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SICK Bulkscan manual available for free PDF download: Operating Instructions Manual
SICK Bulkscan Operating Instructions Manual (112 pages)
FLOW SENSORS
Brand:
SICK
| Category:
Accessories
| Size: 6 MB
Table of Contents
Table of Contents
3
1 About this Document
7
Purpose of this Document
7
Target Group
7
Information Depth
7
Scope
7
Abbreviations Used
8
Symbols Used
8
2 On Safety
9
Authorized Personnel
9
Correct Use
9
General Safety Notes and Protective Measures
9
Electrical Installation Work
10
Laser Radiation
10
Damaging Potential Equalization Currents Due to Different Ground Potentials
12
Quick Stop and Quick Restart
13
Environmental Protection
13
Power Consumption
13
Disposal after Final Decommissioning
13
IP Technology
13
3 Product Description
14
Special Features of the Bulkscan
14
Operating Principle of the Bulkscan
14
Measurement Principle
14
Application Examples
15
Status Indicators
16
4 Configurable Functions
17
Setting the Belt Speed
17
Measurement of the Volume
18
Measurement of the Mass
18
Measurement of Volume Flow Rate
19
Measurement of the Mass Flow Rate
19
Measurement of the Bulk Density
20
Measurement of the Bulk Height
20
Monitoring the Center of Gravity
21
Monitoring the Bulk Edge (Only Valid for Bulkscan® LMS511)
23
Monitoring the Conveyor Belt Edge (Only Valid for Bulkscan® LMS511)
24
Averaging Filter
25
Digital Inputs
25
Digital Outputs
26
Analog Module BAM100
28
Data Interfaces
28
Ethernet Interface
29
Serial Host Interface
29
Serial Auxiliary Interface/Usb on Bulkscan® LMS511
29
Serial Auxiliary Interface on Bulkscan® LMS111
30
5 Mounting
31
Placing Mounting Materials Ready
31
Selecting the Mounting Location
31
Mounting the Sensor
32
Direct Mounting of the Bulkscan® LMS511
33
Mounting of Bulkscan® LMS511 with Mounting Kit 1
34
Mounting of Bulkscan® LMS511 with Mounting Kit 2
35
Mounting of Bulkscan® LMS511 with Mounting Kit 3
36
Mounting of Bulkscan® LMS511 with Mounting Bracket on Existing Mounting Kit Lms2Xx
37
Mounting of Bulkscan® LMS511 with Mounting Bracket and Mast Bracket
38
Direct Mounting of Bulkscan® LMS111
39
Mounting of Bulkscan® LMS111 with Mounting Kit 1A or 1B
39
Mounting of Bulkscan® LMS111 with Mounting Kit 2 or 3
41
Mounting of Bulkscan® LM511 with Weather Protection Hood
41
Mounting of Bulkscan® LM111 with Weather Protection Hood
42
Removing the Sensor
43
6 Electrical Installation
44
Requirements for the Electrical Installation
44
Avoiding Potential Differences
44
Suitable Power Supply
46
Cable Lengths and Wire Cross-Sections
46
Carrying out the Electrical Installation on the Bulkscan
46
Supply Voltage Connection
47
Ethernet Interface Connection
47
Connection of the Digital Inputs/Outputs of Bullkscan® LMS511
48
Serial Interface Connection of Bullkscan® LMS511
48
Mini-USB Connection of Bullkscan® LMS511
49
Serial Interface Connection of Bulkscan® LMS111
50
Connection of the Digital Inputs/Outputs on Bulkscan® LMS111
50
AUX" Connection of Bulkscan® LMS111
51
Wiring the Inputs and Outputs to the External Components
51
Wiring Non-Floating Digital Inputs
51
Wiring Floating Digital Inputs
52
Wiring Encoder Inputs
52
Input Circuits IN1 and IN2 on Bulkscan® LMS511
53
Connecting the Outputs to a PLC on Bulkscan® LMS511
53
Connection of the Switching Outputs on Bulkscan® LMS111 to a PLC, Non-Floating
54
Connection of the Switching Outputs on Bulkscan® LMS111 to a PLC, Floating
54
Analog Inputs/Outpus with Analog Module BAM100
55
Module Design
55
Installation of Bus Terminals on Mounting Rails
55
Power Supply BC9050
57
Analog Input Terminal KL3454
58
Analog Output KL4424
59
7 Configuration
60
Configuring the Bulkscan® with SOPAS
60
Installing the SOPAS Configuration Software
60
Establishing Communication with the Bulkscan
61
Configuration of the Bulkscan® Using Telegrams
62
8 Commissioning
64
Teaching-In the Reference Contour
64
Compensation of the Conveyor Belt Level
66
Optimization for Conveyor Belts with Slits or Gaps (Only Valid for Bulkscan® LMS511)
67
Performing a Test Measurement
68
Setting Tolerances
68
Tolerance against Vibration
69
Tolerance against Reflection
69
Optimization for Outdoor Applications
69
Ignore Measurement Points below the Reference Contour (Only Valid for Bukscan® LMS511)
70
Contour Smoothing (Only Valid for Bukscan® LMS111)
71
Monitoring of the Contamination Degree
71
Scan Frequency
72
Taking a Reference Measurement (Compensation Function)
73
9 Maintenance and Care
76
Cleaning the Front Screen
76
Replacing a Bulkscan
76
10 Fault Diagnosis
77
Response to Errors
77
SICK Suport
77
Error and Status Indicators on the 7 Segment Display
77
Status Indication BAM100
78
11 Technical Data
80
Bulkscan® LMS511 Data Sheet
80
Bulkscan® LMS111 Data Sheet
82
Analog Module BAM100 Data Sheet
84
Dimensional Drawings
85
Dimensional Drawing Bulkscan® LMS511
85
Dimensional Drawings Mounting Kits (Only for Bulkscan® LMS511)
86
Dimensional Drawing Mounting Bracket for Existing Lms2Xx Mounting Kit (Only for Bulkscan® LMS511)
89
Dimensional Drawing Mounting Bracket with Mast Bracket (Only for Bulkscan® LMS511)
90
Dimensional Drawing Bulkscan® LMS111
91
Dimensional Drawing Mounting Kits (Only for Bulkscan® LMS111)
92
Dimensional Drawing Weather Protection Hood for Bulkscan® LMS511 (Part. no 2063050)
94
Dimensional Drawing Weather Protection Hood for Bulkscan® LMS111
95
Dimensional Drawing Analog Module BAM100
95
12 Ordering Information
96
Scope of Delivery
96
Accessories
96
13 Appendix
99
Telegram Reference
99
Notation and Examples
99
Logging in to the Sensor/Logging out of the Sensor
101
Saving The Configuration In The Non-Volatile Memory
102
Device Information
102
Operating Mode/Teach-In
102
Measured Values
103
Measurement
103
System
104
Edge Monitoring (Only for Bulkscan® LMS511)
105
Digital Inputs
106
Digital Outputs
106
Reference Measurement (Compensation Function)
108
Service Data
109
Error Codes (Sfa)
110
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