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Norac UC4.5 Installation Manual

Spray height control system rogator ’64 and ’74 series and willmar eagle 8650 (jic) & ’84, ’94 & 1386 series (flat faced o-ring)
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Rogator '64 and '74 Series
and Willmar Eagle 8650 (JIC) &
'84, '94 & 1386 Series (Flat Faced O-Ring)
Installation Manual
RG2 & RG6

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Summary of Contents for Norac UC4.5

  • Page 1 Rogator ’64 and ’74 Series and Willmar Eagle 8650 (JIC) & ’84, ’94 & 1386 Series (Flat Faced O-Ring) Installation Manual RG2 & RG6...
  • Page 2 (JIC) &’84, ’94 & 1386 Series (Flat Faced O-Ring)) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...

  • Page 3: Table Of Contents

    Contents Introduction ........................ 1     General UC4.5 System Layout ................. 2     Kit Parts ........................3     Pre-Install Checklist ....................11     Ultrasonic Sensor Installation ................12     Roll Sensor Installation .................... 16    ...

  • Page 4: Introduction

    Introduction Congratulations on your purchase of the NORAC UC4.5 Spray Height Controller. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: General Uc4.5 System Layout

    General UC4.5 System Layout Figure 1 illustrates the general layout of the UC4.5 system components: Figure 1: General UC4.5 System Layout...

  • Page 6: Kit Parts

    Kit Parts Kit Overview Figure 2: RG2/RG6 System Parts...
  • Page 7 Hydraulic Plumbing Figure 3: RG2/RG6 Hydraulic Plumbing...
  • Page 8 UC5 NETWORK 6 PIN PLUG 44963D VALVE BLOCK ASSEMBLY 2 STATION CC/LS PROP DT 4 BOLT Optional Main Lift Kit An optional main lift sensor kit is available for purchase from NORAC. Part Number Name 4570BC UC4.5 MAIN LIFT OPTION - 44743...
  • Page 9 NOTE: Not all fittings are used for this installation. Do not use high speed power tools/drills when installing hardware. The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation.
  • Page 10 Hydraulic Fitting Kit Details (P/N: 44865-25) Picture Item Part Number Name Quantity 103839 TEE ADAPTER - 6FJXR 6MJT 104632 TEE ADAPTER - 8FJXR 8MJT 104517 MALE TO FEMALE ADAPTER - 12FJ 6MJ 44934 MALE TO FEMALE ADAPTER - 12MJP MACHINED PORT 103312 MALE ADAPTER - 6MB 6MJ 104369...
  • Page 11 3.7 Hydraulic Parts - Flat Faced O-Ring Fittings (RG6) Item Part Number Name Quantity 44863-48 HOSE ASSEMBLY 122R2-06 40 IN L 6FORX90 6FORX 44863-46 HOSE ASSEMBLY 122R2-06 40 IN L 6FORX90 8FORX 44863-25 HOSE ASSEMBLY 122R2-06 136 IN L 6FORX 6FORX 44863-47 HOSE ASSEMBLY 122R2-06 175 IN L 6FORX 6FORX 44865-54...
  • Page 12 Hydraulic Fitting Kit Details (P/N: 44865-54) Item Part Number Name Quantity Picture 104586 TEE ADAPTER - 6FORXR 6MORT 104885 TEE ADAPTER - 8FORXR 8MORT 105327 MALE TO FEMALE ADAPTER - 12FORX 6MOR 106136 PLUG - 12MORP 44917 MALE ADAPTER - 6MB 6MOR 104369 PLUG - 6MBP 44928...
  • Page 13 Alternate Cabling Some sprayers may require different cabling depending on the connectors used near the valve block. Please refer to Table 1 and Table 3 for ordering alternate cabling from NORAC. Table 1: Alternate Interface Cabling Available from NORAC Item...

  • Page 14: Pre-Install Checklist

    Pre-Install Checklist The pre-install checklist is necessary to check the existing sprayer functionality before the installation. 1. Unfold the sprayer over a flat, unobstructed area (i.e. no power lines…etc.). 2. Ensure all boom-fold operations are functional (place a check mark in boxes below). 3.

  • Page 15: Ultrasonic Sensor Installation

    Ultrasonic Sensor Installation Bracket Assembly Assemble the breakaway sensor bracket as illustrated in Figure 5, following the instructions below. Figure 5: Breakaway Bracket Assembly 1. Compress the spring and insert it together with the collar into the base. 2. Slide the tube through the assembled part. 3.
  • Page 16 Ultrasonic Sensor Serial Number Arrangement When installing the sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each sensor has a serial number stamped on the sensor housing. Apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation.
  • Page 17 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement error. These rules should be followed for both the wing sensors and the main lift (middle) sensor. 1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground (A). 2.
  • Page 18 If the sensor is mounted to this portion of the boom, the system will force the boom downwards towards the ground as the boom folds backwards. 4. Mount the NORAC ultrasonic sensor into the sensor bracket and run the sensor cable through the sensor tube.

  • Page 19: Roll Sensor Installation

    Roll Sensor Installation Bracket Assembly 1. Securely mount the roll sensors to the included roll sensor brackets using the #6 machine screws. Tighten screws to 10 in-lbs (1.1 Nm). 2. The orientation of the mounted roll sensor to the roll sensor bracket will depend on the bracket mounting.
  • Page 20 Roll Sensor Mounting Guidelines 1. When mounting the roll sensors, mount the roll sensor without the temperature probe on the boom frame and the roll sensor with the temperature probe on the chassis (non- pivoting portion of the sprayer). 2. Both roll sensor cables should be pointing towards the right hand wing of the sprayer. 3.
  • Page 21 Temperature Probe Once the block is mounted, fasten the temperature probe from E03 to the NORAC valve block using the included 3/8x1/2” bolt as illustrated in Figure 12. Figure 12: NORAC Valve Block with Temperature Probe Installed...

  • Page 22: Electrical Installation

    A good spot to mount the UC4.5 control panel is on the right hand side of the cab to the Roll Over Protection Bar. Four pilot holes for the screws provided need to be drilled to facilitate the control panel mounting.
  • Page 23 5. In the electrical panel towards the front of the sprayer, wire the white wire on C30 to +12V and the black wire to Ground. Refer to Figure 14 for recommended +12V and Ground connections inside of the electrical panel. Connect Ground Wire Here Connect +12V...
  • Page 24 For each connector, the function (e.g. “LEFT UP”, etc.) is labeled on the branch wire of C12. Alternate cabling is available from NORAC if the connectors on C12 do not match the valve block. Refer to Table 1 on page 10.
  • Page 25 12. Connect the valve interface cable (C03) to connector S6 on the valve extension cable (C11). 13. Connect the 2-pin connectors on the valve interface cable to the NORAC valve block, as shown in Figure 18. 14. The connectors on the valve cable (C03) are marked RIGHT UP, LEFT UP, RIGHT DOWN and LEFT DOWN.
  • Page 26 15. Fasten the 8-way coupler to the boom with cable ties. Connect P6 on C11 to the 8-way coupler using cable C08 and a 2-way coupler (E12). 16. Connect roll sensor E03 (with temperature probe) to the 8-way coupler. 17. Connect roll sensor E04 (without temperature probe) to the 8-way coupler using cable C08 and a 2-way coupler (E12).

  • Page 27: Hydraulic Installation

    Component failure due to oil contamination is not covered under the NORAC UC4.5 system warranty. It is recommended that a qualified technician perform the hydraulic installation. Valve Assembly for RG2 (JIC Fittings) 1.
  • Page 28 Figure 19: NORAC Valve Block Details Valve Block Mounting Ensure that no hydraulic components will interfere with any sprayer parts or be pulled tight at any time. 1. A suitable mounting location for the valve block is illustrated in Figure 20.
  • Page 29 5. Connect hose H04 to the tee and route to the NORAC valve block. Figure 21: Sprayer Pressure and Tank Plumbing 6. Connect hose H04 to the pressure port and hose H05 to the tank port on the NORAC valve block.
  • Page 30 5. Connect hose H04 to the tee and route to the NORAC valve block. Figure 22: Sprayer Pressure and Tank Plumbing 6. Connect hose H04 to the pressure port and hose H05 to the tank port on the NORAC valve block.

  • Page 31: Software Setup

    2. If any functions do not work, review the hydraulic and electrical portions of this manual to check for proper installation. 3. Turn on the power for the UC4.5 Control Panel using the switch on the side of its chassis. 4. The procedure for the installation of the UC4.5 Spray Height Control system is now complete.

  • Page 32: 10 Cable Drawings

    10 Cable Drawings 10.1 ITEM C03: 44656D – CABLE VALVE VARIABLE RATE DT...
  • Page 33 10.2 ITEM C05: 43210-20 - CABLE UC5 NETWORK 18 AWG - 20M 10.3 ITEM C08: 43220-03 - CABLE UC5 NETWORK 14 AWG - 3M...
  • Page 34 10.4 ITEM C10: 44650-50 - CABLE UC4.5 POWER GENERIC SELF- PROPELLED...
  • Page 35 10.5 ITEM C11: 44651-50 - CABLE UC4.5 EXTENSION VALVE GENERIC...
  • Page 36 10.6 ITEM C12: 44658-24 – CABLE UC4 INTERFACE DT06-2X GND2...
  • Page 37 10.7 ITEM C30: 43250-04 – CABLE UC5 BATTERY AMP FUSED...
  • Page 38 TOPCON Agriculture Canada 3702 Kinnear Place Saskatoon, SK S7P 0A6 TOPCON Agriculture Americas W5527 Hwy 106 Fort Atkinson, WI 53538 TOPCON Precision Agriculture Europe Avenida de la industria, 35, Tres Cantos, España Spain Support Phone: 888 979 9509 E-mail: tasupportn@topcon.com Web: www.norac.ca...

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