TVS Apache RR 310 Owner's Manual
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TVS Apache RR 310 Owner's Manual

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TVS Apache RR 310
Owner's Manual
Part number:- N7210130
Revision :- Rev. 1, Aug 2018
st
Revision:- Rev. 1, 1 Aug'2018 onwards

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  • Page 1 TVS Apache RR 310 Owner’s Manual Part number:- N7210130 Revision :- Rev. 1, Aug 2018 Revision:- Rev. 1, 1 Aug'2018 onwards...
  • Page 2 Revision:- Rev. 1, 1 Aug'2018 onwards...
  • Page 3 35 years of TVS Racing heritage, the racing prowess reflects in every straight and every corner of the track. The Apache RR 310 has been crafted to be the ultimate racer. This manual explains the features and operations of your TVS Apache RR 310.
  • Page 4 Contact person name and mobile no. (Sales) ......................................Contact person name and mobile no. (Service) ......................................Email id..................................... TVS Motor Company’s Area Offices (flip over for addresses) Toll free number : 1800-258-7111 Email : customercare@tvsmotor.com Revision:- Rev. 1, 1 Aug'2018 onwards...
  • Page 5 CONTACT(S) FOR SUPPORT Contact at Our Area Offices TAMILNADU-4 & 5 4. TVS Motor Company Limited TAMILNADU-1 No. 37, 1st Floor, Mian Road, West Brindavan, 1. TVS Motor Company Limited Near Hotel Le Royal Park, V Floor, Gee Gee Universal, Puducherry - 605 103.
  • Page 6 CONTACT(S) FOR SUPPORT ANDHRA PRADESH-2 MAHARASHTRA-3 7. TVS Motor Company Limited 11. TVS Motor Company Limited Door No. 58-2-35, NCK Plaza, Plot No. 206, House No. 241, Near NTR Circle, Patamata, Ward No. 73, 1st floor, Vijayawada - 520 010.
  • Page 7 CONTACT(S) FOR SUPPORT MADHYA PRADESH-2 UTTAR PRADESH-WEST 14. TVS Motor Company Limited 17. TVS Motor Company Limited 301, 3rd floor, Shagun Arcade, D-3 & D-4, 2nd floor, Vijay Nagar circle, A B Road, Sector - 10, Noida, Indore - 452 010.
  • Page 8 CONTACT(S) FOR SUPPORT RAJASTHAN-1 ODISHA 20. TVS Motor Company Limited 24. TVS Motor Company Limited Plot No. 17-18, #303, 3rd floor, 2nd floor of National Motors building, Creative Plaza, Rasulgarh, Jhotwara Industrial Area, Bhubaneshwar - 751 010. Jaipur - 302 012.
  • Page 9 Limited is required for quoting, copying or new owner if you ever sell your motorcycle. reproducing any part of this Owner’s Manual. TVS Motor Company Limited advices you to This Owner’s manual uses a set of symbols with read this manual carefully in order to familiarise special meanings.
  • Page 10 For your safety, as well as to preserve warranty, reliability and road worthy of your motorcycle, use original TVS Motor Company Limited spare parts only. In order to ensure the reliability of your product, you are strongly advised to refer our Authorised Main Dealers for any service requiring particular technical expertise.

  • Page 11: Table Of Contents

    TABLE OF CONTENTS DESCRIPTION PAGE No. Trip A HI-Speed RUNNING-IN RECOMMENDATIONS Average Speed SAFE RIDING TIPS Engine Temperature Safe Riding Recommendations Over Speed Maximum Permissible Load 1 to 60 ACCESSORY INSTALLATION TIPS Trip Time KNOW YOUR MOTORCYCLE Date Anti-Lock Brake System Lap Timer EMS a Glance Lap Information...

  • Page 12: Description

    TABLE OF CONTENTS DESCRIPTION PAGE No. Clutch Free Play MAJOR COMPONENTS Throttle Cable Play Brake Fluid Level Cooling System Fuel Tank Cap Brake Pad Wear Side Stand Rims and Tubeless Tyres Drive Chain Rear Shock absorber Seat Lock Front Wheel RIDING YOUR MOTORCYCLE Rear Wheel Before Riding...
  • Page 13 TABLE OF CONTENTS DESCRIPTION PAGE No. TECHNICAL DATA Recommended Fuel and Lubricants Engine Transmission Dimensions Frame and Suspension Wheel and Brakes Free Plays Electricals Important Torque Basic Trouble Shooting Revision:- Rev. 1, 1 Aug'2018 onwards...
  • Page 14 Revision:- Rev. 1, 1 Aug'2018 onwards...

  • Page 15: Running-In Recommendations

    RUNNING-IN INFORMATION Running-in Recommendations Check the drive chain frequently and if required adjust it. Also ensure that the chain is lubricated Running-in is essential to preserve engine life as required to increase its service life. and performance over time. Twisty roads and gradients are ideal to run in the engine, brakes and suspension effectively.

  • Page 16: Safe Riding Tips

    SAFE RIDING TIPS Revision:- Rev. 1, 1 Aug'2018 onwards...
  • Page 17 SAFE RIDING TIPS Revision:- Rev. 1, 1 Aug'2018 onwards...
  • Page 18 SAFE RIDING TIPS Warning This vehicle is designed for use only on streets and other smooth, paved surfaces. Do not use this motorcycle on unpaved surfaces. Such use could lead to skid or other accident. Do not ride the motorcycle with helmets attached to the hook;...

  • Page 19: Maximum Permissible Load

    SAFE RIDING TIPS Revision:- Rev. 1, 1 Aug'2018 onwards...

  • Page 20: Accessory Installation Tips

    ACCESSORY INSTALLATION TIPS Use only TVS Motor Company Limited Additional electrical equipments and controls approved accessories. should not exceed the specified electrical system load of the vehicle (capacity of battery Take extreme caution while selecting and and magneto). installing the accessories for your motorcycle.

  • Page 21: Know Your Motorcycle

    KNOW YOUR MOTORCYCLE Anti-Lock Brake System (ABS) So what the ABS does is actually limiting the braking force exerted by the rider by regulating Your motorcycle is fitted with an Anti-lock the brake pressure and keep the wheel braking system (ABS) which is designed to spinning.
  • Page 22 KNOW YOUR MOTORCYCLE How the irregular road surface affects the It is not necessary to have this pulsation feel braking? every time the brake is applied. Pulsations are felt only during wheel locking tendency, occurs Humps and irregular surfaces of the road can due to the modulation of pressure in the brake cause the wheels to lose contact temporarily circuit by HECU.

  • Page 23: Ems A Glance

    KNOW YOUR MOTORCYCLE EMS a Glance Furthermore, an ECU comprises of a computer which uses a microprocessor to process the Engine Management System (EMS) of your inputs from various engine sensors in real-time. motorcycle is a self manipulative system that Based on the data input, the ECU precisely checks and regulates the proper functioning of all the operations carried out by the engine.

  • Page 24: Emission Control

    Exhaust emission control system Crankcase emission control system All the TVS motorcycles are tested in the factory The engine of TVS Apache RR 310 is equipped for optimum fuel efficiency and lowest possible with a closed crankcase system to prevent CO levels.
  • Page 25 KNOW YOUR MOTORCYCLE Note Yo u r ve h i c l e i s te ste d a n d certified for emission which meets BS IV emission norms and is valid for initial 12 months from the date of purchase. Get your vehicle certified by the Government authorised emission testing station every year (after initial 12 months of usage).

  • Page 26: Vehicle Identification Number

    KNOW YOUR MOTORCYCLE Vehicle Identification Number All TVS motorcycles are provided with identification numbers for frame and engine. They are the only means of identifying your vehicle from others of the same model and type. The frame identification number is engraved on the right of the steering head tube as shown (ref.

  • Page 27: Control Key

    KNOW YOUR MOTORCYCLE Control Key A pair of identical control keys are supplied with your motorcycle. These keys are to operate ignition cum steering lock, fuel tank cap and seat lock. A sticker ID (1) attached with keys has the identification number of keys.

  • Page 28: Location Of Parts Vehicle Rh Side View

    KNOW YOUR MOTORCYCLE Location of Parts - Vehicle RH Side View Fig. 04 Revision:- Rev. 1, 1 Aug'2018 onwards...
  • Page 29 KNOW YOUR MOTORCYCLE Location of Parts - Vehicle RH Side View (Ref. Fig. 04) Front wheel axle Turn signal lamp RH front Reservoir, rear brake fluid (ref. page Rear brake pedal (ref. page 44) Rider foot rest RH Pillion foot rest assembly RH Muffler assembly Turn signal lamp RH rear Pillion handle...

  • Page 30: Vehicle Lh Side View

    KNOW YOUR MOTORCYCLE Location of Parts - Vehicle LH Side View Fig. 05 Revision:- Rev. 1, 1 Aug'2018 onwards...
  • Page 31 KNOW YOUR MOTORCYCLE Location of Parts - Vehicle LH Side View (Ref. Fig. 05) Caliper assembly front Turn signal lamp LH front Gauge oil level (dipstick) (ref. page Side stand Gear shift pedal (ref. page Rider foot rest LH Rear shock absorber (ref. page Pillion foot rest assembly LH Turn signal lamp LH rear 10) License plate lamp...

  • Page 32: Instrument Cluster

    KNOW YOUR MOTORCYCLE Instrument Cluster Instrument cluster will be activated once the ‘ignition lock’ is turned ON. All segments and tell-tale indicators glow for 2 seconds on activation of instrument cluster for checking and ensuring the proper working of segments and indicators. Following are the features of instrument cluster: A) Hazard switch (ref.

  • Page 33: Set Button

    KNOW YOUR MOTORCYCLE Note C) Warning and indicator lights (ref. Fig. 06) Hazard lamps can be switched Turn signal indicator LH ON/OFF only by means of hazard switch. ABS indicator Hazard switch works only when the ignition is High beam indicator turned ON and the lamps continue to work Neutral indicator even if the ignition is turned OFF during its...
  • Page 34 6th gear. It also works as a speed limit indicator (if the limit is set by the user ref. page 28). * Contact TVS Motor Company Limited Authorised Main Dealer Revision:- Rev. 1, 1 Aug'2018 onwards...
  • Page 35 11.5 volts for a period of 5 seconds, the cluster switches OFF itself. The vehicle automatically goes to reduced performance mode if the engine temperature is very high. * Contact TVS Motor Company Limited Authorised Main Dealer Revision:- Rev. 1, 1 Aug'2018 onwards...

  • Page 36: Multifunction Display

    KNOW YOUR MOTORCYCLE Fig. 07 Revision:- Rev. 1, 1 Aug'2018 onwards...

  • Page 37: Alpha Numeric Display

    KNOW YOUR MOTORCYCLE Fig. 08 Revision:- Rev. 1, 1 Aug'2018 onwards...

  • Page 38: Range

    KNOW YOUR MOTORCYCLE Note If the fuel in the tank reaches to minimum safe level, the display switches over to ‘Range’ mode automatically instead of any other mode set by the user. The ‘Range’ reading may not be accurate when the vehicles is propped on side stand and should be calculated only when the side stand is folded.

  • Page 39: Mileage

    KNOW YOUR MOTORCYCLE Revision:- Rev. 1, 1 Aug'2018 onwards...

  • Page 40: Trip A

    KNOW YOUR MOTORCYCLE Revision:- Rev. 1, 1 Aug'2018 onwards...

  • Page 41: Average Speed

    KNOW YOUR MOTORCYCLE Caution Stop riding the vehicle if the temperature reaches to maximum limit, else it might result in engine damage. Revision:- Rev. 1, 1 Aug'2018 onwards...

  • Page 42: Over Speed

    KNOW YOUR MOTORCYCLE Caution I n c a s e o f c o o l a n t temperature sensor fault or cooling fan fault or throttle position sensor fault, the vehicle will go to reduced performance mode (limp- home) in order to safe guard the bike from any damage and also to protect the rider.

  • Page 43: Trip Time

    KNOW YOUR MOTORCYCLE Revision:- Rev. 1, 1 Aug'2018 onwards...

  • Page 44: Date

    KNOW YOUR MOTORCYCLE Revision:- Rev. 1, 1 Aug'2018 onwards...

  • Page 45: Lap Timer

    KNOW YOUR MOTORCYCLE Note If the lap timer is continued even after completing 9 laps, the control moves to first lap automatically (first lap starts again) and will keep running until the function is disabled. The earlier recorded values will be overridden automatically.

  • Page 46: Setup

    KNOW YOUR MOTORCYCLE Revision:- Rev. 1, 1 Aug'2018 onwards...
  • Page 47 KNOW YOUR MOTORCYCLE Note During clock setting, if there is a delay in input (more than 3 seconds) the system will come out of the setting procedure automatically. W h e n eve r t h e i n s t r u m e n t c l u s t e r i s disconnected from the battery supply, the time and the date set earlier will get reset and need to be set again.

  • Page 48: Service Reminder

    KNOW YOUR MOTORCYCLE Note Service reminder ‘ ’ appeared will stays ON until it is reset at TVS Motor Company Authorised Main Dealer as a part of service procedure. Service reminder date set earlier gets erased incase of battery disconnection or by any other mode.

  • Page 49: Coolant Temperature Indicator

    ON. In addition to that, reading ‘_ _ ’ will be displayed in the ‘Range’ mode. Contact nearest TVS Motor Company Authorised Main Dealer incase any of these problems are noticed.
  • Page 50 KNOW YOUR MOTORCYCLE Note The vehicle will start in side stand in neutral gear but it will not in other gears. The vehicle will also ‘switch off’ if the side stand is ON and gear is changed from neutral to gear. Incase of any errors in side stand switch - side stand indication will be always ON in the instrument cluster immaterial of side stand...

  • Page 51: Gear Position Indicator

    KNOW YOUR MOTORCYCLE Note Reset the clock timing incase of battery disconnection (ref. page 32). Revision:- Rev. 1, 1 Aug'2018 onwards...

  • Page 52: Controls & Its Operations

    KNOW YOUR MOTORCYCLE Warning This section shows the position and function of the controls used to ride your motorcycle. Read this section carefully before riding the motorcycle. Controls (ref. Fig. 9) 1) Instrument cluster (ref. page 18) 2) Ignition cum steering lock (ref. page 39) 3) Clutch lever (ref.

  • Page 53: Ignition Cum Steering Lock

    KNOW YOUR MOTORCYCLE Ignition cum Steering Lock Ignition cum steering lock is located in front of fuel tank and has three positions (ref. Fig. 10) : OFF (A): Disables lights and engine operation. ON (B): Enables lights and engine operation (with engine cut off switch is in run mode ‘...

  • Page 54: Clutch Lever

    KNOW YOUR MOTORCYCLE Clutch Lever (ref. Fig. 11) - Proper use of clutch lever is essential in all riding situations, especially while moving Clutch lever (A) is located in the handle bar at LH the vehicle from rest. side. Clutch lever is used to disengage clutch. Note Apply the clutch when starting the vehicle with gear engaged.

  • Page 55: Switch Assembly Lh

    KNOW YOUR MOTORCYCLE Switch Assembly LH Warning Use appropriate head lamp Switch assembly LH is located in the handle bar beam 'high / low' as per the traffic and road at LH side and has the following switches in it. conditions for your safety and avoid Switch beam control (ref.
  • Page 56 KNOW YOUR MOTORCYCLE - When the ‘left’ or ‘right’ side turn signal lamps are activated, respective turn signal indicator ‘ ’ flashes along with it in the instrument cluster. Warning Even though there is auto cut-off system provided for turn signal lamps, it is the responsibility of the rider to switch the Fig.

  • Page 57: Gear Shift Pedal

    KNOW YOUR MOTORCYCLE Gear Shift Pedal (ref. Fig. 15) - Gear shift pedal returns to its position (centre position) automatically when This motorcycle is equipped with a 6 speed released after shifting. constant mesh transmission. - Once the transmission is brought to To select the required gear or to bring the neutral position, the neutral indicator ‘...

  • Page 58: Rear Brake Pedal

    KNOW YOUR MOTORCYCLE Rear Brake Pedal (ref. Fig. 16) Switch Assembly RH Rear brake lever (A) is located on the RH side of Switch assembly RH is located in the handle bar the vehicle. at RH side and has the following switches in it. Push down the rear brake pedal with your right foot to operate the rear brake.
  • Page 59 KNOW YOUR MOTORCYCLE Note Warning If the electric starter switch is Do not operate the kill switch pressed more than 3 seconds continuously, when riding else you may fall due to rear the starter motor gets disabled automatically wheel locking. and will not crank the engine.

  • Page 60: Throttle Twist Grip

    KNOW YOUR MOTORCYCLE Throttle Twist Grip (ref. Fig. 19) Front Brake Lever (ref. Fig. 20) Throttle twist grip (A) is located in the handle bar Front brake lever (A) is located in the handle bar at RH side. at RH side. Twisting the grip opens the throttle.

  • Page 61: Xmajor Components

    KNOW YOUR MOTORCYCLE Note This section shows the position and operation of the major components of your motorcycle. Major Components (ref. Fig. 21) 1) Rear view mirrors (ref. page 64) 2) Cooling system (radiator) (ref. page 48) 3) Fuel tank cap (ref. page 49) 4) Side stand (ref.

  • Page 62: Cooling System

    Dirty cooling foils of radiator reduces the cooling effect. Do the visual check and ensure the cooling foils of the radiator are not clogged with any dirt or mud. If so contact TVS Motor Company Authorised Main Dealer. Fig. 23 Note...

  • Page 63: Fuel Tank Cap

    Fuel Tank Cap (ref. Fig. 25) This motorcycle is equipped with a lockable fuel tank cap (A). Fig. 24 - Contact TVS Motor Company Authorised Main Dealer for topping-up if the level in the tank is lower than the minimum level. Caution Use only recommended coolant (Glycentine G48, Coolant + Water;...
  • Page 64 KNOW YOUR MOTORCYCLE To close: Warning D o n o t s m o k e w h i l e Push the cap down into its seat until hearing refueling. Do not use cell phones while a click sound. refueling.

  • Page 65: Side Stand

    KNOW YOUR MOTORCYCLE Side Stand (ref. Fig. 27) Caution B e f o r e s u p p o r t i n g t h e Side stand (A) can be operated with your foot. motorcycle on side stand, make sure that the To support your motorcycle on side stand: supporting surface is hard and flat.

  • Page 66: Rear Shock Absorber

    - If found any, clean them properly using a soft cloth and brush. - If any leak is found contact TVS Motor Company Authorised Main Dealer. Fig. 28 Revision:- Rev. 1, 1 Aug'2018 onwards...

  • Page 67: Seat Lock

    KNOW YOUR MOTORCYCLE Seat Lock (Rider and Pillion Seat) To close pillion seat: This motorcycle is equipped with a lockable Slide the rear end of the seat bottom rider and pillion seats. The seat lock (A) is underneath the frame hook. located between the rider and pillion seat as Locate the seat lock pin into seat lock latch shown (ref.
  • Page 68 KNOW YOUR MOTORCYCLE Caution Take the control key out from the seatlock without fail during the removal of rider seat, to avoid damage to the seat / lock. Make sure that the seats are locked securely in position after reassembly. Fig.

  • Page 69: Riding Your Motorcycle

    RIDING YOUR MOTORCYCLE Caution Running-in is essential to preserve engine life and performance over t i m e . K e e p i n g t o t h e r u n n i n g - i n recommendations will ensure longer engine life and reduce the need for overhauls and re-tuning.
  • Page 70 RIDING YOUR MOTORCYCLE Check tightening of wheel axle nuts, swing C h e ck f o r ch a i n s l a ck n e s s a s p e r arm nut and steering nut. specification. Also check tightening of front fork and Adjust mirror position to have optimum rear shock absorber mounts.

  • Page 71: While Riding

    RIDING YOUR MOTORCYCLE Check engine oil, brake oil and coolant oil Riding Posture - While riding, sit slightly levels. behind the fuel tank. Body position should b e re l a xe d s u ch t h a t b a ck i s ver y comfortable.

  • Page 72: Starting The Engine

    RIDING YOUR MOTORCYCLE Starting the Engine Avoid abrupt hard braking, If hard braking is inevitable, release throttle and apply front Warning and rear brakes in a progressive manner. Before starting the engine, familiarise your self with the controls which Don't brake too hard while the vehicle is you need to use while riding (ref.

  • Page 73: Moving The Vehicle

    RIDING YOUR MOTORCYCLE Moving the Vehicle Caution Avoid sudden acceleration, Disengage the clutch by pressing the as this may lead to misfiring, improper control lever. engagement of transmission (snatching). Press the gear shift pedal downwards with the tip of your foot to engage the first gear. Do not pull the clutch lever longer than Increase the engine speed by turning the necessary after engaging the gear.

  • Page 74: Braking

    RIDING YOUR MOTORCYCLE Braking Stopping the motorcycle Slow down the speed in right time, shift Reduce speed, close the throttle and down shift the gears. Bring the transmission to down the gear to use the engine brake, then apply both the brakes. neutral position just before the vehicle stops.

  • Page 75: Fuel Recommendation

    14% ethanol) will have impact on engine components. Contact Park the vehicle in a place where the TVS Motor Company Authorised Maine pedestrians or children are not likely to touch Dealer for usage. the hot surface.

  • Page 76: Fuel Economy Tips

    Check and ensure the drive chain - If the condition persists even after slackness. Excess slackness lead to higher adjusting the clutch play contact TVS Motor fuel consumption (ref. page 85). Company Authorised Main Dealer. Revision:- Rev. 1, 1 Aug'2018 onwards...
  • Page 77 RIDING YOUR MOTORCYCLE Check and ensure the free movement of wheels by rotating them to avoid wastage of fuel. A racing start from rest at full throttle will waste fuel and damage the engine. It is also creates potentially hazard traffic situation. Fuel is wasted whenever the rider suddenly accelerate or apply brake.

  • Page 78: General Adjustments

    GENERAL ADJUSTMENTS Rear View Mirrors LH & RH (ref. Fig. 32) Adjustable rear view mirrors (LH & RH) are provided with your bike. These mirrors can be adjusted to your convenience by following the procedure given below: Fig. 32 Move the rear view mirror stem (A) to the desired position (forward or backward).

  • Page 79: Rear Shock Absorber Pre-Load

    GENERAL ADJUSTMENTS Re a r s h o c k a b s o r b e r ’ s P r e - L o a d Adjustment (ref. Fig. 34) The pre-load of rear shock absorber can be adjusted as per rider’s convenience and the load (weight of rider, passenger and luggage) on the vehicle.
  • Page 80 GENERAL ADJUSTMENTS Warning The rear shock absorber contains highly compressed gas. Do not try to open or disassemble it in any way. Take a special care while turning the pre-load adjuster because, your hand may be striking against the other parts of the motorcycle if the adjuster spanner slips out of the pre-load adjuster notch.

  • Page 81: Head Lamp Aiming

    GENERAL ADJUSTMENTS Head Lamp Aiming To check and adjust the head lamp focus: Place the motorcycle upright in a uniform flat surface while ensuring the head lamp center (A) is 5 meter away from a vertical wall or screen (B). (ref. Fig. 36) Inflate the tyres to the correct pressure.
  • Page 82 GENERAL ADJUSTMENTS Adjust the LH side projector lamp adjuster (E) clockwise (Downward) or in anti- clockwise (Upward) and match the low beam cut-off line to the marking line (F) (660 mm) on a vertical wall or screen. (ref. Fig. 36 & 37) Both the projectors low beam cut-off line should match with the marked line on the screen or wall.

  • Page 83: Major Maintenance

    We recommends that the jobs as per the comply the warranty claims. maintenance schedule be performed by your TVS Motor Company Authorised Main Dealer. Check for any abnormal jerk during ride / any Periodic inspections may reveal one or more abnormal noise while opening the fuel tank parts that may need replacement.

  • Page 84: Planned Maintenance Schedule (Table)

    MAJOR MAINTENANCE Planned Maintenance Schedule - To be performed by the Dealer List of operations and type of intervals Service Km x 1000 (km or month whichever of the two occurs early) Months Engine oil filter along with drain bolt washer Engine oil Air cleaner element Spark plug...
  • Page 85 MAJOR MAINTENANCE Planned Maintenance Schedule - To be performed by the Dealer List of operations and type of intervals Service Km x 1000 (km or month whichever of the two occurs early) Months Drive chain wear (replace if required) All lamps and horn Head lamp beam I &...
  • Page 86 MAJOR MAINTENANCE Planned Maintenance Schedule - To be performed by the Dealer List of operations and type of intervals Service Km x 1000 (km or month whichever of the two occurs early) Months Coolant level, water hoses and O-rings (replace if required) Fuel hose / system Fuel filter Swing arm bearing...

  • Page 87: Safety Precautions

    Carefully read the instruction before starting, and ensure that you have tools and Use only TVS Motor Company Limited skill required for doing the maintenance Genuine parts for long and reliable life of your service.

  • Page 88: Engine Oil Level

    MAJOR MAINTENANCE Engine Oil Level Ensure the safety precautions listed in the page 73 are followed properly. Check the engine oil level before riding the motorcycle. Insufficient engine oil or too much engine oil affects the engine adversely. To check the engine oil level, a gauge oil level (dip stick) (A) given on the left side of the crankcase (ref.
  • Page 89 Running the engine with insufficient or excess engine oil may cause serious damage to the engine. For topping-up, always use TVS Motor Company recommended engine oil only. Hold the vehicle in upright condition with both wheels on ground, on a flat and firm surface while checking the oil level to avoid wrong indication.

  • Page 90: Clutch Free Play

    MAJOR MAINTENANCE Clutch Free Play Ensure the safety precautions listed in the page 73 are followed properly. Clutch free play adjustment may be required if the motorcycle gets OFF while shifting from neutral to gear or tends to creep; or if the clutch slips (vehicle acceleration lags behind the engine rpm).
  • Page 91 The vehicle wear that could cause stickiness or failure. should begin to move slowly and accelerate smoothly. Else contact TVS Motor Lubricate the clutch cable using a cable Company Authorised Main Dealer. lubricant available in the market to prevent premature failure and corrosion.

  • Page 92: Throttle Cable Play

    MAJOR MAINTENANCE Throttle Cable Play 3 to 7 mm Ensure the safety precautions listed in the page 73 are followed properly. Check and ensure the smooth rotation of throttle grip from fully open to fully closed condition at both extreme steering positions (left and right).

  • Page 93: Brake Fluid Level

    MAJOR MAINTENANCE Brake Fluid Level After the adjustment, once again re-check and ensure the right play. Brake fluid level should not fall below the MIN Tighten the locknut and re-locate the level mark on both front and rear brake fluid throttle adjuster boot carefully.
  • Page 94 Cover the body parts with a protective cover If the level is lower than the MIN level mark in before topping up the brake fluid to prevent any of the reservoir, contact TVS Motor the painted parts from getting damaged. Company Authorised Main Dealer for Incase of any fluid dripping on body panels, it topping up.

  • Page 95: Brake Pad Wear

    MAJOR MAINTENANCE Brake Pad Wear - If the wear is found beyond the wear indicator (A & B) groove as shown in the Visually inspect both front brake pads wear figure in any one of the pad, replace brake and rear brake pads wear. pads as a set with a new one.

  • Page 96: Rims And Tubeless Tyres

    MAJOR MAINTENANCE Warning The tyre inflation pressure in cold condition is extremely important for the performance and the safety of the rider. Improper tyre pressure may result in: stability and handling issues, wobbling, hard steering, bumpy ride, uneven tyre wear etc. When minor puncture occurs, tubeless tyres take a long time to deflate, as they tend to hold the air inside.
  • Page 97 MAJOR MAINTENANCE Warning Visually inspect the tyres at regular intervals for cracks and cuts, especially on the side walls, and bulges or large stains that indicate internal damage. Replace them if damaged. Remove any stones or other foreign bodies stuck in the tread. Note Tread wear marks are integrated into the main grooves on every tyre.
  • Page 98 MAJOR MAINTENANCE Warning Have the tyres replaced at only TVS Motor Company Authorised Main Dealer. Proper removal and reassembly of wheels and the tyres are essential. Use only the recommended tyre. Use of a tyre other than the standard will cause instability.

  • Page 99: Drive Chain

    MAJOR MAINTENANCE Drive Chain Ensure the safety precautions listed in the page 73 are followed properly. The drive chain’s service life is purely depended upon the proper lubrication and adjustment. Poor maintenance of drive chain can cause premature wear or damage to the drive chain and sprockets.
  • Page 100 MAJOR MAINTENANCE Slackness inspection Ensure the engine is turned OFF and the vehicle is in neutral. Place the motorcycle on its centre stand (if available) or side stand or in auxiliary stand (paddock stand ref. page 105). Using the fingers, check the slackness of the chain at the lower portion, midway (A) between the sprockets (ref.
  • Page 101 (paddock stand) in no load condition. Always have these tightening torques to be checked at TVS Motor Company Authorised Main Dealer after assembly for safety. Fig. 54 Revision:- Rev. 1, 1 Aug'2018 onwards...

  • Page 102: Front Wheel

    MAJOR MAINTENANCE Front Wheel Ensure both the row links are lubricated. Ensure the safety precautions listed in the page 73 are followed properly. Warning Avoid getting lubricant on Removal the brakes or tyres. Avoid applying excess Carefully place the motorcycle in auxiliary chain lubricant to prevent spray onto your stand (paddock stand ref.
  • Page 103 MAJOR MAINTENANCE side of the wheel hub (ref. Fig. 58). Reassembly Push the brake pads of front caliper away from together to ease the front wheel entry in to front suspension. Fig. 56 Support the front wheel and slowly pull out the quick-release axle (6) from the left side (ref.
  • Page 104 A l w a y s h a v e t h e s e Lift the front wheel. While ensuring the tightening torques to be checked at TVS proper seating of brake disc into the caliper Motor Company Authorised Main Dealer assembly, insert the quick release axle.

  • Page 105: Rear Wheel

    MAJOR MAINTENANCE Fig. 60 Fig. 59 Fig. 61 Revision:- Rev. 1, 1 Aug'2018 onwards...
  • Page 106 MAJOR MAINTENANCE Caution Care should be taken not to damage speed sensor during its removal and reassembly. Ensure that the speed sensor is free from any mud / clogging with dirt. Ensure not to damage the brake caliper during wheel removal. Do not actuate the brake pedal after the wheel is removed.
  • Page 107 (if applicable) or side stand or auxiliary stand (paddock stand) in no load condition. Always have these tightening torques to be checked at TVS Motor Company Authorised Main Dealer after assembly for safety. Revision:- Rev. 1, 1 Aug'2018 onwards...

  • Page 108: Battery

    If your battery seems weak ie. if you are facing starting issues or other electrical issues, contact TVS Motor Company Authorised Main Dealer. Removal Fig. 64 Turn OFF the ignition.

  • Page 109: Fuses

    MAJOR MAINTENANCE Fuses Warning Battery develop explosive The electrical components of your motorcycle gases. Keep it away from heat sources. If are protected by six fuses housed inside a fuse charging is required, the battery must box and located below the rider seat. charged in well ventilated area.
  • Page 110 MAJOR MAINTENANCE Pull out the defective fuse and re-fix the new Fuse Colour Electrical load one with same rating. F1 - 7.5A Brown Lambda / starter relay / Close the fuse box cover and ensure the purge / SAS / relay fuel proper locking.
  • Page 111 MAJOR MAINTENANCE Fuse location Fuses are arranged inside fuse box as given in the figure (Fig. 68). Ensure to fix the right rating fuse at right location. Spare fuse for the each of the fuse is located inside the fuse box (A) and as well as in the wiring harness (B) below the seat latch of Caution pillion seat (ref.

  • Page 112: Diagnostic Connector

    53. accessed and used by the trained personals Turn OFF the ignition. of TVS Motor Company Authorised Main Gently pull out connector along with its cap Dealer or by the other authorised persons of from its location by releasing the lock (1) (ref.

  • Page 113: Cleaning Your Motorcycle

    MAJOR MAINTENANCE Cleaning your Motorcycle Transmission components can be rinsed with warm water and dried with clean dry For maintaining the original shine on metal parts cloth. surface and painted parts surface, wash and clean your motorcycle at regular intervals Clean the radiator regularly.

  • Page 114: Storage Procedure

    MAJOR MAINTENANCE Storage Procedures Make sure that the storage area is well ventilated and free from any source of flame For storing your motorcycle for longer periods of or spark. over a month and above, we recommend to carry out the following steps: Clean the motorcycle.

  • Page 115: Restoring Vehicle For Use

    MAJOR MAINTENANCE Restoring the Motorcycle to use Take the motorcycle out of garage and clean the motorcycle thoroughly (ref. page 99). Remount the battery after bench charging if required. Fill the engine oil and check the oil level using the gauge. Lubricate the necessary parts.

  • Page 116: Taking Long Trips

    (ref. page 01). are upto the mark. Have your vehicle checked for the above Ensure the coolant level. mentioned items at TVS Motor Company Adequate fuel in the tank. Authorised Main Dealer. C) Check the motorcycle for the following: Tightness of all fasteners for the correct torque value.

  • Page 117: General Information

    It is always 1. Tool bag advisable to take your vehicle to TVS Motor Company Authorised Main Dealer. 2. Double ended open jaw spanner 12x13 3. Double ended open jaw spanner 10x16 4.

  • Page 118: Auxillary Stand (Paddock Stand)

    105) on a flat firm surface. Use the auxiliary stand supplied for lifting the front wheel (the stand is an accessory and it is available with the TVS Motor Company Authorised Main Dealer). Loosen the clamping screws (1) of the stand adopters.
  • Page 119 GENERAL INFORMATION Rear wheel stand Use the rear wheel stand (the rear wheel stand is an accessory and it is available with the TVS Motor Company Authorised Main Dealer). Ensure that the motorcycle is parked on a flat and firm surface.
  • Page 120 GENERAL INFORMATION Make sure that the vehicle is secured so that it cannot topple sideways. Push the stand down until the motorcycle is standing upright and the handle of auxiliary stand is resting on the floor properly. Fig. 77 Caution When raising the motorcycle, make sure that the vehicle is secured so that it cannot topple sideways.

  • Page 121: Warranty And Services

    TVS Motor Company Limited (‘the Company’) gives this warranty with respect to the TVS Apache RR 310 manufactured by the Company. While the Company has taken every care to maintain quality in the manufacture of the TVS Apache RR 310, the above said warranty is subject to other terms of warranty: ...
  • Page 122 • produces to such Authorised Main Dealer the owner’s manual for the concerned vehicle for verification of relevant details. This is the only warranty given by the Company for the TVS Apache RR 310. No employee, Dealer or other person is authorised to extend or enlarge this warranty.
  • Page 123 WARRANTY AND SERVICES List of parts not covered under warranty ITEM WHAT TO CHECK FOR Normal Maintenance operations Engine tune-up, decarbonizing, fuel system cleaning, oil and coolant changes, head light focusing, fastener re-tightening, tuning of EFI system, clutch, brakes, greasing of steering system and pivot pins as well as other normal adjustments.
  • Page 124 Others Factors Vehicles on which any warranty service including scheduled pay service is not availed when it falls due (at TVS Motor Company Authorised Main Dealer). Vehicles sold or transferred by original retail purchaser. Vehicles used for racing or any competition or used otherwise than for ordinary personal transportation.

  • Page 125: Service Information

    Periodic maintenance always helps good ..................performance of an automobile and our services ..................are planned to keep your TVS Apache RR 310 performing good..................Revision:- Rev. 1, 1 Aug'2018 onwards...
  • Page 126 Authorised Main Dealer from whom you bought the vehicle and getting it serviced. Service Department TVS MOTOR COMPANY LIMITED P .O.Box No. 4, Harita, Hosur - 635109, TAMILNADU, INDIA. Toll free no. :- 1800-258-7111...

  • Page 127: Pre-Delivery Inspection

    Explain of the product features and operations to the customer Inspect the rear brake pedal free play and adjust if required Check the front wheel and rear wheel freeness Ensure any additional points communicated by TVS Motor Company Limited during the course Revision:- Rev. 1, 1 Aug'2018 onwards...

  • Page 128: Planned Service Schedule

    WARRANTY AND SERVICES Planned Service Schedule (kms or month whichever of the two occurs early)* Sl.No. Service Type Months Remarks 1st Service Free 1000 2nd Service Free 5000 3rd Service Free 10000 4th Service 15000 5th Service 20000 Note Free service entitles the customer to avail service as detailed in service instructions at free of labour charge.

  • Page 129: Pickup & Drop

    PICKUP AND DROP BusyLife? EasyServicing! Now, service your bike anywhere, anytime. Service the vehicle at your door step. Available for regular maintenance or breakdown service only. Offered at nominal convenience charges. Contact your nearest Dealership for details.* *Facility available at selected Dealerships only. Terms and conditions apply Revision:- Rev.
  • Page 130 Revision:- Rev. 1, 1 Aug'2018 onwards...

  • Page 131: Planned Service Record Sheet

    WARRANTY AND SERVICES Planned Service Record Service Completed on Next service due on Dealer’s stamp & sign Date ...........& Date ...........or Km ..........Km ..........Date ...........& Date ...........or Km ..........Km ..........Date ...........& Date ...........or Km ..........Km ..........Date ...........&...

  • Page 132: Additional Service Record Sheet

    WARRANTY AND SERVICES Additional Service Record Service Completed on Next service due on Dealer’s stamp & sign Date ...........& Date ...........or Km ..........Km ..........Date ...........& Date ...........or Km ..........Km ..........Date ...........& Date ...........or Km ..........Km ..........Date ...........&...

  • Page 133: Technical Data

    : G48 Recommended quantity : 1 litre (coolant and distilled water ratio 50:50) Cone set grease Recommended manufacturer : As recommended by TVS Motor Company Recommended grade : BEM 34-132 Recommended quantity : 15 gm (in sachet) Revision:- Rev. 1, 1 Aug'2018 onwards...
  • Page 134 TECHNICAL DATA Recommended Fuel and Lubricants Front fork oil Recommended manufacturer : Kayaba Recommended grade : KHL 15-10 Recommended quantity : 440 ml / leg Chain cleaner Recommended manufacturer : MOTUL Recommended grade : C1 Chain lubricant Recommended manufacturer : MOTUL Recommended grade : C2 Brake Fluid...

  • Page 135: Engine

    TECHNICAL DATA Engine Bore : 80 mm Stroke : 62.1 mm Displacement : 312.2 cc Compression ratio : 10.9 ± 0.5 : 1 No. of valves Maximum power : 33.5 bhp (25 kW) @ 9700 rpm Maximum torque : 27.5 Nm @ 7700 rpm Maximum speed : 160 km/h Engine idling rpm...

  • Page 136: Transmission

    TECHNICAL DATA Transmission Clutch system : Wet multi plate type Gear shift pattern : One down five up Number of gears : Six speed, toe shift Primary transmission : Spur gears Secondary transmission : Chain and sprockets First gear ratio : 3.000 Second gear ratio : 2.063...

  • Page 137: Dimensions

    TECHNICAL DATA Dimension Overall length : 2001 ± 20 mm Overall width : 786 ± 5 mm Overall height : 1135 ± 10 mm Saddle height : 811 ± 10 mm Ground clearance : 180 ± 5 mm Wheel base : 1365 ±...

  • Page 138: Frame And Suspension

    TECHNICAL DATA Frame and Suspension Frame type : Trellis type frame Front suspension : USD fork 41 mm diameter Rear suspension : Solid Die cast Aluminium swing arm directly hinged monoshox, pre-load adjustable. Fork stroke length : 140 mm Rear suspension travel : 119 mm First gear ratio : 3.000...

  • Page 139: Wheel And Brakes

    TECHNICAL DATA Wheels and Brakes Brakes Brakes type : Disc brake with ABS Front brake size : Hand operated 300 mm disc Rear brake size : Foot operated 240 mm disc Wheel Front tyre make and model : MICHELIN M/C 54 H - PILOT STREET RADIAL Rear tyre make and model : MICHELIN M/C 66 H - PILOT STREET RADIAL A Front tyre size...

  • Page 140: Free Plays

    TECHNICAL DATA Free Plays Free plays Clutch free play : 8 - 12 mm Throttle free play : 5 ± 2 mm Drive chain free play : 30 - 40 mm Revision:- Rev. 1, 1 Aug'2018 onwards...

  • Page 141: Electricals

    TECHNICAL DATA Electricals Type : Three phase AC generator Ignition system : Dynamically controlled - high energy integrated ignition system Spark plug : NGK (LMAR9D - J) Spark plug gap : 0.8 ± 0.1 mm Battery type : 12V / 8 Ah MF lead acid battery  Body earthing : Two grounds are mounted on engine body (1.

  • Page 142: Important Torque

    TECHNICAL DATA Important Torque Details Front wheel Quick release axle locking screw : 50 ± 7 Nm Axle holder clamping screws : 19 ± 3 Nm Caliper assembly mounting bolts : 28 ± 4.2 Nm Rear wheel Drive chain adjuster screw lock nuts : 19 ±...

  • Page 143: Basic Troubleshooting

    TECHNICAL DATA Basic Troubleshooting Difficulty in starting the engine or engine not starting Possible cause Rectification Side stand is in ON and gear engaged Release the side stand Engine kill switch is ON Turn off the engine kill switch (ref. page 44) Gear applied and clutch not disengaged Either apply the clutch or bring the transmission to neutral position.
  • Page 144 Revision:- Rev. 1, 1 Aug'2018 onwards...

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