User Manuals: TVS Apache RTR 200 4V Motorcycle

Manuals and User Guides for TVS Apache RTR 200 4V Motorcycle. We have 3 TVS Apache RTR 200 4V Motorcycle manuals available for free PDF download: Service Manual, Owner's Manual, Training Handbook

TVS Apache RTR 200 4V Service Manual (260 pages)

Brand: TVS | Category: Motorcycle | Size: 12 MB

Group Index 1

5
- Table of Contents
  5
- General Information
  9
  - Vehicle Identification Numbers
    10
- Chapter 1
  10
- Engine Number Location
  10
- Frame and Engine Number Codes
  10
- Frame Number Location
  10
- Year and Month Codes
  11
  - Code for the Production Year
    11
  - Code for the Production Month
    11
- Technical Specifications
  12
  - Dimensions and Weight
    12
  - Engine
    12
  - Transmission
    12
  - Gear Ratio
    13
  - Chassis
    13
  - Electrical
    13
  - Capacities
    14
- Advantages and Special Features of Tvs Apache Rtr 200 4V
  15
- Running- in Period
  15
- Warranty Terms
  15
- Fuel and Oil Recommendations
  16
- Precautions and General Instructions
  16
- List of Hand Tools Required
  17
- List of Special Tools Required
  17
- Special Tools and Its Application
  18
Periodic Maintenance

23
- Periodic Maintenance Schedule
  25
- Cover Frame L & R Removal
  28
- Fuel Tank Complete Removal
  29
- Tail Cover Assembly Removal
  34
- Chapter 2
  36
- Engine Cum Transmission Oil
  36
- Periodic Maintenance and Tune-Up Procedure
  36
- Filter Complete Engine Oil
  37
- Spark Plug
  38
- Air Cleaner Element
  40
- Carburettor Assembly
  42
- Tappet Clearance
  43
- Engine Oil Cooler Assembly
  45
- Carburettor Rubber Ducts
  48
- Clutch Plates
  48
- Engine Breather Hose
  48
- Servicing of Engine
  48
  - Fuel Cock Sediment Bowl
    49
    
    Hose Fuel
    49
    
    Cable Assembly Clutch
    49
    
    Cable Assembly Throttle
    50
    
    Throttle Grip
    51
    
    Steering Play and Freeness
    52
- Fuel, Lubrication and Exhaust System
  52
  - Front Fork Oil
    55
    
    Front and Rear Suspension
    55
    
    All Fasteners
    56
    
    Drive Chain
    56
    
    Retainer Oil Seal
    60
    
    Chain Guide Bottom
    61
    
    All Bulbs, Horn and Switches
    62
    
    Head Lamp Beam
    62
- Electrical System
  62
  - Battery Assembly
    63
    
    Brakes
    64
    
    Chassis
    64
    
    Tyres
    67
    
    Idling Co
    68
    
    Ball Joint Gear Shift Lever
    69
    
    Center and Side Stand Pivot
    69
    
    Swing Arm Bearings
    69
    
    Wheel Balancing
    72
    
    Lubrication Points
    75
    
    Service Reminder Resetting Procedure
    76
Engine Overhaul

77
- Compression Pressure
  79
- Engine Overhaul
  79
- Chapter 3
  80
- Clutch - Servicing
  80
- Removal
  80
- Inspection
  84
- Reassembly
  85
- Cylinder Head Assembly - Servicing
  86
  - Removal
    86
  - Cylinder Head Assembly - Disassembly
    91
  - Decarbonising
    94
  - Inspection
    95
  - Reassembly
    99
  - Cylinder Head Assembly - Re-Fixing
    101
- Cylinder Block, Piston and Rings Piston - Servicing
  102
  - Removal
    102
  - Inspection
    104
  - Reassembly
    107
- Gear Box Assembly, Crankshaft Assembly and Balancer Shaft Assembly - Servicing
  109
  - Removal of Engine Assembly from the Vehicle
    109
  - Engine - Disassembly
    118
  - Gear Assembly Balancer Shaft Driven
    124
  - Shaft Complete Drive - Disassembly
    124
    
    Inspection
    125
    
    Reassembly
    126
  - Engine Components - Inspection
    127
  - Engine Assembly - Reassembly
    129
  - Crankcase Assembly Lh & Rh - Reassembly
    131
  - Valve Timing and Valve Clearance
    135
  - Running-In after Overhaul
    136
Fuel System/Exhaust System

137
- Chapter 4 REMOVAL
  139
- Fuel System
  139
  - Fuel Tank Complete
    139
- Carburettor Assembly
  141
  - Disassembly
    144
  - Maintenance
    146
- Hose Fuel
  141
- Exhaust System
  146
  - Secondary Air Injection Valve
    153
    
    Working Principle
    153
    
    Function
    154
  - Preventive Maintenance (Emission)
    155
  - Measuring Co Level in Exhaust Emission
    155
  - To Check and Set the Co
    155
Table of Contents

159
- Caution
  162
- Ignition System
  163
- Chapter 5
  164
- Engine Kill Switch
  164
- Ignition Lock
  164
- Checking Pulsar Coil with Pocket Tester
  165
- Checking Stator Assembly with Pocket Tester
  165
- Spark Plug
  166
- Lighting System
  167
  - Switch Lighting
    169
  - Switch Beam Control
    169
  - Pass-By Switch
    169
- Tci Unit
  167
- Thermal Sensor
  167
- 12V Regulation System
  170
  - Regulator Cum Rectifier
    170
- Charging and DC System
  170
  - Turn Signal Lamps Front and Rear
    172
  - Gear Position Sensor
    172
  - Switch Assembly Stop Lamp Front and Rear
    173
  - Fuel Level Indicator
    173
  - Speed Sensor
    174
  - Charging Performance Check
    176
- Electric Starter System
  177
  - Electric Starter Switch
    178
  - Switch Assembly Clutch
    178
  - Relay Self Starter
    179
- Bulbs Replacement
  179
  - Lamp Assembly Turn Signal Bulb
    179
  - Head Lamp Bulb
    181
  - Position Lamps Replacement
    181
  - Digital Speedometer Assembly
    182
  - Tail Lamp Assembly
    183
  - Number Plate Illuminator - Bulb
    183
- Adjustments
  184
  - Head Lamp Beam Adjustment
    184
  - Battery Charging
    186
Table of Contents

189
- Wheel Assembly Front
  191
  - Inspection
    192
  - Reassembly
    193
- Disc Brake System Front
  195
  - Brake Pads
    195
  - Brake Fluid and Its Handling
    196
- Air Bleeding from Brake System
  197
- Chapter 6
  197
- Brake Fluid Replacement
  198
- Caliper Assembly - Removal and Disassembly
  199
- Disc Plate Servicing
  202
- Master Cylinder - Removal and Disassembly
  203
  - Reassembly
    205
- Fork Assembly Front
  207
  - Oil Change
    207
  - Leg Assembly Front Fork- Disassembly
    211
    
    Inspection
    212
    
    Reassembly
    212
- Lower Bracket Complete - Disassembly
  213
  - Inspection
    215
  - Reassembly
    216
- Wheel Assembly Rear - Removal
  218
  - Disc Replacement
    218
  - Sprocket Drum Assembly - Disassembly
    220
    
    Inspection
    221
    
    Reassembly
    222
  - Tubeless Tyre
    223
    
    Puncture Repair
    223
    
    Replacement of Valve Tubeless Tyre
    224
- Disc Brake System Rear
  226
  - Brake Pads
    226
  - Brake Fluid
    227
  - Caliper Assembly - Removal and Disassembly
    228
  - Disc Plate - Servicing
    232
  - Master Cylinder Rear - Removal and Disassembly
    232
    
    Inspection
    234
    
    Reassembly
    235
- Rear Shock Absorber - Removal
  236
- Swing Arm Complete
  238
  - Removal
    238
  - Inspection
    240
  - Reassembly
    241
Table of Contents

243
- Cam Shaft Complete & Head Complete Cylinder
  245
- Chapter 7
  245
- Service Data
  245
- Service Information
  245
- Valve and Valve Guide
  245
- Crankshaft Complete and Balancer Shaft
  246
- Cylinder, Piston and Rings Piston
  246
- Clutch
  247
- Suspension
  247
- Transmission
  247
- Transmission Specification
  247
- Bearing Specification
  248
- Carburettor Assembly
  249
- Electrical
  250
- Brake and Wheel Assembly
  251
- Tightening Torque - Engine
  252
- Tightening Torque - Chassis
  253
- Fuel
  254
- Special Material Required for Maintenance
  254
- Trouble Shooting
  255
  - Starting Trouble
    255
  - Poor Pick-Up
    256
  - Gear Shifting Related
    257
  - Smoky Exhaust (White Smoke)
    257
  - Smoky Exhaust (Black Smoke)
    257
  - Engine over Heating
    258
  - Excessive Co
    258
  - Jerky Movement / Abnormality of Engine Rpm
    259
  - Head Lamp Not Working
    259
  - Horn Not Working
    259

TVS Apache RTR 200 4V Owner's Manual (118 pages)

with First-in-Class Ride Modes

Brand: TVS | Category: Motorcycle | Size: 16 MB

TVS Apache RTR 200 4V Training Handbook (37 pages)

Brand: TVS | Category: Motorcycle | Size: 14 MB

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User Manuals: TVS Apache RTR 200 4V Motorcycle

TVS Apache RTR 200 4V Service Manual (260 pages)

Table of Contents

Group Index 1

Periodic Maintenance

Engine Overhaul

Fuel System/Exhaust System

Table of Contents

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Table of Contents

TVS Apache RTR 200 4V Owner's Manual (118 pages)

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TVS Apache RTR 200 4V Training Handbook (37 pages)

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