Haulotte STAR 22J Vertical Mast Lift Manuals

Manuals and User Guides for Haulotte STAR 22J Vertical Mast Lift. We have 4 Haulotte STAR 22J Vertical Mast Lift manuals available for free PDF download: Maintenance Book, Operator's Manual

Haulotte STAR 22J Operator's Manual (114 pages)

Brand: Haulotte | Category: Lifting Systems | Size: 15 MB

Table of Contents
3
User Responsibility
8
Owner's Responsibility
8
Employer's Responsibility
8
Trainer's Responsibility
8
Operator's Responsibility
9
Safety
10
Safety Instructions
10
Misuse Hazards
10
Falling Hazards
11
Overturning / Tip-Over Hazards
12
Electrocution Hazards
15
Explosion / Fire Hazards
16
Crushing / Collision Hazards
16
Uncontrolled Movement Hazards
18
Safety Inquiries
19
Incident Notification
19
Compliance
20
Product Information
20
Change of Ownership Notification
20
Owner Information Update Form
21
Product Specifications
22
Familiarization
23
General Safety
23
Intended Use
23
Decal Content
24
Symbols and Colors
25
Level of Severity
25
Symbols Legend and Definitions
26
Models Description
27
Primary Machine Components
28
Layout
28
Ground Control Box
30
Layout
30
Activ'screen
32
HAULOTTE Activ'screen
33
Platform Control Box
38
Layout
38
Performance Specifications
41
Technical Characteristics
41
Working Area / Range of Motion
43
Decals and Markings Locations
44
Pre-Operation Inspection
57
Recommendations
57
Working Area Assessment
58
Inspection and Functional Test
59
Daily Inspection
59
Safety Functional Checks
63
E-Stop Button Check
63
Activation of Controls
64
Fault Detector
64
Buzzers Test
64
Overload Sensing System (if Fitted)
64
Slope Warning Device
65
Travel Speed Limitation
65
Electronic Variable Speed Drive
65
Machine Braking
66
Pothole Protection System
66
On-Board Charger
66
Battery Charge Level
66
Operation Instructions
67
Operation
67
Introduction
67
Operation from a Control Box
67
Ground Control Box
68
To Start and Stop the Machine
68
Mast Movement Controls
68
Additional Controls
68
Platform Control Box
69
To Start and Stop the Machine
69
Drive and Steer Control
69
Mast Movement Controls
70
Additional Controls
70
Emergency Procedure
71
In Case of Power Loss
71
Mast Manual Lowering Procedure
71
Jib Manual Lowering Procedure
72
To Rescue Operator in Platform
73
Manual Emergency Lowering Procedure
75
Transportation
77
Putting in Transport Position
77
Machine Layout
77
Unloading
78
Towing
78
Electric Brake Release
79
Storage
80
Loading by Ramp
81
Unloading by Ramp
81
Lifting Operation
81
Loading and Unloading
81
Safety Precautions
82
Necessary Equipment
82
Preliminary Procedures
82
Procedure for the Use of Slings
83
Lifting Operation with Tie-Down Points on the Mast
83
Safety Precautions
84
Necessary Equipment
84
Preliminary Procedures
84
Procedure for the Use of Slings
85
Loading and Unloading with Forklift
86
Hydraulic Oil
87
Battery Care and Maintenance
88
Centralized Battery Refilling
88
Battery Charging
88
General Specifications
91
Machine Dimensions
92
Major Component Masses
94
Acoustics and Vibrations
94
Wheel/Tire Assembly
95
Technical Specifications
95
Inspection and Maintenance
95
Options
97
Activ' Shield Bar - SECONDARY GUARDING SYSTEM (if Fitted)
97
Description
97
Characteristics
98
Safety Precautions
99
Pre-Operation Inspection
100
Operation
100
Specific Decals
101
General
103
Maintenance Schedule
104
Inspection Program
105
General Program
105
Daily Inspection
106
Periodic Inspection
106
Reinforced Inspection
106
Major Inspection
107
Repairs and Adjustments
108
Other Information
109
Warranty Disclosure
109
After Sales Service
109
Manufacturer's Warranty
109
Warranty Acceptance
109
Warranty Period
109
Procedure Conditions
109
Conditions of Warranty
110
Subsidiary Contact Information
112
California Warning
113

Haulotte STAR 22J Maintenance Book (166 pages)

Aerial Work Platform

Brand: Haulotte | Category: Boom Lifts | Size: 16 MB

Table of Contents
3
Preface - Foreword
7
Symbols and Colors
8
- Safety
  11
General Safety Rules
11
- Maintenance Implementation
  11
- Uncontrolled Movement Hazard
  11
- Electrocution Hazards
  12
- Explosion / Fire Hazards
  13
Maintenance and Repair Training
14
- Owner's Responsability
  14
- Technician's Responsability
  14
- HAULOTTE Services
  14
- Training
  14
- Product Modification
  15
- After Sales Service
  15
- Product Information
  15
Manufacturer's Warranty
16
- Warranty Acceptance
  16
- Warranty Period
  16
- Conditions of Warranty
  16
- Warranty Conditions
  17
Primary Machine Components
20
- Layout
  20
- Ground Control Box
  22
- Layout
  22
- Activ'screen
  23
- Platform Control Box
  24
- Layout
  24
Device Layout
26
- Sensors and Actuators
  26
Consumables
27
Ingredient
28
- Hydraulic Oil
  28
Lubrication Diagram
29
- Greasing Points Localization
  30
Machine Specifications
31
- Movement Speed
  31
- Inspection and Maintenance Schedule
  33
Maintenance Schedule
33
Inspection Program
37
Daily Inspection
38
Periodic Inspection
42
Reinforced Inspection
44
Major Inspection
46
Structural Part Inspection
49
Pins and Bearing Inspection
53
Cylinder Inspection
57
Breaking Test Procedure
61
Torque Values
63
Slew Ring Inspection
67
Condition of the Cables Inspection - Criteria of Replacement
73
Hoses Inspection - Replacement
77
Electrical Wiring
79
Inspection of the Condition of the Chains - Criteria of Replacement
81
Tires (Tyres) and Pressures - Wheel Replacement
85
Lubrication - Jib Cylinder - Steering Cylinder - Lift Cylinder
89
Dismantling / Reassembling Wheels Reducer
93
Replacing the Wheel Pivot
99
Steering Cylinder Replacement
109
Hydraulic Oil - Level Replacement
113
Hydraulic Filter Cartridge Replacement
115
Battery (Ies)
117
Battery (Ies)
125
Return Cables
129
Specific Adjustment Procedure STAR 8 - STAR 20J - STAR 10 - STAR 26J
131
Tube Wedging Procedure
137
Inspection of the Slack Chain Sensors
139
Overriding Function Reset
145

Haulotte STAR 22J Operator's Manual (100 pages)

Telescopic Masts

Brand: Haulotte | Category: Lifting Systems | Size: 15 MB

Table of Contents
3
Operator's Manual

7
After Sales Service

7
Compliance

8
HAULOTTE Services® Contact Details

9
Safety Precautions

11
Recommendations

11
- Operator's Manual
  11
- Symbols Used
  11
- Label Colors
  12
Pre-Operation Instructions

13
- General Instructions
  13
- Specific Instructions
  14
Operation Instructions

15
- Prohibitions
  15
- Potential Risks
  16
- Risk of Command System Disturbance
  16
- Risk of Falling
  16
- Risk of Electrocution
  17
- Risk of Uncontrolled Movement and Overturning
  18
- Risk of Burns and Explosion
  20
- Risk of Crushing and Collision
  20
Intervenor's Responsibility

21
Owner's (or Hirer's) Responsibility

21
Employer's Responsibility

21
Trainer's Responsibility

21
Operator's Responsibility

21
Inspection and Maintenance

22
Machine Layout

23
Identification

23
Main Components

23
Safety Devices

27
Labels

29
- Classification Plan
  29
- Red Labels
  29
- Orange Labels
  31
- Yellow Labels
  32
- Other Labels
  33
- Green Labels
  35
- Identification
  36
Control Boxes

45
- Ground Control Box - Emergency Control Panel
  45
- Platform Control Box
  49
Operating Principle

55
Description

55
Safety Devices

55
- Activation of Controls
  55
- Drive Speed
  55
- Electronic Variable Speed Drive
  55
- Multi-Function Indicator : Battery Charge Status Calculator-Indicator Hour
  56
- Load Limiting in the Platform (if Fitted)
  56
- Chassis Tilt
  57
- Machine Braking
  57
- Wheel Motor Brake Release
  57
- Anti-Pothole Safety System
  57
- On-Board Charger
  58
- Order Picker Specific
  58
Driving

59
Recommendations

59
Checks and Inspection before Use

59
- Visual Inspections
  59
- General Mechanical Functions
  59
- Environment
  61
- Functional Tests
  62
- Safety Features
  62
- Ground Control Box Controls (Emergency Station)
  62
- Platform Control Box Controls (Driving Station)
  63
- Periodical Checks
  63
- Repairs and Adjustments
  64
- Inspection / Testing Requirements
  64
Operation

65
- Test Procedure
  65
- Emergency Stop Button Operation
  65
- Tilt Sensor Switch Operation
  66
- Visual and Sound Alarms
  67
- Weighing System
  67
- Operation from Ground Position
  67
- Machine Start-Up
  67
- Machine Shutdown
  67
- Movement Control
  68
- Other Controls
  68
- Operations from the Platform
  69
- Machine Start-Up
  69
- Machine Shutdown
  69
- Movement Control
  69
- Other Controls
  71
Special Procedure

73
Emergency Lowering

73
- Principle
  73
- Procedure
  73
Lowering for Repairs

74
- Principle
  74
- Procedure
  74
Towing

76
- Brake Release
  76
Loading and Unloading

77
- Principle
  77
- Loading by Ramp
  77
- Loading by Power Lift Truck
  77
- Unloading by Power Lift Truck
  78
- Loading by Lifting
  78
- Unloading by Lifting
  78
- Putting in Transport Position
  79
- Unloading
  80
- Warning
  80
Detection of Internal Fault

80
- Principle
  80
- Procedure
  80
Technical Characteristics

81
Main Characteristics

81
Overall Dimensions

86
Working Area

89
- Machine STAR 6
  89
- Machine STAR 6 P
  90
- Machine STAR
  91
- Machine STAR
  92
AS - CE Standard Specifics

93
- Overload Test
  93
- Functional Test
  93
- Stability Test
  94
Declaration of Conformity

98
Intervention Register

99

Haulotte STAR 22J Maintenance Book (132 pages)

Brand: Haulotte | Category: Boom Lifts | Size: 13 MB

Table of Contents
3
Preface - Foreword
7
Symbols and Colors
8
Safety
11
General Safety Rules
11
Maintenance Implementation
11
Uncontrolled Movement Hazard
12
Electrocution Hazards
12
Explosion / Fire Hazards
13
Maintenance and Repair Training
14
Owner's Responsability
14
Technician's Responsability
14
HAULOTTE Services
14
Training
14
Product Modification
15
After Sales Service
15
Product Information
15
Manufacturer's Warranty
16
Warranty Acceptance
16
Warranty Period
16
Conditions of Warranty
16
Warranty Conditions
17
Primary Machine Components
20
Layout
20
Ground Control Box
22
Layout
22
Platform Control Box
24
Layout
24
List of Actuators and Sensors
26
Sensors and Actuators
26
Power Source - Engine Specifications
27
General Safety and Specific Interventions on Motor
27
General Specifications
27
Consumables
28
Ingredient
28
Lubrication Diagram
30
Consumables (Oils - Fuels - Engine Oil - Coolant Level
32
Fuel
32
Other Fuels
33
Engine Oil
34
Hydraulic Oil
35
Machine Specifications
36
Movement Speed
36
Inspection and Maintenance Schedule
37
Inspection Program
37
Daily Inspection
38
Preventive Maintenance
38
Periodic Inspection
43
Major Inspection
45
Structural Part Inspection
47
Wheel Reducer
51
Pins and Bearing Inspection
53
Cylinder Inspection
57
Fuel Tank
61
Braking Test Procedure
63
Slew Ring
65
Torque Values
69
Wheel
71
Screws, Bolts and Nuts
75
Pulleys and Wear Pads
77
Battery
79
Hydraulic Filter Cartridge Replacement
83
Glow Plugs
87
Universal Plug
89
Trouble Shooting
91
Recommendations
91
Description
91
Troubleshooting
92
Legend
94
Electric Circuit
94
Main Components
94
Fuses
98
Relays and Terminals
100
Connectors
102
Diagnosis Assistance Indicators
104
Buzzers
105
Indicators
105
Hydraulic Circuit
106
Solenoid Valves
106
Drive Unit
107
Steering Unit
109
Unit TOR
110
Proportional Unit
111
Electric Diagram
114
Hydraulic Diagram
124
Intervention Register
127

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Control Boxes

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Recommendations

Checks and Inspection before Use

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Overall Dimensions

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AS - CE Standard Specifics

Declaration of Conformity

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