager The manager settings are used to change local settings like tem- perature, date/time or to load recipes.

  • Page 46: First Settings And Diagnostic Tools Tdr Ac

    SOFTWARE FIRST SETTINGS AND DIAGNOSTIC TOOLS TDR AC Miscellaneous service settings device type After replacing a cpu board the device type needs to be filled in. set language The next setting after replacing a board is to set language to local. Error history Read out Save on USB stick...

  • Page 47: I/O Test Tdrac (I-Control)

    SOFTWARE I/O TEST TDRAC (I-CONTROL) Several I/O test can be executed: Go to settings -> service -> I/O test. All switched electrical parts can be tested via TEMB outputs. Go to: settings -> service -> I/O test -> TEMB outputs See next page for an overview of connectors and relays.
  • Page 48 SOFTWARE Device Relay Connec- BROWN WHITE R1 -> J2-4 M1 Rotor J2-4 WHITE/A Rotor motor M2 Blower J2-3 R3 -> J2-3 Blower R2 -> J2-1 K1 Heater J2-1 Heating Rd Ye Bu J8-2 J8-1 K1 Heating J13-2 J13-1 R4 -> J2-6 K2 Light J2-6 J14-2...

  • Page 49: Updating Software Tdrac (I-Control)

    SOFTWARE UPDATING SOFTWARE TDRAC (I-CONTROL) Preparing the software (firmware) 3. Connect the mains supply The software comes in a .zip file. The name cor- responds with the version of the software. For example: V5_00_13.zip. After extracting 4. The following messages appear Bootloader version V1.02.02 -USB stick found 1.
  • Page 50 SOFTWARE Service Manual TDRac form 9120931 rev. 06/2021 Page 50 PKII...

  • Page 51: Default Parameters Version 6.01.25 Tdr8I-Ac

    SOFTWARE DEFAULT PARAMETERS VERSION 6.01.25 TDR8I-AC Level 1 Level 2 Level 3 Default Possibilities Information 6.01.25 software version Manager Change Pin code 0000 0000 - 9999 Save Recipes save cookbook to USB Load Recipes load cookbook from USB Load messages on - off Light on - off...
  • Page 52 SOFTWARE Level 1 Level 2 Level 3 Default Possibilities auto off 60 min no or 10 - 240 pin code **** read out of the manager pin code Sensor offset 0 °C -5°C - 5°C Fat drain open open - programmed Drain time 40 sec.

  • Page 53: Cleaning Process Tdrac (3 Steps) ( Parameter "Cleaning Cycles)

    SOFTWARE CLEANING PROCESS TDRAC (3 STEPS) ( PARAMETER “CLEANING CYCLES) Cycle 1 Cycle 2 Cycle 3 (shine) Cooling •Cool down <75°C [Clean temp 25-60°C] Rinsing Rinsing Rinsing •Water supply time 50 sec. •Water supply time 50 sec. •Water supply time 50 sec. [Clean Cycle 1 1-120 sec.] [Clean cycle2 1-120 sec.] [Clean Cycle 1 1-120 sec.]...
  • Page 54 SOFTWARE Service Manual TDRac form 9120931 rev. 06/2021 Page 54 PKII...

  • Page 55: Electrical Tests

    ELECTRICAL TESTS WARNING: Disconnect the electrical power to the machine at the main circuit box. Place a tag on the circuit box indicating the circuit is being serviced. MEASURING THE HEATING ELEMENTS 230V Heating element TDR 5 ±600Ω E3 1800W 29 Ω 7,8A E4 1800W 29 Ω...

  • Page 56: Measuring The 500W Lamp

    ELECTRICAL TESTS The 6µF capacitor General >50 MΩ Even with a capacitance meter it is impossible to 6 µF Insulation test determine for sure if the capacitor is ok or not, because it can be leaking when it is connected to 500V mains power.

  • Page 57: Measuring The Rotor (Drive) Motor

    ELECTRICAL TESTS MEASURING THE ROTOR (DRIVE) MOTOR White 120 Ω Brown 240 Ω 120 Ω White (A) ∞ MΩ 500V MEASURING THE PT1000 SENSOR The oven temperature is controlled by a PT1000 sensor, mounted in the top at the side. See the resistance overview for the PT1000 sensors.

  • Page 58: Measuring The Motor Valve

    ELECTRICAL TESTS MEASURING THE MOTOR VALVE >1MΩ >1MΩ >1MΩ Valve position. closed in this view 24V= Pull to open manual. Ccw = open Cw= close 24V= 24V= MEASURING THE PUMP 2 Amp. at free run 5-6 Amp. at full load 0 Ω...

  • Page 59: Service Procedures

    SERVICE PROCEDURES WARNING: Disconnect the electrical power to the machine at the main circuit box. Place a tag on the circuit box indicating the circuit is being serviced. ACCESS TO SERVICE PARTS TDR-AC Side view TDR5ac Side view TDR8ac TDR5ac TDR8ac Unscrew 4 screws and open the panel from the electric compartment .
  • Page 60 SERVICE PROCEDURES Close up view of water inlet valves and drain valves TDR8ac TDR5ac Top view 23. Blower motor 30. PT1000 sensor 24. 5 pole socket / plug connection of blower 31. Sensor, hi limit thermostat.7687 25. Connections of heating element. 26.

  • Page 61: Access To Service Parts Stacked Units

    SERVICE PROCEDURES ACCESS TO SERVICE PARTS STACKED UNITS 32. Waste water pump upper unit 33. Waste water pump lower unit 34. Double solenoïd valve, water inlet. 35. Heated grease drain hose. 36. Thermostat for heated drain hose 36. Drain heating upper unit 37.

  • Page 62: Replacing A Lamp

    SERVICE PROCEDURES Service Manual TDRac form 9120931 rev.06/2021 Page 62 PKII...

  • Page 63: Blower Motor

    SERVICE PROCEDURES BLOWER MOTOR Dismounting the blower assembly in the TDR5ac, TDR8ac and top unit of the TDR8+8ac 1. Remove both side panels and the top pa- 2. Remove the blower panel 3. Remove the M5 nut and washer from the motor shaft 4.

  • Page 64: Blower Motor In Lower Unit Of Tdr8+8Ac

    SERVICE PROCEDURES BLOWER MOTOR IN LOWER UNIT OF TDR8+8AC Dismounting the blower assembly in the lower unit of the TDR8+8ac 1. Remove the blower panel. 2. Unscrew 10 screws arond the turbine. The assembly will come down a little. If not, the seal is sticking.

  • Page 65: Heating Element Tdr5Ac And (Tdr8Ac Untill Serial Nr. 100099039)

    SERVICE PROCEDURES HEATING ELEMENT TDR5AC AND (TDR8AC UNTILL SERIAL NR. 100099039) TDR5ac Dismounting the heating element. 1. Remove both side panels and the top pa- nel. 2. Note the wiring number and write down if necessary. TDR8ac 3. Disconnect the wiring. Note! Hold the rear nut with an open end spanner! 4.

  • Page 66: Heating Element Tdr8Ac (From Serial Nr. 100099040) And 8+8Ac

    SERVICE PROCEDURES HEATING ELEMENT TDR8AC (FROM SERIAL NR. 100099040) AND 8+8AC Dismounting the heating element. 1. Remove the blower panel. 2. Unscrew the three M4 nuts that secure the heating element to the ceiling. 3. Unscrew the 5 screws from the mounting plate.

  • Page 67: Rotor Drive Motor

    SERVICE PROCEDURES ROTOR DRIVE MOTOR Dismounting the rotor motor: Note, #4 and #5 are applicable from serial number 100075954. 1. Remove the side panel at the operator- panel side. 2. Mark the position of the motor on the bracket. 3. Take the rotor shaft out of the cooking cavity.
  • Page 68 SERVICE PROCEDURES Centering of Mounting the rotor motor shaft in hole 1. Mount the motor on the bracket using the previous made mark (see #2 from disassembling). 2. The motor shaft should come through the center of the hole!! 3. Connect the wiring of the (new) motor. See previous page for position of wires.

  • Page 69: Trouble Shooting

    TROUBLE SHOOTING OVERVIEW OF ERROR CODES TDRAC. Error message Description Possible causes Top sensor open (i) The temperature sensor input Wiring loose Sensor overflow (s) reads higher than 320°C (600°F). Broken sensor Broken I/O board In resistance, this is higher than 2200Ω.

  • Page 70: Trouble Shooting By Symptom

    TROUBLE SHOOTING TROUBLE SHOOTING BY SYMPTOM. Symptom Possible cause Caused by Unit will not switch on. Power disconnected Power plug disconnected Mains switch in OFF position. Mains breaker open Short circuit or insulation problem Fuse(s) blown Power surge Check fuse(s) on the electric panel Wiring problem Wiring loose of plugs or sockets inside and out- side of unit.
  • Page 71 TROUBLE SHOOTING Symptom Possible cause Caused by Beep functions missing Buzzer / speaker not func- Loose connection tioning Broken buzzer / speaker Parameter “key beep” switch off Mains fuse or breaker Short circuit or insulation Mains plug burned, or wet switched off problem Heating element broken...
  • Page 72 TROUBLE SHOOTING Symptom Possible cause Caused by Bad cleaning result. Water issue Water tap closed Check parameter settings! Descale filter saturated No descaling filter applied while the water hardness is high Detergent issue Cleaning cartridge not placed on the right place Wrong (amount) detergent Drain issue Sewer drain malfunction (Q5)

  • Page 73: Trouble Shooting By Part / Function

    TROUBLE SHOOTING TROUBLE SHOOTING BY PART / FUNCTION. Descrip- Symptoms Possible cause Action tion of part / function Inside door Broken glass Slamming of door. Give instruction to operator. Fastening bolts and nuts Tighten all fastenings. are loose. No PTFE ring between Mount new door.
  • Page 74 TROUBLE SHOOTING Descrip- Symptoms Possible cause Action tion of part / function Drive motor Motor doesn’t Wiring. Check the wiring. Check the power to the motor. Coil malfunction. Check insulation value of coil with Megger and / or on 500V. Minimum value is 0.5 MΩ. main fuse burned Check resistance of the coils.
  • Page 75 TROUBLE SHOOTING Descrip- Symptoms Possible cause Action tion of part / function PT-sensor Temperature Resistance of sensor lower, Replace sensor inside rotisserie caused by moist inside higher than set Short circuit in sensor. Replace sensor temperature Sensor not in right positi- Check / adjust position of sensor on.
  • Page 76 TROUBLE SHOOTING Descrip- Symptoms Possible cause Action tion of part / function Pump Not pumping Suction valve Q1 Check the valve if it is closed while the wa- (9311008s) malfunctio- terinlet valve is opened and the unit is being See below over- ning filled.

  • Page 77: Hydraulic Overview

    TROUBLE SHOOTING HYDRAULIC OVERVIEW Suction filter Descaling filter By-pass on zero!! Service Manual TDRac form 9120931 rev. 06/2021 Page 77 Page 77 PKII...

  • Page 78: Exploded Views And Partslists

    EXPLODED VIEWS AND PARTSLISTS TDRAC, ELECTRICAL PARTS TDR8 ac TDR5 ac 6µF i-control 81 80 s-control 9310099 36 37 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 28 29 30 26 27 6µF 2,5µF Service Manual TDRac...

  • Page 79: Tdrac, Partslist Electrical Parts

    EXPLODED VIEWS AND PARTSLISTS TDRAC, PARTSLIST ELECTRICAL PARTS Part nr. Description Comment Untill the end of 2019 9172552s CPU + LCD board i-control 9172329 Keypad, set of 2 9172362 Buzzer 12V 9172314 Ribbon cable 14p 9192400s Power & I/O board from ser nr 10008518 from ser nr 10008518 9192401s...

  • Page 80: Tdrac, Electrical Parts

    EXPLODED VIEWS AND PARTSLISTS TDRAC, ELECTRICAL PARTS 1050 mm (41 1/4”) 950 mm (37 3/8”) 9310852s <--1 <--2 <--3 <--4 <--5 <--6 450 mm (17 3/4”) <--2 <--1 <--3 <--2 Service Manual TDRac form 9120931 rev.06/2021 Page 80 PKII...

  • Page 81: Tdrac, Partslist Electrical Parts

    EXPLODED VIEWS AND PARTSLISTS TDRAC, PARTSLIST ELECTRICAL PARTS Pos Part nr. Description Priority Comment 9291122 Connector, 2 pole 9291123 Connector, 3 pole 9291176 Crimp contact, inputs 9272016 Thermostat 30-110° 9311031 Heat tracing 9291175 Socket, 2 p, inputs 9291177 Socket, 3 p, inputs 9310850s Wire repair set inputs 3701231 Crimp contact, outputs...

  • Page 82: Tdrac, Control Panels

    EXPLODED VIEWS AND PARTSLISTS TDRAC, CONTROL PANELS TDR 8i ac (i-control) TDR 5s / 8s ac (s-control) TDR 8 TDR 8 TDR 5 TDR 5 TDR 5 TDR 8 TDR 8+8s ac (s-control) Service Manual TDRac form 9120931 rev.06/2021 Page 82 PKII...

  • Page 83: Tdr5S Ac, Partslist Control Panels

    EXPLODED VIEWS AND PARTSLISTS TDR5S AC, PARTSLIST CONTROL PANELS Pos Part nr. Description Priority Comment 9318523s Operator panel, ass.TDR5-s, Right-contr. 9318524s Operator panel, ass.TDR5-s, Left -contr. 9314727s Panel, customer side L+R, ass. TDR5, for rotor button 85,1 9310302s Conversion kit Pass through (5), incl door handle 9318525s Panel, customer side L+R, ass.

  • Page 84: Tdrac, Doors

    EXPLODED VIEWS AND PARTSLISTS TDRAC, DOORS TDR8 ac untill serial number 100095331 118 (5) 101 (5) 103 (5) 105 (5) 118 (5) 102 (5) 104 (5) 100 (5) Service Manual TDRac form 9120931 rev.06/2021 Page 84 PKII...

  • Page 85: Tdr5 Ac, Doors

    EXPLODED VIEWS AND PARTSLISTS TDR5 AC, DOORS Pos Part num- Description Prio- Comment rity Outer doors TDR5 ac 9318550s Ass. Outer door Left turning TDR5ac from 100094859 9318551s Ass. Outer door Right turning TDR5ac from 100094859 Inner doors TDR5 ac from 100103281 9318555s Ass.

  • Page 86: Tdrac, Lighting And Sensors

    EXPLODED VIEWS AND PARTSLISTS TDRAC, LIGHTING AND SENSORS 171(5) 173(8) Service Manual TDRac form 9120931 rev.06/2021 Page 86 PKII...

  • Page 87: Tdrac, Lighting And Sensors

    EXPLODED VIEWS AND PARTSLISTS TDRAC, LIGHTING AND SENSORS Pos Part nr. Description Priority Comment 9040970 Thermostat 50-320° 9291001s Lamp 500W see 9312055s, lamp replacement kit 9311015 Lamp holder R7s ceramic 9172310s Temperature sensor PT 1000 3500020 Reed switch 9171110 Connector, 2 pole ceramic 9314113 Cover, lamp 9314114...

  • Page 88: Tdrac, Rotor

    EXPLODED VIEWS AND PARTSLISTS TDRAC, ROTOR Untill serial number 100089663 TDR8ac TDR5 TDR5 ac TDR8 TDR8 ac Service Manual TDRac form 9120931 rev.06/2021 Page 88 PKII...

  • Page 89: Tdrac, Partslist Rotor

    EXPLODED VIEWS AND PARTSLISTS TDRAC, PARTSLIST ROTOR Pos Part nr. Description Priority Comment 9310070s Gearmotor, complete with drive head 9310108s Ass. Rotor TDR8 ac 9070272 Rotor shaft 9314220 Rotor disk 9302027 Support pin, meat baskets 9310310s Bearing ass., rotor TDR5ac 9310180s Bearing ass., rotor TDR8ac 9294649 Pressure ring, 6 holes...

  • Page 90: Tdrac, Blower & Heating

    EXPLODED VIEWS AND PARTSLISTS TDRAC, BLOWER & HEATING TDR 5ac 6µF TDR 8 ac / TDR 8+8 ac TDR8ac ..==> 100099039 6µF 17,1 TDR8ac & TDR8+8ac 6µF 24,1 Service Manual TDRac form 9120931 rev.06/2021 Page 90 PKII...

  • Page 91: Tdr5Ac, Partslist Blower & Heating

    EXPLODED VIEWS AND PARTSLISTS TDR5AC, PARTSLIST BLOWER & HEATING Pos Part nr. Description Priority Comment 9292019s Heating element 230 V, 5.4 KW 9298550s Blower, ass. TDR5 9293020s Blower motor, with conversion cable TDR8AC, PARTSLIST BLOWER & HEATING UNTILL SERIAL NR. 100099039 Blower and heating TDR8ac untill serial nr 9312058s Heating element 12,4kW 230V For 20A / 13,6kW or stacked 40A /...

  • Page 92: Tdrac, Cleaning System

    EXPLODED VIEWS AND PARTSLISTS TDRAC, CLEANING SYSTEM Location of parts in TDR5 ac may di er. 300 mm 1700 mm (x18) 180 mm 1500 mm 329 (TDR5ac) Service Manual TDRac form 9120931 rev.06/2021 Page 92 PKII...

  • Page 93: Tdrac, Partslist Cleaning System

    EXPLODED VIEWS AND PARTSLISTS TDRAC, PARTSLIST CLEANING SYSTEM Pos Part nr. Description Pos Part nr. Description Pri- Pri- ority ority 9301027 Union, conicle 3/4" (M- 9311006s Pump F) SS 9311008s Motor valve -2/2 1/2" 9311033 O-ring CR03 9310157s Heat tracing kit 9311007s Solenoïd valve E 2/2 - 2650217 Clamp, suspension,...

  • Page 94: Tdr5Ac, Sheet Metal

    EXPLODED VIEWS AND PARTSLISTS TDR5AC, SHEET METAL Service Manual TDRac form 9120931 rev.06/2021 Page 94 PKII...

  • Page 95: Tdr5Ac, Partslist Sheet Metal

    EXPLODED VIEWS AND PARTSLISTS TDR5AC, PARTSLIST SHEET METAL Pos Part nr. Description Priority Comment 9171015 Grommet Ø 33 mm 9314318 Bracket door adjustment 9314833 Side panel L/R, TDR5ac 9314851 Reinforcement beam L top, TDR5ac 9314850 Reinforcement beam top, TDR5ac 9314834 Top panel, TDR5ac 9292082 Seal top...

  • Page 96: Tdr8Ac, Sheet Metal

    EXPLODED VIEWS AND PARTSLISTS TDR8AC, SHEET METAL Service Manual TDRac form 9120931 rev.06/2021 Page 96 PKII...

  • Page 97: Tdr8 Ac, Partslist Sheet Metal

    EXPLODED VIEWS AND PARTSLISTS TDR8 AC, PARTSLIST SHEET METAL Pos Part nr. Description Priority Comment 9171015 Grommet Ø 33 mm 9314318 Bracket door adjustment 9292082 Seal top 9294160 Top cover 9070840 Grommet Ø 23 mm 9314454 Side panel L/R, TDR8ac 9314481 Reinforcement beam L top, TDR8ac 9314485...

  • Page 98: Tdr5 Ac, Underframe

    EXPLODED VIEWS AND PARTSLISTS TDR5 AC, UNDERFRAME Service Manual TDRac form 9120931 rev.06/2021 Page 98 PKII...

  • Page 99: Tdr5 Ac, Partslist Underframe

    EXPLODED VIEWS AND PARTSLISTS TDR5 AC, PARTSLIST UNDERFRAME Pos Part nr. Description Priority Comment 9314831s Side panel L 9314773 Construction beam 9314557 Shim L 9314774 Drawer support 9314835 Back panel 9314556 Shim R 9314777 Panel small 9314329 Cover, with transit 9171141 Grommet, 88.4mm 9314830...

  • Page 100: Tdr8 Ac, Underframe

    EXPLODED VIEWS AND PARTSLISTS TDR8 AC, UNDERFRAME Service Manual TDRac form 9120931 rev.06/2021 Page 100 PKII...

  • Page 101: Tdr8 Ac, Partslist Underframe

    EXPLODED VIEWS AND PARTSLISTS TDR8 AC, PARTSLIST UNDERFRAME Pos Part nr. Description Priority Comment 9172065 Swivel castor 9172066 Swivel castor with brake 9314557 Shim L 9314556 Shim R 9171141 Grommet, 88.4mm 9314775 Drawer 9314832s Door 9311025 Hinge 9314781 Bottom plate 9191099 Bucket, plastic 11.3 ltr 9294298...

  • Page 102: Tdr8+8 Ac, (Extra) Parts

    EXPLODED VIEWS AND PARTSLISTS TDR8+8 AC, (EXTRA) PARTS Service Manual TDRac form 9120931 rev.06/2021 Page 102 PKII...

  • Page 103: Tdr8+8 Ac, Partslist (Extra) Parts

    EXPLODED VIEWS AND PARTSLISTS TDR8+8 AC, PARTSLIST (EXTRA) PARTS Pos Part nr. Description Priority Comment 9312085 Solenoïd double valve 1/2" (reduced 9 ltr/ min) 9313055s Heated hose 9311061 Resistor 2 ohm 50Watt 9311063 Resistor 4 ohm 50Watt 9311064 Resistor 39 ohm 50Watt 9172065 Swivel castor 9172066...

  • Page 104: Tdr 5 Ac Sheet Metal Untill 100103281

    EXPLODED VIEWS AND PARTSLISTS TDR 5 AC SHEET METAL UNTILL 100103281 Service Manual TDRac form 9120931 rev.06/2021 Page 104 PKII...

  • Page 105: Tdr 5 Ac Parts List Sheet Metal Untill 100103281

    EXPLODED VIEWS AND PARTSLISTS TDR 5 AC PARTS LIST SHEET METAL UNTILL 100103281 Pos Part nr. Description Priority Comment 3500020 Reed switch 9291122 Connector, 2 pole 9293004 Spacer. 12 mm 9171015 Grommet Ø 33 mm 9292082 Seal top 9294160 Top cover 9314714 Electric compartment, TDR5ac 9310287s Sub frame for TDR5ac on counter...

  • Page 106: Tdr8 Ac Sheet Metal Untill 100104166

    EXPLODED VIEWS AND PARTSLISTS TDR8 AC SHEET METAL UNTILL 100104166 Service Manual TDRac form 9120931 rev.06/2021 Page 106 PKII...

  • Page 107: Tdr8 Ac Parts List Sheet Metal Untill 100104166

    EXPLODED VIEWS AND PARTSLISTS TDR8 AC PARTS LIST SHEET METAL UNTILL 100104166 Pos Part nr. Description Priority Comment 3500020 Reed switch 9291122 Connector, 2 pole 9293004 Spacer. 12 mm 9171015 Grommet Ø 33 mm 9314100 Electric compartment, TDR8ac 9310185 Sub frame for TDR8ac on counter 9310421 Bracket, reed switch 9314063...

  • Page 108: Tdr8 Ac Underframe Untill 100104166

    EXPLODED VIEWS AND PARTSLISTS TDR8 AC UNDERFRAME UNTILL 100104166 Service Manual TDRac form 9120931 rev.06/2021 Page 108 PKII...

  • Page 109: Tdr8 Ac Parts List Underframe Untill 100104166

    EXPLODED VIEWS AND PARTSLISTS TDR8 AC PARTS LIST UNDERFRAME UNTILL 100104166 Pos Part nr. Description Priority Comment 9314714 Electric compartment, TDR5ac 9070840 Grommet Ø 23 mm 9314069 Support, sewer valve, TDR8ac 9172065 Swivel castor 9172066 Swivel castor with brake 9171141 Grommet, 88.4mm 9191099 Bucket, plastic 11.3 ltr...

  • Page 110: Tdr8+8 Ac, (Extra) Parts Untill 100104166

    EXPLODED VIEWS AND PARTSLISTS TDR8+8 AC, (EXTRA) PARTS UNTILL 100104166 9310203 9310204 9310206 Service Manual TDRac form 9120931 rev.06/2021 Page 110 PKII...

  • Page 111: Tdr8+8 Ac, Partslist (Extra) Parts Untill 100104166

    EXPLODED VIEWS AND PARTSLISTS TDR8+8 AC, PARTSLIST (EXTRA) PARTS UNTILL 100104166 Pos Part nr. Description Priority Comment 9314510 Upper back, frame 9314509 Upper front, frame 9310461 Ass. frame hinge 9314505 Oven suspension 9314511 Fixation bracket 9314506 Lower back, frame 9314507 Lower front, frame 9314538 Position plate, hose...

  • Page 112: Tdr5 Ac Underframe Untill 100103281

    EXPLODED VIEWS AND PARTSLISTS TDR5 AC UNDERFRAME UNTILL 100103281 Service Manual TDRac form 9120931 rev.06/2021 Page 112 PKII...

  • Page 113: Tdr5 Ac Parts List Underframe Untill 100103281

    EXPLODED VIEWS AND PARTSLISTS TDR5 AC PARTS LIST UNDERFRAME UNTILL 100103281 Pos Part nr. Description Priority Comment 9070840 Grommet Ø 23 mm 9314069 Support, sewer valve, TDR8ac 9172065 Swivel castor 9172066 Swivel castor with brake 9314773 Construction beam 9314774 Drawer support 9314777 Panel small 9314329...

  • Page 114: Tdrac, Cleaning System, Untill Ser Nr 100087797

    EXPLODED VIEWS AND PARTSLISTS TDRAC, CLEANING SYSTEM, UNTILL SER NR 100087797 333 (4x) 334 (2x) Only serial number: 10008554 100085612 336 (2x) 100084935 337 (2x) Service Manual TDRac form 9120931 rev.06/2021 Page 114 PKII...

  • Page 115: Tdrac, Partslist Cleaning System, Untill Ser Nr 100087797

    EXPLODED VIEWS AND PARTSLISTS TDRAC, PARTSLIST CLEANING SYSTEM, UNTILL SER NR 100087797 Part num- Description Prio- Comment rity 9311006s Pump 9311008s Motor valve -2/2 1/2" CR03 from ser nr 100085818 9311007s Solenoïd valve E 2/2 - 1/2" (reduced 9 ltr/ min) 9312019 Seal...

  • Page 116: Fasteners

    EXPLODED VIEWS AND PARTSLISTS FASTENERS Pos Part nr Pos Part nr Description Description 4280107 Bolt M6x20 ZP 3701248 Spacer 7mm, Ø3,2x6 NP 4289559 Lockwasher M6, serrated ZP 0149296 Spacer 10mm, Ø4,2x8 Nylon 4288321 Screw M5x16, SS socket button head. 9057347 Spacer 10mm, Ø5,2x10 Nylon 4285092 Nut M6, black serrated 0141165 Screw M5x25, SS Cross recess pan head...
  • Page 117 EXPLODED VIEWS AND PARTSLISTS Pos Part nr Description 9073149 Wingnut M6, SS 2800082 Wingnut M6, Brass Nickle plated 4312027 Connection nut M5x15, ZP 4280540 Screw M5x6, SS countersunk 4311215 Screw , socket head M6 x 30 0141123 Screw pan head, Philips M5x10, SS 149299 Spacer, Ø8xø4,2, H15, black 0139142 Screw hexagon head M6x40, SS...

  • Page 118: Electrical Diagrams

    ELECTRICAL DIAGRAMS CIRCUIT DIAGRAM TDRAC Service Manual TDRac form 9120931 rev.06/2021 Page 118 PKII...

  • Page 119: Wiring Diagram Tdrac

    ELECTRICAL DIAGRAMS WIRING DIAGRAM TDRAC Service Manual TDRac form 9120931 rev. 06/2021 Page 119 PKII...

  • Page 120: Overview Of I/O Board With Interface Board

    ELECTRICAL DIAGRAMS OVERVIEW OF I/O BOARD WITH INTERFACE BOARD Signal J16-J17 J7-J11 5 Vdc Signal Input connectors J12 J11 F1 = Fuse 1AT 250V J1 = Power socket J1.1 -PE J1.3 -L1 = Led signal J1.5 -N (or L2) Rel. Rel.
  • Page 121 Service Manual TDRac form 9120931 rev. 06/2021 PKII...
  • Page 122 Service Manual TDRac form 9120931 rev.06/2021 PKII...

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