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GFK-2892B Programmable Control Products PACSystems* RX3i Genius* Communications Gateway User Manual August 2016 Public...
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Changes, modifications, and/or improvements to equipment and specifications are made periodically and these changes may or may not be reflected herein. It is understood that GE may make changes, modifications, or improvements to the equipment referenced herein or to the document itself at any time. This document is intended for trained personnel familiar with the GE products referenced herein.
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Safety Symbol Legend Indicates a procedure or condition that, if not strictly observed, could result in personal injury or death. Warning Indicates a procedure or condition that, if not strictly observed, could result in damage to or destruction of equipment. Caution Indicates a procedure or condition that should be strictly followed to improve these applications.
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Contact Information If you purchased this product through an Authorized Channel Partner, contact the seller directly. General Contact Information Online technical support and GlobalCare http://support.ge-ip.com Additional information http://www.ge-ip.com/ Solution Provider solutionprovider.ip@ge.com Technical Support If you have technical problems that cannot be resolved with the information in this manual, contact us by telephone or email, or on the web at http://support.ge-ip.com...
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COMMREQ #22: Read Map Command ....................71 6.4.14 COMMREQ #23: Write Map Command ....................72 6.4.15 COMMREQ #24: Read Data Command ....................73 6.4.16 COMMREQ #25: Write Data Command ....................73 ii Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
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Contents Figures Figure 1: PLC System Using Genius Gateway GCG001 ..........................7 Figure 2: GCG001 Module ......................................8 Figure 3: Genius Gateway GCG001 Front Panel View ..........................10 Figure 4: GCG001 Panel Mount Diagram ..............................11 Figure 5: Application Relationships between PROFINET Controller & Genius Gateway ............12 Figure 6: Real-Time &...
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PACSystems RX3i System Manual GFK-2571 PACSystems RX3i PROFINET IO-Controller Manual GFK-2892 PACSystems RX3i Genius Communications Gateway Module User Manual GFK-2900 PACSystems RX3i Genius Communications Gateway Module Important Product Information User manuals, product updates and other information sources are available on the Support website, http://www.ge-ip.com/support, under Controllers and IO, RX3i Controllers.
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Correction to Figure 19: Genius Hot Standby Redundancy to indicate CPU type is CRU and 2015 RMX modules are required. • Clear All Faults can now be dispatched to all blocks on the bus in a single command. See Section 6.4.6. Initial release 2014 GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 5...
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Contents Notes 6 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
Chapter 6 covers the use and format of ladder logic COMMREQ instructions. Description The RX3i Genius Communications Gateway, IC695GCG001 (or GCG001), interfaces Genius IO devices on a Simplex Genius Serial Bus to a GE Intelligent Platforms PROFINET IO Controller. PROFINET I/O Genius I/O...
Figure 2: GCG001 Module Note: Although the hardware supports the 10/100BASE TX Ethernet standard, PROFINET I/O over wired infrastructure must be 100Mbps full-duplex or faster. 10Mbps should not be used for PROFINET. 8 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
If configured to support Genius Hot Standby, the loss of a single GCG001 will be tolerated; otherwise not. For system standards, general operating specifications, and installation requirements, refer to the PACSystems RX3i System Manual, GFK-2314. GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 9...
PROFINET ETHERNET Ports Genius Bus Indicator LEDs: Genius Bus SER 1 SER 2 Connector SHLD SHLD GENIUS 24 V dc Power Connector Figure 3: Genius Gateway GCG001 Front Panel View 10 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
3. Using a Philips screwdriver, tighten the two screws to a maximum torque of 0.5 Nm (4.4 in-lbs). Figure 4: GCG001 Panel Mount Diagram GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 11...
TORQUE TO 6 IN -LB. ACTIVE IP ADDRESS I/O Data Communication Relationship MAC ADDRESS PORTS FRONT IO DEVICE Alarm Communication Relationship Figure 5: Application Relationships between PROFINET Controller & Genius Gateway 12 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
Translates PROFINET packages that are sent by the PROFINET Controller into Genius Datagrams. This includes Datagrams that originated at the PLC through use of COMMREQ or Data_Init_Comm instructions. For example, a COMMREQ is used to generate a Clear Fault Report datagram. GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 13...
CPU input scan retrieves the current input data being stored within the PROFINET Controller module. This input data is then available for use by the application logic. After the logic solution, the CPU output scan writes the outputs to the PROFINET Controller. 14 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
See GEK-90486, Genius I/O System and Communications User's Manual for information on how much I/O, and which type of I/O, need to be allocated to Genius devices, Machine Edition (v8.0 or later) takes into account both system limits and I/O allocation. GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 15...
GCG will cause only the faulted input references to hold the last state or go to default values. The other points or channels on the block will continue to operate normally. 16 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
Refer to GFK-1535 Chapter 1 for a list of VersaMax modules supported by GBI001. † Refer to GFK–0579, Chapter 1 for a list of S90-70 modules supported by BEM733. ‡ GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 17...
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Chapter 1. Introduction Notes 18 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
As the consignee, it is your responsibility to register a claim with the carrier for damage incurred during shipment. GE Intelligent Platforms will cooperate fully with you, however, should such action be necessary.
Zone 2, Group IIC and rated IP54. The enclosure shall only be able to be opened with the use of a tool. 2.3.2 ATEX Marking II 3 G Ex nA IIC T4 X Ta: 0 - 60C 20 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
The module draws +24 VDC (Use for cable 0.2 A maximum current. tie-downs) 24 Vdc Power Connector Figure 9: GCG001 Power Connector GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 21...
Genius Bus cable. Note that whenever the GCG001 Genius terminal blocks are removed from the faceplate, the continuity of the Genius Bus is disrupted. 22 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
GCG001. This permits the PROFINET configuration of the removed module to be transferred to the successor module. • Once the successor module has been mounted, the original Power, PROFINET and Genius connections may be restored to it. GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 23...
A fault or other PROFINET diagnostic data exists on the Red, ON Gateway CONNECT — indicates status of the connection to a PROFINET controller. One or more connections with GE Intelligent Platforms PROFINET Controllers have been established to this device. Device trying to connect to a controller. Red, blinking Continuous if device has not been assigned a valid station name.
Note: The module operates only in auto-negotiate mode. All PROFINET devices and switches that are connected to the module should be configured to use auto-negotiation. GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 25...
GCG001 firmware needs to be updated, remove the SD card from its slot at the rear of the module, then install the SD Card in your PC and copy the new firmware to the SD Card. The ZIP file containing the GCG001 firmware upgrade may be found on the GE Intelligent Platforms Product Support web-site http://www.ge-ip.com/support.
Controller (PROFINET Controller). The PROFINET Controller, in turn, is configured by a PROFINET I/O configuration tool. This tool will require a GSDML file for the GCG001 Genius Gateway. The RX3i GCG001 GSDML can be obtained from GE’s Automation and Controls support website, http://www.geautomation.com, using GCG001 as your search term. For subsequent use, import the RX3i GCG001 GSDML file into the Tool Chest of Proficy Machine Edition.
To ease confusion, it is also recommended that the Genius Devices be assigned the same serial bus addresses (Location column) as had been assigned in the system under retrofit. Figure 15: Change Module List for Genius Gateway GCG001 30 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
Add the BEM733 to the Genius Bus configuration as described above. Drill down into the BEM733. A display of rack I/O will be presented (Figure 17). Figure 17: Populating Slots in S90-70 Rack Controlled by Remote I/O Scanner (BEM733) GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 31...
14. In Machine Edition, store the Hardware Configuration to the RX3i CPU, which also stores the GCG001 configuration data to the PNC001. The following screenshot shows a completed configuration. Figure 18: Genius Gateway Configuration Example 32 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
Remember to then change the baud rate of the HHM to the new baud rate. GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 33...
Discrete outputs in the I/O controlled by the GR7 and GNIU also behave in this way. Note that the GCG001 does not support Genius Dual Bus Redundancy. 34 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
RX3i logic, traffic on the PROFINET and traffic on the Genius Bus. Should I/O update rates be a concern for the application, it would be prudent to perform a worst-case analysis of the interacting scan cycles. GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 35...
Fault conditions; however no datagram will be issued for each fault occurrence. An intermediate solution is to periodically query each such device with a “Read Diagnostics” datagram (Section 6.4.4) and parse the response in order to detect faulted circuits. 36 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
For the Genius Gateway GCG001, the thirty-two bits in the PROFINET Status Data are organized as follows, beginning at the first %I status reference assigned to this bank of 32: Figure 21: Gateway Status Data GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 37...
No device present at SBA, or device not configured, or device not communicating. Device present, configured and communicating at corresponding SBA. 5.2 Module LED Indicators Refer to Section 2.4.4 for a description of LED indications. 38 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
Cycling power transitions the module from one mode to the other, depending on the condition of the pushbutton. GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 39...
As mentioned in Section 5.1, the GCG001 consumes two banks of 32 bits in %I as status bits (a) for the GCG001 itself and (b) for the Genius bus devices it controls. These are not to be confused with the entries in the I/O Fault Table. 40 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
Category Appears/Disappears “Disappears” when fault has been resolved. Fault Type Coded Fault Type Manufacturer specific See table of Fault Types (page 41). Date/Time Date/Time Date/Time fault is registered by PLC. 42 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
This action merely clears the I/O Fault Table temporarily. Use the Genius HHM or COMREQs in the PLC program to exercise I/O points that had previously exhibited faults, and where the underlying field fault condition has already been corrected. GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 43...
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Chapter 5. Diagnostics Notes 44 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
Use a COMMREQ instruction to perform the intended function. Application Program PROFINET-Genius Genius Device COMMREQ instruction issued Gateway converts I/O Module receives Genius to targeted PROFINET COMMREQ content into Datagram from Gateway Controller Genius Datagram GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 45...
Most Command Blocks are much shorter. The table in Section 6.3.3 gives an overview of the contents of each type of COMMREQ that may be sent to a PROFINET Controller for transfer to a Genius Gateway. 46 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
Targeted Genius Device Number (0-31). The serial bus address (SBA) address + 8 of the Genius device connected to the targeted Genius Gateway. Parameters of the specific Command Number (see following thru address + 78 sections in this chapter). GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 47...
Read Data 6.4.15 Write Data 6.4.16 Note that while the GCG001 does support the indicated COMMREQs, the devices which respond to such COMMREQs are not currently supported by the GCG001. 48 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
Read Block I/O see 6.3.1 1-255 0-31 Read Map see 6.3.1 1-255 0-31 Write Map see 6.3.1 1-255 0-31 Read Data see 6.3.1 1-255 0-31 Write Data see 6.3.1 1-255 0-31 GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 49...
The COMMREQ passes power flow to its OK output unless: • The specified module (in rack/slot) is not present. • The specified task is not valid for the target device. • The data length is zero. 50 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
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00010000 00000000 Command failed. 32769 00100000 00000001 Unknown Task ID rejected by the PNC COMMREQ Manager. 32770 00100000 00000010 PNC COMMREQ Manager got an internal error while dispatching the request. GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 51...
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The COMMREQ request is not supported by the specified Genius device. The data type code specified for a Read Data or Write Data COMMREQ does not have a value 0x23 recognized by the High-Speed Counter. 52 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
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Gateway delivered a stale or out-of-sequence reply. A Read Device or Write Device COMMREQ sent to a 90-30 GBC (BEM331) attempted to access 0x2A memory types (%P, %L, %W) not handled by the BEM331. GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 53...
Device at SBA#13 when connected via a Genius Gateway to the PROFINET Controller located at Rack 0 Slot 7. Figure 26 uses a Data_Init_Comm to set up the same COMMREQ. Figure 25: Ladder Logic to Clear Circuit Fault 54 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
Also note that the pop-up window presented in Data_Init_Comm (as shown in Figure 26), allows the user to scroll through the parameters of the command. This is especially useful where the command has multiple parameters. GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 55...
Read Bus Address of Bus Controller Read Identification Write Point Read Block I/O Read Map Write Map Read Data Write Data 56 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
Command number Address +7 PROFINET Device number 1-255: The device number of the targeted GCG Genius Gateway. Address +8 Genius Device Number 0-31: the SBA of the targeted Genius Device. GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 57...
Genius devices. Address +10 Configuration data for transfer to the target Genius device. Configuration Data Formats are given in the Genius I/O System User’s Manual. Address +n GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 59...
This enhancement (use of 255 as Genius Device Number) requires that the supervising PNC001 firmware be version 2.11 or later; otherwise the COMMREQ command will fail. GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 61...
SBA in this field each time. Genius Device Number of 0-31: the SBA of the receiving Genius Device (i.e. the Assigned the bus interface device Address +9 Monitor). that will RECEIVE the extra fault reports. 62 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
Address+10 contains the zero-based offset into the memory being read. For legacy devices, use an absolute address, where Address+9 is the least-significant word of the address and Address+10 is the most-significant word of the address field. GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 63...
The maximum length is equal to 128 bytes. Address +20 Data to be transmitted, then written into the specified memory of Data the target device. Address +n 64 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
0 0 0 1 x x x x 153.6 K baud, standard 0 0 1 0 x x x x 76.8 K baud 0 0 1 1 x x x x 38.4 K baud GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 65...
AND mask is in the LSB OR mask is in the MSB for byte 1 AND and OR Masks Address +12 AND mask is in the LSB OR mask is in the MSB for byte 2 66 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
Engineering Units value for input channel 4 Engineering Units value for output channel 1 (LSB) * Engineering Units value for output channel 1 (MSB) * 24-25 Engineering Units value for output channel 2 * GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 67...
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Engineering Units value for output channel 3 20-21 Engineering Units value for output channel 4 22-23 Engineering Units value for output channel 5 24-25 Engineering Units value for output channel 6 68 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
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Engineering Units value for input channel 3 20-21 Engineering Units value for input channel 4 22-23 Engineering Units value for input channel 5 24-25 Engineering Units value for input channel 6 GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 69...
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Channel 1/2 internal CJS temperature (tenths of degrees C) (MSB) 58-59 Channel 3/4 internal CJS temperature (tenths of degrees C) 60-61 Channel 5/6 internal CJS temperature (tenths of degrees C) 62-73 Reserved 70 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
Genius Device Number transmitted. Address +9 Same format as Read Map Returned Data described above. Data to be written to the target device. The checksums will be ignored. Address +16 72 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
Address +11 Four bytes of data to be written to the target Genius HSC bytes 1, 2 Address +12 (Byte 4 is msb, Byte 1 is lsb) bytes 3, 4 GFK-2892B PACSystems RX3i Genius Communications Gateway User Manual Public 73...
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Load/Read OFF Preset n.1 0016 Load/Read OFF Preset n.2 0017 Load/Read OFF Preset n.3 0018 Load/Read OFF Preset n.4 001F Load/Read PRELOAD n.1 0020 Load/Read PRELOAD n.2 0032 Load/Read Oscillator Divisor 74 Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B...
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