Periodic Maintenance Schedule - TVS Apache RTR 200 4V Service Manual

PERIODIC MAINTENANCE
PERIODIC MAINTENANCE
For a trouble free performance of the vehicle and its longer life, the vehicle should be periodically inspected for wear
of components, carbon deposits, stretched cables, etc. The worn-out components to be replaced or repaired and
necessary adjustment to be made for certain items for better performance of the vehicle as indicated in the table.
Note:
More frequent maintenance checks may be performed on vehicles that are used in severe conditions like
dusty environment, dense traffic conditions, sustained full throttle operation and un-metalled roads.
PERIODIC MAINTENANCE SCHEDULE - FREE SERVICES
Item
Service
km 500-750 2500-3000 5000-6000 8500-9000 11500-12000 3000 km 6000 km
1 month 3 months 6 months 9 months
Period from the date of sale
Engine cum transmission oil
Oil filter (strainer)
Oil filter (paper filter)
Spark plug
Air cleaner element
Carburettor assembly
Tappet clearance
Oil cooler fins
Oil cooler pipes
Clutch plates
Engine breather hose
Carburetor rubber ducts
Fuel cock sediment bowl
Hose fuel
1
Clutch and throttle cable play I, A & L
Throttle grip
Choke operation
2
Steering smooth operation / play
Front fork oil
3
Front and rear suspension
All fasteners
**
Drive chain C, L & A
R - Replace; I - Inspect; T - Top up; C - Clean; A - Adjust; TI - Tighten; L - Lubricate; S - Set
1
Inspect for proper operation and adjust play. Lubricate ends using grease.
2
Inspect for smooth steering rotation, steering shake / noise. Adjust the steering if necessary.
3
Inspect for smooth and proper function of front and rear suspension. Also inspect for any visual damage and oil leakage.
** Clean the drive chain with dry cloth and apply TRU SPRAY / TRU 4 oil as frequently as every 500 km for better chain life and
smooth vehicle running.
In free service
1st 2nd 3rd
R I&T R
C – C
R – R
I & C – –
– – –
C & A – –
I & A – I & A
– – I & C
– I I
– – –
I I I
– I I
C C C
I I I
I, A & L I, A & L
– – L
I I I
I & A – –
– – –
I I I
I & TI I & TI I & TI
C, L & A C, L & A
TVS APACHE RTR 200
After free service
4th 5th
Every
12 months
I&T R I&T
– C –
– R –
– R –
– R –
– C & A –
– I & A –
I & C I & C I & C
I I I
– – –
I I I
I I I
C C C
I I I
I, A & L I, A & L I, A & L
– L –
I I I
– C, L & A –
– – –
I I I
I & TI I & TI I & TI
C, L & A C, L & A C, L & A
SERVICE MANUAL
Remarks
Every
R
C
R
– Replace every 12000 km
– Replace every 12000 km
– C & A every 12000 km
I & A
–
– Inspect & replace if
required every 15000 km
– Inspect & replace if
required every 21000 km
– Replace every 21000 km
if required
– Replace every 21000 km
if required
–
– Replace every three years
–
L Lubricate using grease
–
– C & L with fresh Bechem
premium grade 3 grease
every 12000 km
– Replace every 18000 km
–
– Tighten if necessary
– Adjust if necessary
2-1