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Norac UC4.5 Installation Manual

Spray height control system case ih 20 and 30 series
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Case IH 20 and 30 Series
Installation Manual
CS3

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Summary of Contents for Norac UC4.5

  • Page 1 Case IH 20 and 30 Series Installation Manual...
  • Page 2 Reorder P/N: UC4.5-BC-CS3-INST Rev C (Case IH 20 and 30 Series) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...

  • Page 3: Table Of Contents

    Contents Introduction ....................... 1     General UC4.5 System Layout ................2     Kit Parts ........................3     Pre-Install Checklist ....................7     Ultrasonic Sensor Installation .................. 8     Roll Sensor Installation ................... 14    ...

  • Page 4: Introduction

    Introduction Congratulations on your purchase of the NORAC UC4.5 Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: General Uc4.5 System Layout

    General UC4.5 System Layout Figure 1 illustrates the general layout of the UC4.5 system components: Figure 1: General UC4.5 System Layout...

  • Page 6: Kit Parts

    Kit Parts Kit Overview Figure 2: CS3 System Parts...
  • Page 7 Hydraulic Plumbing Figure 3: CS3 Hydraulic Plumbing The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease (M06) to all threaded parts upon installation.
  • Page 8 44865-06 HYDRAULICS FITTING KIT - CS3 UC4.5-BC-MANUAL- OPERATOR MANUAL UC4.5 SPRAY HEIGHT CONTROL OPERATOR UC4.5-BC-CS3-INST MANUAL INSTALLATION UC4.5 CASE IH 20 AND 30 SERIES 45015 ANTI-SEIZE LUBRICANT KIT 106034 UC5 NETWORK 2 PIN PLUG 106162 UC5 NETWORK 6 PIN PLUG...
  • Page 9 Hydraulic Fitting Kit Details (P/N: 44865-06) Item Part Number Name Quantity Picture 103312 MALE ADAPTER - 6MB 6MJ 104586 TEE ADAPTER - 6FORXR 6MORT 104886 MALE ADAPTER - 8MOR 8MB 44917 MALE ADAPTER - 6MB-6MOR MACHINED ORB 104885 TEE ADAPTER - 8FORXR 8MORT 104590 90 DEG ADAPTER - 6MOR 6FORX90 104369...

  • Page 10: Pre-Install Checklist

    Pre-Install Checklist The pre-install checklist is necessary to check the existing sprayer functionality before the installation. 1. Unfold the sprayer over a flat, unobstructed area (i.e. no power lines…etc.). 2. Ensure all boom-fold operations are functional (place a check mark in boxes below). 3.

  • Page 11: Ultrasonic Sensor Installation

    Ultrasonic Sensor Installation Ultrasonic Sensor Serial Number Arrangement When installing the UC5 sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial number stamped on the sensor housing.
  • Page 12 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement error. These rules should be followed for both the wing sensors and the main lift (middle) sensor. 1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground. 2.
  • Page 13 Low Profile Bracket Mounting Guidelines 1. Minimize the distance between the bolts to prevent bending the bracket and prevent the bracket from loosening over time. 2. Ensure the bracket is mounted tight against the bottom of the boom, minimizing the distance between the boom structure and the angled flange.
  • Page 14 5. Mount the NORAC ultrasonic sensor into the sensor bracket and run the sensor cable either through hole in the back or through the side cut-out and behind the bracket. Ensure the cable is clear of moving parts and will not be damaged during folding.
  • Page 15 Rainflap Installation Rainflaps are only installed in the wing sensor brackets and are not installed for 120’ booms. 1. Insert one side of the rainflap rod into the pre-bent hinge tab on the sensor bracket. (Figure 9) Figure 9: Rainflap Rod in Pre-Bent Hinge Tab 2.
  • Page 16 Main Lift Sensor Installation 1. The main lift mounting bracket (B21) is the bracket with the longer mounting flange. 2. There are a variety of ways to mount the main lift bracket on most sprayers. The bracket should position the sensor approximately in the center of the sprayer, forward of the boom.

  • Page 17: Roll Sensor Installation

    Roll Sensor Installation Bracket Assembly 1. Securely mount the roll sensors to the included roll sensor brackets using the #6 machine screw and nylon lock-nuts. 2. The orientation of the mounted roll sensor to the roll sensor bracket will depend on the bracket mounting.
  • Page 18 Temperature Probe Once the block is mounted, fasten the temperature probe from E03 to the NORAC valve block using the included 3/8x1/2” bolt as illustrated in Figure 17. Figure 17: NORAC Valve Block with Temperature Probe Installed...
  • Page 19 Roll Sensor Mounting on a Case Sprayer Figure 18: Roll Sensor Mounting (Viewed from the rear of sprayer)

  • Page 20: Electrical Installation

    A good spot to mount the UC4.5 control panel is on the right hand side of the cab to the Roll Over Protection Bar. Four pilot holes for the screws provided need to be drilled to facilitate the control panel mounting.
  • Page 21 15. Connect the valve interface cable (C03) to connector S6 on the valve extension cable (C11). 16. Connect the 2-pin connectors on the valve interface cable to the NORAC valve block, as shown in Figure 21. 17. The connectors on the valve cable (C03) are marked RIGHT UP, LEFT UP, RIGHT DOWN and LEFT DOWN.
  • Page 22 Figure 21: Valve Cable Connections 18. Fasten the 8-way coupler to the boom with cable ties. Connect P6 on C11 to the 8-way coupler. 19. Connect both roll sensors to the 8-way coupler. 20. Connect the main lift sensor to the 8-way coupler using cable C07 and a 2-way coupler (E12).

  • Page 23: Hydraulic Installation

    3. Insert two orifices (F09) into the “B” ports with the notch facing out. 4. Insert two orifices (F09) into the “A” ports with the notch facing in. 5. Install the 6MB-6MOR fittings (F05) fittings into the “A” and “B” ports on the NORAC block. Tighten to 18 ft-lbs (24 Nm).
  • Page 24 Ensure that no hydraulic components will interfere with any sprayer parts or be pulled tight at any time. Ensure there are no other orifices present in the circuit between the NORAC valve block and the boom cylinders. 1. A suitable mounting location for the valve block is illustrated in Figure 23.
  • Page 25 Use the 6MB-6MOR adapter (F05) to connect the hose to the Case valve block. 6. Tee the pressure and tank lines (H02) for the NORAC valve block into the existing P and T lines on the Case sprayer block. Use the 8FORXR-8MORT (F06) fittings and the 8MOR- 8MB (F04) adapters.
  • Page 26 120’ Boom Orifice Installation If the kit is being installed onto a 120’ boom, it is recommended that an orifice be installed in each wing cylinder accumulator. This is not necessary for booms without accumulators. 1. Before continuing, make sure the booms are lowered all the way to the bottom of the cylinder travel.

  • Page 27: Software Setup

    2. If any functions do not work, review the hydraulic and electrical portions of this manual to check for proper installation. 3. Turn on the power for the UC4.5 Control Panel using the switch on the side of its chassis. 4. The procedure for the installation of the UC4.5 Spray Height Control system is now complete.

  • Page 28: 10 Cable Drawings

    10 Cable Drawings 10.1 ITEM C03: 44656D – CABLE VALVE VARIABLE RATE DT...
  • Page 29 10.2 ITEM C05: 43210-20 - CABLE UC5 NETWORK 18 AWG - 20M 10.3 ITEM C07: 43220-01 - CABLE UC5 NETWORK 14 AWG - 1M...
  • Page 30 10.4 ITEM C10: 44650-50 - CABLE UC4.5 POWER GENERIC SELF- PROPELLED...

  • Page 31: Cable Uc4.5 Extension Valve Generic

    10.5 ITEM C11: 44651-50 - CABLE UC4.5 EXTENSION VALVE GENERIC...
  • Page 32 10.6 ITEM C12: 44658-24 – CABLE UC4 INTERFACE DT06-2X GND2...

  • Page 33: Cable Uc4 Interface Roll Sense Dt

    10.7 ITEM C16: 44658-72 – CABLE UC4 INTERFACE ROLL SENSE...

  • Page 34: Cable Uc4 Interface Dt2 Main Extension

    10.8 ITEM C18: 44658-47 – CABLE UC4 INTERFACE DT2 MAIN EXTENSION...

  • Page 35: Cable Uc5 Battery Amp Fused - 5A

    10.9 ITEM C30: 43250-04 – CABLE UC5 BATTERY AMP FUSED - 5A...
  • Page 36 Canada NORAC Systems International Inc. Phone: (+1) 306 664 6711 Toll Free: 1 800 667 3921 Shipping Address: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. Phone: (+1) 952 224 4142 Toll Free: 1 866 306 6722...

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