Laser measurement sensors of the product family (96 pages)
Summary of Contents for SICK Bulkscan
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O P E R A T I N G I N S T R U C T I O N S Bulkscan® FLOW SENSORS Laser volume flowmeter for the throughput measurement of bulk goods...
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Copyright Law. Alteration or abridgment of the document is not permitted without the explicit written approval of SICK AG. O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K...
4.15 Data interfaces ....................... 28 4.15.1 Ethernet interface ................... 29 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
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Connection of the switching outputs on Bulkscan® LMS111 to a PLC, floating ........................54 O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K...
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Dimensional drawings mounting kits (only for Bulkscan® LMS511) .. 86 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
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13.1.13 Service data ..................109 13.1.14 Error codes (sFA)................... 110 O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K Subject to change without notice...
Bulkscan® LMS511 or Bulkscan® LMS111. 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
Read carefully and follow the warnings! Software notes show where you can make the appropriate settings in the SOPAS config- uration software. O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K Subject to change without notice...
Impulsbreite: 2,9 ns Durée d‘impulse: 2,9 ns O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K Subject to change without notice...
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Abb. 2 auf Seite 12. LMS111: see fig. 2 at page 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
(same ground potential at all grounding points), take measures (see "6.1.1 Avoiding potential differences“ on page 44). O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K...
The cross-sectional area of the bulk is given by the difference between the areas. O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K...
• Measuring volume and mass in gravel plants and other operations in the con- struction industry. • Measuring clinker volume flow and mass in Portland cement manufacturing. • Measuring vegetables volume flow and mass in food industries. 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
Define the Lower limit, the Upper limit and the associated Hysteresis. 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
Select the required Logic. O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K Subject to change without notice...
How to configure the signaling of the mass flow rate on a digital output: Switch to the Interfaces tab. 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
This function can be used to protect downstream machines from bulk which is too tall. O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K...
A value of 0.5 corresponds to half the aperture angle (see Fig. 6). I.e., if the 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
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Define the 4 mA point and the 20 mA point. O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K Subject to change without notice...
Select the required Logic. Configure the Switching delay, if required. 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
64). • You can smooth the measured values with the aid of the averaging filter (see "4.11 Averaging filter“ on page 25). O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K Subject to change without notice...
Configure the Switching condition of the digital input signal. 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
Warnings that are present for a short time only are not issued via the digital output if the switching delay times are long. O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K...
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• A large hysteresis reduces the switching frequency at the limit value. 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
It is only possible to output all measured values of a scan in real-time using the Ether- Note net interface. O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K Subject to change without notice...
Only the changes last saved in the sensor are retained. 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
• Avoid excessive shock and vibration loading on the sensor. 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
Mounting of Bulkscan® LMS511 with mounting bracket and mast bracket“ on page 38). O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K...
During mounting, observe the dimensional drawings (see "11.4 Dimensional drawings“ on page 85). 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
During mounting, observe the dimensional drawings (see "11.4.2 Dimensional draw- ings mounting kits“ on page 86). O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K...
Note ings mounting kits“ on page 86). 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
During mounting, observe the dimensional drawings ((see "11.4.2 Dimensional draw- ings mounting kits“ on page 86). O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K...
LMS2xx mounting kit“ on page 89). 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
Note mounting bracket with mast bracket“ on page 90). O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K Subject to change without notice...
1b with protection device for the optics cover. 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
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Note drawing mounting kits (only for Bulkscan® LMS111)“ on page 92). O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K...
(part no. 2063050) is available. You will find detailed dimensions in section „11.4.7 Dimensional drawing weather pro- tection hood for Bulkscan® LMS511“ 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
Bulkscan® LMS111 Fig. 24: Weather protection hood 190°(part no. 2046459) O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K Subject to change without notice...
move the sensor. On final decommissioning, please observe the requirements for environmentally correct Note disposal (see "2.5.2 Disposal after final decommissioning“ on page 13). 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
Only use round connectors that are compliant with enclosure rating IP67. O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K...
Other connection cables may have different wire colors. 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
Power supply digital outputs 1 + 2 Blue RD–/RxD RS-422/RS-232 O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K Subject to change without notice...
• Always screw the dust protective cap back on when you are not using the connection. 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
Tab. 11: Bulkscan® LMS111: Pin assignment of the “I/O” connection (8-pins M12 female connector, A-coded) O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K...
GND IN Fig. 35: Wiring non-floating digital inputs 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
The encoder requires its own power supply (V encoder and GND encoder). Note O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K Subject to change without notice...
Fig. 40: Connecting the outputs to a PLC (active HIGH) 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
Fig. 43: Connection of the switching outputs, e.g. OUT1, to a PLC, floating (active high) O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K...
Bus Terminals! 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
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Analog sensors and actors should always be connected with shielded, twisted paired wires. O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K...
Terminals guarantees that the power contacts mate securely. 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
Analog output 4, signal (4 mA … 20 mA) Analog output 4, ground 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
See the SOPAS online help for additional information. 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
End of text character Tab. 14: Frame for the telegrams with ASCII coding (CoLaA) O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K...
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Tab. 15: Frame for the telegrams with binary coding (CoLaB) 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
It is the basis for the calculation of the measured values. Use the scan view in SOPAS to check the reference contour as an online graphic. O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K...
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Fig. 50: Limit for the angles at the maximum possible load on the conveyor belt 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
Optimization for belts with slits or gaps function. 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
You can use the tolerances to reduce the effects of vibration, strong reflection on the bulk, dazzle and other environmental influences on the measured values. System tab, Tolerances group O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K Subject to change without notice...
This can reduce the measurement accuracy. 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
• Slits or gaps on the conveyor belt have to be covered in order to teach-in the refer- Note ence contour O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K Subject to change without notice...
"9.1 Cleaning the front screen“ on page 76). How to configure contamination measurement: 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
• The selection of the scan frequency affects the energy consumption of the sensor. System tab, Scan frequency group O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K...
Mass [t] Volume [m Bulk density [t/m 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
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You can make use of the visualization to help you choose the best suited compensation Note function for your application. O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K Subject to change without notice...
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Click on Calculate. The compensation function is calculated and transferred to the sensor immediately. 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
Connect the cables to the new Bulkscan® or plug in the system plug in the Bulk- scan®. Configure the replacement sensor by using the parameter set of the former sensor saved on the PC (see "7 Configuration“ on page 60). O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K Subject to change without notice...
The sensor is in the maintenance mode. 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
ERROR flashing - DHCP or BootP active. Waiting for an IP address Communication with controller available O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K Subject to change without notice...
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PLC stopped TC/DC on - TwinCAT configuration active, off - Default configuration active, flashing TwinCAT configuration faulty 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
Electrical connection 5-pins M12 male connector, A-coded O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K Subject to change without notice...
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Operating temperature range –40 °C +60 °C 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
Electrical connection 5-pins M12 male connector, A-coded O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K Subject to change without notice...
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Operating temperature range –30 °C +50 °C 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
Vibration/ shock resistance acc. EN 60068-2-6/EN 60068-2-27 O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K Subject to change without notice...
Fig. 57: Dimensional drawing Bulkscan® LMS511 (mm) 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
Mounting kit 1 Fig. 58: Dimensional drawing mounting kit 1 (mm) O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K...
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Fig. 59: Dimensional drawing mounting kit 2 (mm) 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
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Mounting kit 1 Mounting kit 2 Mounting kit 3 Fig. 60: Dimensional drawing mounting kit 3 (mm) O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K...
Fig. 61: Dimensional drawing mounting bracket for existing LMS2xx mounting kit (mm) 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZJ56/2017-02-15| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan®...
(part no. 2018303) Fig. 62: Dimensional drawing mounting bracket with mast bracket (mm) O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K...
Min. 15 Fig. 63: Dimensional drawing Bulkscan® LMS111 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
DIN 74-F5 Fig. 65: Dimensional drawing mounting kit 1b (part no. 2034325) O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K...
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Fig. 67: Dimensional drawing mounting kit 3 (part no. 2039303) 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
Dimensional drawing weather protection hood for Bulkscan® LMS511 (part. no 2063050) Fig. 68: Dimensional drawing weather protection hood (part. no 2063050) O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K...
Fig. 70: Dimensional drawing analog module BAM100 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
Measuring wheel circumference: 500 mm Encoder resolution: 0.488 mm/Inc O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K Subject to change without notice...
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20 m, stripped 6036157 (only for Bulkscan® LMS111) 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
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LMS111 Tab. 25: Accessories part numbers O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K Subject to change without notice...
<STX> F4724744 <ETX> SetAccessMode Reply <STX> <ETX> 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
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<STX>sRA mvVolumeFlow 43AF6E14<ETX> Reply: 1 0 0 O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K Subject to change without notice...
Logging out of the sensor 1 0 1 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
0: Deactivat- warning 1: Active 1 0 5 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
Only Bulkscan LMS511 ® 1 0 6 O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K Subject to change without notice...
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5 to 95 1 0 7 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
DD.MM.YYYY Date maintenance 1 0 9 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
Please contact SICK support. 1 1 0 O P E R A T I N G I N S T R U C T I O N S | Bulkscan® 8014829/ZV98/2018-05-07 | S I C K Subject to change without notice...
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NOTES 1 1 1 8014829/ZV98/2018-05-07| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan® Subject to change without notice...
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Phone +36 1 371 2680 Phone +386 591 788 49 E-Mail office@sick.hu E-Mail office@sick.si India South Africa Phone +91 22 6119 8900 Phone +27 11 472 3733 E-Mail info@sick-india.com E-Mail info@sickautomation.co.za Further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...
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