Related Manuals for SICK Bulkscan LMS511
Summary of Contents for SICK Bulkscan LMS511
- Page 1 O P E R A T I N G I N S T R U C T I O N S Bulkscan LMS511 ® FLOW SENSORS Laser volume flowmeter for the throughput measurement of bulk goods...
- Page 2 Copyright Law. Alteration or abridgment of the document is not permitted without the explicit written approval of SICK AG. O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K...
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Page 3: Table Of Contents
4.15.3 Serial auxiliary interface/USB ..............28 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... - Page 4 Performing a test measurement ................57 Setting tolerances ....................57 O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K...
- Page 5 13.1.13 Service data .................... 90 13.1.14 Error codes (sFA)..................90 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice...
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Page 6: About This Document
Note: munication with the bulk scan. O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K Subject to change without notice... -
Page 7: Abbreviations Used
Read carefully and follow the warnings! Software notes show where you can make the appropriate settings in the SOPAS config- uration software. 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... -
Page 8: On Safety
• All official and statutory regulations governing operation of the Bulkscan must be complied with. O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K Subject to change without notice... -
Page 9: Electrical Installation Work
Impulsdauer: 2,9 ns Durée d‘impulse: 2,9 ns 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... - Page 10 Siehe Abb. 1 auf Seite 11 See fig. 1 at page 11 O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K Subject to change without notice...
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Page 11: Damaging Potential Equalization Currents Due To Different Ground Potentials
The Bulkscan restarts operation with the last saved parameters. 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... -
Page 12: Environmental Protection
O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K... -
Page 13: Product Description
8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... -
Page 14: Application Examples
• Measuring volume and mass in gravel plants and other operations in the con- struction industry. O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K... -
Page 15: Status Indicators
Tab. 2: Meaning of the status indicators 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... -
Page 16: Configurable Functions
Define the Lower limit, the Upper limit and the associated Hysteresis. O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K... -
Page 17: Measurement Of The Volume
Select the required Logic. 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... -
Page 18: Measurement Of Volume Flow Rate
Switch to the Interfaces tab. O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K Subject to change without notice... -
Page 19: Measurement Of The Bulk Density
This function can be used to protect downstream machines from bulk which is too tall. 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... -
Page 20: Monitoring The Center Of Gravity
A value of 0.5 corresponds to half the aperture angle (see Fig. 6). I.e., if the O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511... - Page 21 Define the 4 mA point and the 20 mA point. 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice...
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Page 22: Monitoring The Bulk Edge
Configure the Switching delay, if required. O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K Subject to change without notice... -
Page 23: Monitoring The Conveyor Belt Edge
53). • You can smooth the measured values with the aid of the averaging filter (see "4.11 Averaging filter“ on page 24). 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... -
Page 24: Averaging Filter
Configure the Switching condition of the digital input signal. O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K Subject to change without notice... -
Page 25: Digital Outputs
You can set the Pulse width to between 20 ms and 10 s. 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... -
Page 26: Analog Module Bam100
Click to connect BAM100 module. O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K Subject to change without notice... -
Page 27: Data Interfaces
Therefore these interfaces are not suitable for transmitting scan data in real time. 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... -
Page 28: Serial Auxiliary Interface/Usb
To connect the electrical interface, (see "6.2.5 Mini-USB connection“ on page 41). O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K... -
Page 29: Mounting
• Avoid excessive shock and vibration loading on the sensor. 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... -
Page 30: Mounting The Sensor
• Mounting with mounting bracket and mast bracket (see "5.3.6 Mounting with mount- ing bracket and mast bracket“ on page 35). O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K... -
Page 31: Direct Mounting
Fig. 11: Mounting with mounting kit 1 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... -
Page 32: Mounting With Mounting Kit 2
Note ings mounting kits“ on page 72). O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K Subject to change without notice... -
Page 33: Mounting With Mounting Kit 3
72). 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... -
Page 34: Mounting With Mounting Bracket On Existing Mounting Kit Lms2Xx
LMS2xx mounting kit“ on page 75). O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K... -
Page 35: Mounting With Mounting Bracket And Mast Bracket
the sensor. On final decommissioning, please observe the requirements for environmentally correct Note disposal (see "2.5.2 Disposal after final decommissioning“ on page 12). 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... -
Page 36: Electrical Installation
O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K... - Page 37 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice...
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Page 38: Suitable Power Supply
Only use round connectors that are compliant with enclosure rating IP 67. O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K... -
Page 39: Supply Voltage Connection
Pre-assembled connection cables with flying leads are available as accessories (see "12.2 Accessories“ on page 77). 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... -
Page 40: Ethernet Interface Connection
Do not use Tab. 8: Pin assignment of the "Data" connection O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K... -
Page 41: Mini-Usb Connection
• Always screw the dust protective cap back on when you are not using the connection. 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... -
Page 42: Wiring The Inputs And Outputs To The External Components
The inputs require a switching voltage of at least 11 V. For this reason the supply volt- age must be at least 11 V. O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K... -
Page 43: Wiring Encoder Inputs
Fig. 26: Connecting the outputs to a PLC (active LOW) 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... -
Page 44: Analog Inputs/Outpus With Analog Module Bam100
KL4424 (4 analog output) KL9010 (end terminal) O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K Subject to change without notice... -
Page 45: Installation Of Bus Terminals On Mounting Rails
• The terminal closes automatically when the pressure is released, holding the wire securely and permanently. 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... -
Page 46: Power Supply Bc9050
Bus Terminal Controllers and of the Bus Terminals guarantees that the power contacts mate securely. O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K... -
Page 47: Analog Input Terminal Kl3454
+24 V Analog input 2, 24 V 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... -
Page 48: Analog Output Kl4424
Analog output 4, signal (4… 20 mA) Analog output 4, ground O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K... -
Page 49: Configuration
Help on using the software as well as for the different options can be found in SOPAS: 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... -
Page 50: Establishing Communication With The Bulkscan
See the SOPAS online help for additional information. O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K... -
Page 51: Configuration Of The Bulkscan Using Telegrams
Tab. 10: Frame for the telegrams with ASCII coding (CoLaA) 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... - Page 52 Tab. 11: Frame for the telegrams with binary coding (CoLaB) O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K...
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Page 53: Commissioning
8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... - Page 54 Fig. 33: Limit for the angles at the maximum possible load on the conveyor belt O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K...
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Page 55: Compensation Of The Conveyor Belt Level
8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... -
Page 56: Optimization For Conveyor Belts With Slits Or Gaps
Optimization for belts with slits or gaps function. O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K... -
Page 57: Performing A Test Measurement
(see "8.4 Monitoring of the contamination degree“ on page 60). Setting tolerances You can use the tolerances to reduce the effects of vibration, strong reflection on the bulk, dazzle and other environmental influences on the measured values. 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... -
Page 58: Tolerance Against Vibration
Optimization for outdoor applications Dust particles, rain drops, snow flakes, etc. can block individual measurement points on the bulk contour. Dazzle from external light sources, such as sunshine or reflections O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K Subject to change without notice... -
Page 59: Ignore Measurement Points Below The Reference Contour
Fig. 37: Ignore measurement points below the reference contour 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... -
Page 60: Monitoring Of The Contamination Degree
available view as a % for the thresholds. O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K Subject to change without notice... -
Page 61: Scan Frequency
8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... - Page 62 Note function for your application. O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K Subject to change without notice...
- Page 63 Click on Calculate. The compensation function is calculated and transferred to the sensor immediately. 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice...
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Page 64: Maintenance And Care
Connect the cables to the new Bulkscan or plug in the system plug in the Bulkscan. Configure the replacement sensor by using the parameter set of the former sensor saved on the PC (see "7 Configuration“ on page 49). O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K Subject to change without notice... -
Page 65: Fault Diagnosis
8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... -
Page 66: Status Indication Bam100
Communication with controller available O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K Subject to change without notice... - Page 67 PLC stopped TC/DC on - TwinCAT configuration active, off - Default configuration active, flashing TwinCAT configuration faulty 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice...
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Page 68: Technical Data
Electrical connection Device socket M12×5 O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K Subject to change without notice... - Page 69 Operating temperature range –40 °C +60 °C 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice...
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Page 70: Analog Module Bam100 Data Sheet
Encloser rate IP20 Installation position flexible O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K Subject to change without notice... -
Page 71: Dimensional Drawings
Fig. 40: Dimensional drawing Bulkscan LMS511 (mm) 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... -
Page 72: Dimensional Drawings Mounting Kits
Mounting kit 1 Fig. 41: Dimensional drawing mounting kit 1 (mm) O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K... - Page 73 Fig. 42: Dimensional drawing mounting kit 2 (mm) 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice...
- Page 74 Mounting kit 1 Mounting kit 2 Mounting kit 3 Fig. 43: Dimensional drawing mounting kit 3 (mm) O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K...
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Page 75: Dimensional Drawing Mounting Bracket For Existing Lms2Xx Mounting Kit
Fig. 44: Dimensional drawing mounting bracket for existing LMS2xx mounting kit (mm) 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... -
Page 76: Dimensional Drawing Mounting Bracket With Mast Bracket
(2.61) Fig. 46: Dimensional drawing analog module BAM100 O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K Subject to change without notice... -
Page 77: Ordering Information
Measuring wheel circumference: 500 mm Encoder resolution: 0.488 mm/Inc 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... - Page 78 3 m, 4pin, USB MiniB to USB Standard 6042517 O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K Subject to change without notice...
- Page 79 1 (2015623) and 2 (2015624) Tab. 19: Accessories part numbers 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice...
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Page 80: Appendix
<ETX> SetAccessMode Reply <STX> <ETX> O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K Subject to change without notice... - Page 81 Request: <STX>sRN mvVolumeFlow<ETX> <STX>sRA mvVolumeFlow 43AF6E14<ETX> Reply: 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice...
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Page 82: Logging In To The Sensor/Logging Out Of The Sensor
- client: F4724744h Logging out of the sensor O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K Subject to change without notice... -
Page 83: Saving The Configuration In The Non-Volatile Memory
0: Deactivated slits or gaps 1: Active 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... -
Page 84: Measured Values
0.001 to 2000 mm/Inc O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K Subject to change without notice... -
Page 85: System
0 to 10,000 below the reference contour: Threshold 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... -
Page 86: Edge Monitoring
1: Falling edge and mass sum O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K Subject to change without notice... -
Page 87: Digital Outputs
Upper hysteresis float_32 5 to 95 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice... -
Page 88: Reference Measurement (Compensation Function)
O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZJ56/2017-02-15| S I C K Subject to change without notice... - Page 89 Delete last reference measurement ccCalculate Calculate compensation function 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice...
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Page 90: Service Data
(Other) Please contact SICK support. O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 8014829/ZNC5/2017-06-06 | S I C K Subject to change without notice... - Page 91 8014829/ZNC5/2017-06-06| S I C K O P E R A T I N G I N S T R U C T I O N S | Bulkscan LMS511 Subject to change without notice...
- Page 92 Phone +36 1 371 2680 Phone +386 591 788 49 E-Mail office@sick.hu E-Mail office@sick.si India South Africa Phone +91 22 6119 8900 Phone +27 11 472 3733 E-Mail info@sick-india.com E-Mail info@sickautomation.co.za Further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...
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