Haulotte STAR 6 Operator's Manual
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Haulotte STAR 6 Operator's Manual

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Operator's manual
For online reference and to download the manuals for your
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Operator's manual
STAR 6 - STAR 13
24203 0
X
USA
4001197800
E 11. 22
USA / GB

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Summary of Contents for Haulotte STAR 6

  • Page 1 Operator's manual For online reference and to download the manuals for your machines HAULOTTE®, go to : https://www.e-technical-information.com or, scan the QR Code below : Operator's manual STAR 6 - STAR 13 24203 0 4001197800 E 11. 22 USA / GB...
  • Page 2 STAR 6 - STAR 13 4001197800 E 11. 22 USA / GB...

  • Page 3: Table Of Contents

    Layout ..........3.4.2 - HAULOTTE Activ'Screen ......3.4.2.1 - LCD screen .
  • Page 4 Operator's manual PRE-OPERATION INSPECTION 1 - Recommendations ..... . 2 - Working area assessment ....3 - Inspection and Functional test .
  • Page 5 5.1 - Transport configuration......... 5.2 - Machine stowage for transport - STAR 6 - STAR 13 - STAR 8S - STAR 20 .
  • Page 6 Operator's manual MAINTENANCE 1 - General ......2 - Maintenance Schedule ....3 - Inspection program .
  • Page 7 The user manual does not replace the necessary training that is required for all of this machine's operators. HAULOTTE® has compiled this manual to assist in safe and efficient operation of the products covered in the manual. The manual must be available to all operators and must be kept in a legible condition. Additional copies can be ordered from HAULOTTE Services®.

  • Page 8: User Responsibility

    • To establish a preventive maintenance program in accordance with the manufacturer's recommendations, taking into account the environment and severity of use of the machine. • To perform periodic inspections in accordance with HAULOTTE® recommendations and local regulations. All malfunctions and problems identified during the inspection shall be corrected before the aerial work platform is returned to service.

  • Page 9: Operator's Responsibility

    • Read and understand the contents of this manual and familiarize himself/herself with the decals affixed on the machine. • To inspect the machine before use according to HAULOTTE®'s recommendations.. • Inform the owner (or hirer) if the manual or any decals are missing or are not legible.

  • Page 10: Safety

    STAR 6 - STAR 13 - Foreword 2 - Safety 2.1 - AFETY INSTRUCTIONS 2.1.1 - Incorrect use • Do not use the machine outside of the conditions specified in this manual. • Do not use the machine as a crane, material lift or elevator.
  • Page 11 STAR 6 - STAR 13 - Foreword To enter or exit from the platform : • The machine must completely stowed (Access configuration). • Face the machine to access the opening to the platform. • Keep 3 points of contact (both hands and a foot) on the steps and the guardrail.

  • Page 12: Overturning / Tip-Over Hazards

    STAR 6 - STAR 13 - Foreword 2.1.3 - Overturning / Tip-over Hazards Before positioning and operating the machine : • Ensure that the surface is capable of supporting the machine weight including the rated capacity. Check the load bearing capacity of the supporting ground.
  • Page 13 STAR 6 - STAR 13 - Foreword Using the machine on a slope Do not drive the machine on slopes with gradients exceeding the authorised transversal and lateral limits for the machine. Section B 4.1 - Technical specifications. While machine is on a slope, take extra precautions : •...

  • Page 14: Risk Of Electric Shock (Electrocution)

    STAR 6 - STAR 13 - Foreword 2.1.4 - Risk of electric shock (electrocution) Risk of death or serious injuries. The machine is not electrically insulated and does not provide protection from contact or proximity to electrically charged conductors. Always position all parts of the aerial work platform, the occupants, accessories and tools at a reasonable distance from power lines to ensure that no part of the work platform accidentally comes into contact with a power line.

  • Page 15: Explosion / Fire Hazards

    STAR 6 - STAR 13 - Foreword 2.1.5 - Explosion / Fire Hazards Always wear protective clothing and eye wear when working with batteries and power sources/systems. N.B.-:-A CID IS NEUTRALIZED WITH SODIUM BICARBONATE AND WATER Do not work on or operate a machine in an explosive or flammable atmosphere / environment.

  • Page 16: Risk Of Involuntary Movements

    STAR 6 - STAR 13 - Foreword • Be aware of driving direction. • Check the driving direction with the help of the red or white arrows on the chassis and the platform control box. • Also note that when changing the driving direction (Forward <> Reverse) the joysticks or switches must return to the neutral position before reversing the drive direction and for movement to occur.

  • Page 17: Safety Inquiries

    Each inquiry or request should include all relevant information; including contact name, telephone number, mailing address, email address, plus the machine model and serial number. The HAULOTTE® Product Safety department will evaluate each request/inquiry and will provide a written response.

  • Page 18: Compliance

    5.1 - RODUCT MODIFICATION It is strictly forbidden to modify a HAULOTTE® product. Any modification may violate Haulotte design parameters, local regulations and industry standards. Any requests for modification must be formulated in writing (form) and be approved by the manufacturer.

  • Page 19: Change Of Ownership Notification

    It is important and necessary to keep HAULOTTE Services® updated with current ownership of the machine. This way, HAULOTTE® will be able to provide the necessary support for the product. If you have sold or transferred this machine(s); it is your responsibility to notify HAULOTTE Services®.

  • Page 20: Declaration Of Conformity

    STAR 6 - STAR 13 - Foreword 5.4 - ECLARATION OF CONFORMITY The CE declarations of conformity only apply to machines that have been approved and commissioned within the European Community (EC). D e c l a r a t i o n...
  • Page 21 STAR 6 - STAR 13 - Foreword UKCA Declarations of Conformity only apply to machines that are certified for England, Wales and Scotland. D e c l a r a t i o n c o n f o r m i t y...
  • Page 22 STAR 6 - STAR 13 - Foreword Notes 4001197800 E 11. 22 USA / GB...

  • Page 23: Familiarization

    STAR 6 - STAR 13 - Familiarization Familiarization 1 - General safety 1.1 - NTENDED USE Do not operate the product in the following situations : • On soft, unstable or cluttered ground. • With wind blowing faster than the permissible limit : •...

  • Page 24: Decal Content

    Familiarize yourself with the decals and the hazard severity levels. The labels must be kept in good condition, otherwise they must be replaced. Familiarize yourself with the decals and their respective color codes. Additional decals can be ordered from HAULOTTE Services®. CE, UKCA and AS standards DANGER...

  • Page 25: Symbols And Colors

    STAR 6 - STAR 13 - Familiarization 1.3 - YMBOLS AND COLORS Symbols and colors are used to alert the operator of safety precautions and/or to highlight important safety information. The following safety symbols are used throughout this manual to indicate specific hazards and the hazard severity level when operating or maintaining the Aerial Work Platform.

  • Page 26: Level Of Severity

    STAR 6 - STAR 13 - Familiarization 1.4 - EVEL OF SEVERITY Color Title Description Danger : Indicates a hazardous situation which if not avoided, WILL result in death or serious injury. Warning : Indicates a hazardous situation which if not avoided, COULD result in death or serious injury.

  • Page 27: Symbols Legend And Definitions

    STAR 6 - STAR 13 - Familiarization 1.5 - YMBOLS LEGEND AND DEFINITIONS Symbols are used throughout this manual to depict hazards, avoidance measures and indicate when information is required. Refer to the following table to familiarize yourself with these symbols.

  • Page 28: Models Description

    STAR 6 - STAR 13 - Familiarization 2 - Models description Regulations Models UKCA ANSI STAR 6 STAR 13 L e g e n d Available Not available 4001197800 E 11. 22 USA / GB...
  • Page 29 STAR 6 - STAR 13 - Familiarization Notes 4001197800 E 11. 22 USA / GB...

  • Page 30: Primary Machine Components

    STAR 6 - STAR 13 - Familiarization 3 - Primary machine components 3.1 - AYOUT S T A R S T A R 4001197800 E 11. 22 USA / GB...
  • Page 31 STAR 6 - STAR 13 - Familiarization Marking Description Marking Description Chassis Pothole protection Platform Tilt sensor Platform control box Guardrail Tie-down (and/or forklift loading) Platform access step Ground control box + Universal plug Battery bay (block) Counterweight C136 Front steer wheels...
  • Page 32 STAR 6 - STAR 13 - Familiarization S T A R S T A R w i t h p l a t f o r m e x t e n s i o n 4001197800 E 11. 22...
  • Page 33 STAR 6 - STAR 13 - Familiarization Marking Description Marking Description Chassis Tilt sensor Platform Extension deck Platform control box Guardrail Tie-down (and/or forklift loading) Platform access step Ground control box + Universal plug Unlock pedal extension deck Counterweight Battery bay (block)

  • Page 34: Maintenance Support

    STAR 6 - STAR 13 - Familiarization 3.2 - AINTENANCE SUPPORT The maintenance stand must be in place before any maintenance operation is begun. Placing the machine in maintenance configuration : • Raise the telescoping mast upto 1,20 m (3 ft 11in).

  • Page 35: Extension Deck (If Fitted)

    STAR 6 - STAR 13 - Familiarization 3.3 - XTENSION DECK F FITTED N.B.-:-D O NOT LOAD THE EXTENSION DECK FOR EASE OF MANOEUVRING Ensure that gate or sliding bar is in it’s proper closed position. Perform these operations on flat, horizontal ground.

  • Page 36: Ground Control Box

    STAR 6 - STAR 13 - Familiarization 3.4 - ROUND CONTROL BOX 3.4.1 - Layout G e n e r a l v i e w C o n t r o l s a n d i n d i c a t o r s...

  • Page 37: Haulotte Activ'screen

    STAR 6 - STAR 13 - Familiarization 3.4.2 - HAULOTTE Activ'Screen Upon starting and during operation of the machine, the LCD screen "Activ'Screen" located on the ground control box displays in real time the machine operating status. H A U L O T T E...

  • Page 38: Lcd Screen

    STAR 6 - STAR 13 - Familiarization 3.4.2.1 - LCD screen At startup : At startup with the ground or platform controls selected; system initiates a self check : • Bar gets filled up. • Home screen comes on with status icon of the machine - okay to proceed functioning the controls.
  • Page 39 STAR 6 - STAR 13 - Familiarization • Pressing either one of the buttons , the following screen shot will be displayed : Symbol Description Software part number Software version + Screen software version + Screen version Screen identification + Screen software version Machine serial number displayed •...
  • Page 40 STAR 6 - STAR 13 - Familiarization Alarm status : Alarm status displayed as applicable - samples shown below Tilt : Overload : Low battery : Recharge the batteries : Fully recharge the batteries. 4001197800 E 11. 22 USA / GB...
  • Page 41 STAR 6 - STAR 13 - Familiarization Low battery water level : Low water tank level : Present fault : 4001197800 E 11. 22 USA / GB...

  • Page 42: Platform Control Box

    STAR 6 - STAR 13 - Familiarization 3.5 - LATFORM CONTROL BOX 3.5.1 - Layout G e n e r a l v i e w S T A R S T A R 100% 4000311500c C o n t r o l s a n d i n d i c a t o r s...
  • Page 43 STAR 6 - STAR 13 - Familiarization Marking Name Description Function On : Driving function activated HL100 Driving selection indicator Off : Driving movement is not selected Move to the left : Mast lifting / descent SA908 2-position selector Move to the right : Drive and steer movements...

  • Page 44: Performance Specifications

    4.1 - ECHNICAL CHARACTERISTICS Use the table to select the right Haulotte machine for the job. Do not replace parts that are essential to the stability of the machine, such as batteries or tyres, with parts that have a different weight or different specifications. The stability of the machine could be affected.
  • Page 45 STAR 6 - STAR 13 - Familiarization Machine STAR 6 with platform extension STAR 13 with platform extension Characteristics - Dimensions Imp. Imp. Maximum working height 5,80 m 19 ft 0 in 5,80 m 19 ft 0 in Maximum platform height...

  • Page 46: Working Area / Range Of Motion

    STAR 6 - STAR 13 - Familiarization 4.2 - ORKING AREA ANGE OF MOTION S T A R S T A R ft in -6ft 6in -3ft 3in 3ft 3in 6ft 6in 19ft 8in 16ft 5in 13ft 10in 9ft 10in...
  • Page 47 STAR 6 - STAR 13 - Familiarization S T A R S T A R w i t h p l a t f o r m e x t e n s i o n ft in -3ft 3in...
  • Page 48 STAR 6 - STAR 13 - Familiarization Notes 4001197800 E 11. 22 USA / GB...

  • Page 49: Decals And Markings Locations

    STAR 6 - STAR 13 - Familiarization 5 - Decals and markings locations C E , U K C A , a n d E A C s t a n d a r d s 4 0 0 0 3 8 9 5 3 0...
  • Page 50 STAR 6 - STAR 13 - Familiarization C E , U K C A , a n d E A C s t a n d a r d s 4 0 0 0 3 8 9 5 3 0...
  • Page 51 Marking Description Quantity STAR 6 Height of the floor and load 4001176600 For STAR 6 with extension only : Height of the floor and load 4001176610 Height of the floor and load For Japan only : 4001176620 2 - 68...
  • Page 52 STAR 6 - STAR 13 - Familiarization Marking Description Quantity STAR 6 Battery isolation switch 4001052290 Information - AC MAINTENANCE-FREE MOTORS - 4001053450 Bright machine Information - AC MAINTENANCE-FREE MOTORS - 4001053500 Dark machine Information - ACTIV’ ENERGY MANAGEMENT -...
  • Page 53 STAR 6 - STAR 13 - Familiarization A N S I a n d C S A s t a n d a r d s 4 0 0 0 4 2 4 6 9 0 S T A R...
  • Page 54 STAR 6 - STAR 13 - Familiarization A N S I a n d C S A s t a n d a r d s 4 0 0 0 4 2 4 6 9 0 S T A R...
  • Page 55 STAR 6 - STAR 13 - Familiarization A N S I a n d C S A s t a n d a r d s 4 0 0 0 4 2 4 6 9 0 S T A R...
  • Page 56 STAR 6 - STAR 13 - Familiarization A N S I a n d C S A s t a n d a r d s Marking Description Quantity STAR 13 Height of the floor and load - Single load machine...
  • Page 57 STAR 6 - STAR 13 - Familiarization Marking Description Quantity STAR 13 Safety prop 4000467300 In english : 4000024780 Risk of crushed feet In french : 4000067700 In spanish : 4000086480 In english : 4000025030 Hand crushing hazard - Battery...
  • Page 58 STAR 6 - STAR 13 - Familiarization Notes 4001197800 E 11. 22 USA / GB...

  • Page 59: Pre-Operation Inspection

    STAR 6 - STAR 13 - Pre-operation inspection Pre-operation inspection 1 - Recommendations The owner, the site manager, the supervisor and the operator are all responsible to ensure the machine is fit for the work it is to perform; i.e. that the machine is suitable to carry out the work in complete safety and in compliance with this Operator's Manual.

  • Page 60: Inspection And Functional Test

    STAR 6 - STAR 13 - Pre-operation inspection 3 - Inspection and Functional test 3.1 - AILY INSPECTION Each day before the beginning of a new work session and with each change of operator, the machine must be subjected to a visual inspection and a complete functional test.
  • Page 61 STAR 6 - STAR 13 - Pre-operation inspection T e l e s c o p i c m a s t s Page or associated Comments procedure Chassis assembly : Wheel, reducer, steering, wheel pivot Check state of tires/tyres and inflations...
  • Page 62 STAR 6 - STAR 13 - Pre-operation inspection T e l e s c o p i c m a s t s Page or associated Comments procedure General Check for the presence, cleanliness and readability of the manufacturer's plates, security labels, user manual and...

  • Page 63: Safety Functional Checks

    STAR 6 - STAR 13 - Pre-operation inspection 4 - Safety functional checks To protect the user and the machine, safety systems prevent the movement of the machine beyond its operating limits. These safety systems when activated immobilize the machine and prevent further movement.

  • Page 64: Activation Of Controls

    STAR 6 - STAR 13 - Pre-operation inspection 4.2 - CTIVATION OF CONTROLS The enable switch must be active to allow any movement. The "Enable Switch" system depends on the machine configuration and will consist of one of the following : •...

  • Page 65: Slope Warning Device

    STAR 6 - STAR 13 - Pre-operation inspection 4.5 - LOPE WARNING DEVICE From each control box, a buzzer alerts the operator that the machine is not folded/stowed and is positioned on a slope exceeding the slope allowed. N.B.-:-T HE SLOPE SENSOR IS ONLY ACTIVE WHEN THE PLATFORM IS NOT IN THE STOWED POSITION...

  • Page 66: Machine Braking

    STAR 6 - STAR 13 - Pre-operation inspection 4.9 - ACHINE BRAKING When electric power is cut off, the machine stops automatically. Performance levels may be reduced in the following situations : • Descending a bumpy ramp. • Worn tires/tyres.

  • Page 67: Operation Instructions

    STAR 6 - STAR 13 - Operation instructions Operation instructions 1 - Operation 1.1 - NTRODUCTION Aerial Work platforms are equipped with two control boxes which allow operators to safely use the machine. An auxiliary device is available on the chassis to assist with the emergency rescue of people.

  • Page 68: Operation From The Ground Control Box

    STAR 6 - STAR 13 - Operation instructions 1.2 - PERATION FROM THE GROUND CONTROL BOX • Turning "ON" and "OFF" of the machine is performed with selector key switch (92). • Activation of a desired control box is achieved by turning the control box energizing selector switch ( 92 ) to the desired position.

  • Page 69: Operation From The Platform Control Box

    STAR 6 - STAR 13 - Operation instructions 1.3 - PERATION FROM THE PLATFORM CONTROL BOX • The platform control box can only be used if : • The E-stop buttons on both ground and platform control boxes are not pressed in.

  • Page 70: Ground Control Box

    STAR 6 - STAR 13 - Operation instructions 2 - Ground control box 2.1 - O START AND STOP THE MACHINE • Pull the E-Stop button at the ground control box. • Turn the control box activation selector key ( 92 ) downwards to activate the ground control box.

  • Page 71: Platform Control Box

    STAR 6 - STAR 13 - Operation instructions 3 - Platform control box 3.1 - O START AND STOP THE MACHINE To start the machine : At the ground control box : • The E-stop button on the ground control box must be in ON position (pulled out / activated).

  • Page 72: Movement Control

    STAR 6 - STAR 13 - Operation instructions 3.3 - OVEMENT CONTROL To operate Mast Extension / Retraction function, move 2 position selector switch ( 112 ) to the left. Mast extension / retraction indicator ( 110 ) lights up when activated. Simultaneously operate joystick ( 108 ) with joystick trigger (Enable switch ( 123 )) pressed in and maintained for desired extension/retraction.

  • Page 73: Rescue And Emergency Procedures

    STAR 6 - STAR 13 - Operation instructions 4 - Rescue and emergency procedures In case of power loss or if an operating problem prevents the platform occupant from descending, a competent operator can perform the emergency procedures from the ground level.

  • Page 74: Transportation

    • The covers must be locked. The manual extension (if fitted) must be retracted and locked during transport or towing. 5.2 - - STAR 6 - STAR 13 - STAR 8S - STAR 20 ACHINE STOWAGE FOR TRANSPORT S T A R...

  • Page 75: Unloading

    STAR 6 - STAR 13 - Operation instructions 5.3 - NLOADING Before unloading, check that the machine is in good condition. • Remove the tie downs. • Switch the machine on. • Pull out the E-stop button if it was pressed in.

  • Page 76: Electric Brake Release

    STAR 6 - STAR 13 - Operation instructions 5.4.1 - Electric brake release To tow a broken-down machine, the brakes can be released using the electric system. Perform these operations on flat, horizontal ground. Failing that, block the wheels to immobilize the machine.

  • Page 77: Storage

    STAR 6 - STAR 13 - Operation instructions 5.5 - TORAGE The machine can be stored in a designated area when not in use. If it is stored for more than 3 months without being used, an inspection must be carried out before it is put back into service.

  • Page 78: Loading By Ramp

    STAR 6 - STAR 13 - Operation instructions 5.6 - OADING BY RAMP To avoid any risk of sliding during loading, ensure that : • The loading ramp can bear the load. • The loading ramp is correctly attached. • The loading ramp has sufficient grip.

  • Page 79: Lifting Operation

    STAR 6 - STAR 13 - Operation instructions 5.8 - IFTING OPERATION 5.8.1 - Lifting with spreaders Before any lifting operation, it is necessary to take into account the following points : ONLY trained and authorized personnel should attempt to lift the machine.

  • Page 80: Preliminary Procedures

    STAR 6 - STAR 13 - Operation instructions 5.8.1.3 - Preliminary procedures • Inspect the surrounding area and position the machine at a safe distance from electrically charged conductors to ensure that no part of the machine is within an unsafe area. Always stay clear of overhead obstructions.
  • Page 81 STAR 6 - STAR 13 - Operation instructions S l i n g s a n d s h a c k l e s i n s t a l l a t i o n F r o n t...

  • Page 82: Lifting Without Spreader

    STAR 6 - STAR 13 - Operation instructions 5.8.2 - Lifting without spreader Before any lifting operation, it is necessary to take into account the following points : ONLY trained and authorized personnel should attempt to lift the machine. Do not operate machine unless you have : •...

  • Page 83: Procedure For The Use Of Slings - Without Spreader

    STAR 6 - STAR 13 - Operation instructions 5.8.2.4 - Procedure for the use of slings - without spreader The machine must be completely stowed (Extension retracted). Designated lifting points are marked/labeled with the following symbol Attach 4 shackles 3 T with the straps 3 m (9 ft 10 in) 3 T to the four lifting points on the chassis.

  • Page 84: Loading And Unloading With Forklift

    STAR 6 - STAR 13 - Operation instructions 5.9 - OADING AND UNLOADING WITH FORKLIFT • Completely lower the mast. • Ensure that the potholes are retracted. The machine must be in the fully stowed transport position. • Ensure that the machine controls are in the OFF position.

  • Page 85: Cold Weather Recommendations

    STAR 6 - STAR 13 - Operation instructions 6 - Cold Weather Recommendations In extreme cold conditions, machines should be equipped with optional cold start kits. N.B.-:-I NITIAL STARTING SHOULD ALWAYS BE PERFORMED FROM THE GROUND CONTROL BOX 6.1 - NVIRONMENTAL CONDITIONS 6.1.1 - Hydraulic oil...

  • Page 86: Battery Care And Maintenance

    STAR 6 - STAR 13 - Operation instructions 7 - Battery care and maintenance 7.1 - ATTERY RECHARGE 7.1.1 - On-board charger The on-board charger is used to charge the semi-drive batteries. The charger's power is 750W-1000W and the maximum intensity is 10A for 220V - 240V and 110V networks.
  • Page 87 STAR 6 - STAR 13 - Operation instructions L o c a t i o n s Marking Description On-board charger Battery charger mains cable Never replace the charging cable without written permission from HAULOTTE®. 4001197800 E 11. 22 USA / GB...

  • Page 88: Battery Charging

    STAR 6 - STAR 13 - Operation instructions 7.1.2 - Battery charging • Do not use an external charger or jump the batteries. • Ensure the mains supply is compatible : • Do not use a cable reel with the cable wound up.
  • Page 89 STAR 6 - STAR 13 - Operation instructions The third segment flashes Charge from 40 % to 60 % The fourth segment flashes Charge from 60 % to 80 % The fifth segment flashes Charge from 80 % to 100 %...

  • Page 90: Battery Care And Maintenance

    STAR 6 - STAR 13 - Operation instructions 7.2 - ATTERY CARE AND MAINTENANCE 7.2.1 - Filling batteries The procedure described below only applies to open lead acide batteries. 6 V open lead-acid battery blocks are composed of 3 2 V single cells connected together in series. The cells are immersed in an electrolyte composed of 1/3 sulfuric acid and 2/3 deionized water.

  • Page 91: Procedure To Fill The Batteries Manually - Option

    STAR 6 - STAR 13 - Operation instructions 7.2.1.1 - Procedure to fill the batteries manually – Option S i n g l e - P o i n t W a t e r i n g S y s t e m...
  • Page 92 STAR 6 - STAR 13 - Operation instructions Procedure : Launch a full charge of the battery and check the charge indicator. Disconnect the batteries charger and put back the plug in its housing. Levelling of the elements should always be done after charging the batteries. Watering a battery before charge (or with a low charge level) can lead to boil-over, resulting in potential bodily injury and potential damage to the watering system and the battery.

  • Page 93: Procedure To Fill The Batteries Automatically - Option

    STAR 6 - STAR 13 - Operation instructions 7.2.1.2 - Procedure to fill the batteries automatically – Option Open the swing out trays on both sides. Open the cap. Fill the can with demineralized water. Correctly close the plug and battery compartment.

  • Page 94: Desulfation Charge

    STAR 6 - STAR 13 - Operation instructions 7.2.2 - Desulfation charge Normal battery use leads to sulfatation of the lead plates during discharge (Formation of lead sulfate). Recharging the battery dissolves the lead sulfate. The plates are desulfated. Moreover, sulfatation also appears if the battery self-discharges during storage in a low state- of-charge (<...

  • Page 95: Optimise Battery Life

    STAR 6 - STAR 13 - Operation instructions 7.3 - PTIMISE BATTERY LIFE To optimize battery performance and life-time, you are advised to follow the recommendations below : • Carry out regular battery maintenance as described. • Do no store the machine discharged (Duration greater than 72 hours).
  • Page 96 STAR 6 - STAR 13 - Operation instructions Notes 4001197800 E 11. 22 USA / GB...

  • Page 97: General Specifications

    STAR 6 - STAR 13 - General Specifications General Specifications Notes 4001197800 E 11. 22 USA / GB...

  • Page 98: Machine Dimensions

    STAR 6 - STAR 13 - General Specifications 1 - Machine dimensions S t o w e d T r a n s p o r t p o s i t i o n C o n f i g u r a t i o n...
  • Page 99 STAR 6 - STAR 13 - General Specifications C E , U K C A , A S a n d E A C s t a n d a r d s Machine STAR 6 Marking Specifications - Dimensions Imp.

  • Page 100: Major Component Masses

    STAR 6 - STAR 13 - General Specifications 2 - Major component masses N.B.-:-M ASSES MEASURED WITH EMPTY TANKS Component STAR 6 STAR 13 Frame assembly mass 328 kg 723 lbs Counterweight mass 118 kg 260 lbs Battery mass 74 kg...

  • Page 101: Acoustics And Vibrations

    STAR 6 - STAR 13 - General Specifications 3 - Acoustics and vibrations The acoustics and vibrations specifications are based upon the following conditions : • The airborne noise emissions at workstation are determined per European Directive 2006/42/CE. • The guaranteed sound power level LWA (displayed on the product) is determined per European Directive 2000/14/CE.

  • Page 102: Wheel/Tire Assembly

    - Replace as necessary. Tires and rims are critical components for the stability of the machine. For safety reasons : • Use only HAULOTTE® spare parts according to the technical characteristics of the machine. Refer to the spare parts catalog.

  • Page 103: Procedure Of Replacement

    STAR 6 - STAR 13 - General Specifications 4.2.1 - Procedure of replacement • Slightly lift the machine using a forklift. • Place a wooden spacer under the frame to support the machine after lifting off the ground. • Remove the pin ( 1 ), the wheel nut ( 2 ) and the flat washer(3).
  • Page 104 STAR 6 - STAR 13 - General Specifications R e a s s e m b l y t h e w h e e l Marking Description Wheel Washer Motor shaft 4001197800 E 11. 22 USA / GB...
  • Page 105 STAR 6 - STAR 13 - General Specifications • Use a new flat washer (2700500110). • Use a new nut (4000503700). Check that the shaft key is well positioned in the motor shaft. Mount the wheel on the motor shaft.
  • Page 106 STAR 6 - STAR 13 - General Specifications Notes 4001197800 E 11. 22 USA / GB...

  • Page 107: General

    HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or adjustments on the safety systems or elements of HAULOTTE® machines. They carry genuine HAULOTTE spare parts and tools as required, and also provide fully documented reports on all work completed.

  • Page 108: Maintenance Schedule

    STAR 6 - STAR 13 - Maintenance 2 - Maintenance Schedule This section provides the necessary information needed to place the machine in safe operation. In accordance with the regulations that are currently applicable, this machine is deisgned to have a 10 year life span in normal usage conditions.

  • Page 109: Inspection Program

    Local standards and regulations may require more frequent inspections. HAULOTTE® requires Reinforced and Major Inspections to be carried out on the product to extend its service life. Inspections must be carried out by a competent company or person.

  • Page 110: Periodic Inspection

    This evaluation must occur at a frequency of 5000 hours or every 5 years. This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE Services® technician or by a competent company or person.

  • Page 111: Repairs And Adjustments

    AND ALSO PROVIDES FULLY DOCUMENTED REPORTS ON ALL WORK COMPLETED HAULOTTE Services® will not take responsibility for any outcomes resulting from inferior services or repairs performed by other unauthorised personnel. HAULOTTE® reminds that NO modifications SHALL be carried out without the written permission of HAULOTTE®.
  • Page 112 STAR 6 - STAR 13 - Maintenance Notes 4001197800 E 11. 22 USA / GB...

  • Page 113: Other Information

    STAR 6 - STAR 13 - Other information Other information 1 - Conditions of warranty Our warranty conditions and extension contracts are now available on the websites of our sales network : www.haulotte.com 2 - Subsidiary contact information HAULOTTE FRANCE...

  • Page 114: California Warning

    STAR 6 - STAR 13 - Other information 2.1 - ALIFORNIA WARNING F o r t h e d e s t i n e d m a c h i n e s ( A N S I a n d...
  • Page 115 STAR 6 - STAR 13 - Other information F o r e l e c t r i c ( b a t t e r y o p e r a t e d ) m a c h i n e s...
  • Page 116 STAR 6 - STAR 13 - Other information Notes 4001197800 E 11. 22 USA / GB...

  • Page 117: Intervention Register

    STAR 6 - STAR 13 - Intervention register Intervention register 1 - Intervention register The intervention register keeps a record of maintenance and repair work carried out inside or outside the maintenance programme. N.B.-:-I HAULOTTE S ® N THE CASE OF A...
  • Page 118 STAR 6 - STAR 13 - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4001197800 E 11. 22 USA / GB...

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