TVS Apache RTR 200 4V Service Manual page 115

SERVICING OF ENGINE
Remove the hexagonal flange bolt (M6x25 -
l
1 no.) from the starter motor and remove the
motor assembly starter along with a 'O' ring.
(Fig. 3.124)
8 mm spanner
Tightening torque
Note:
While reassembling the motor assembly
starter, make sure the presence of 'O' ring.
Unfold washer primary driven gear. (Fig. 3.125)
l
Chisel / metal hammer
Using the special tool, hold the rotor assembly
l
and remove hexagonal nut (M16 LH).
(Fig. 3.126A & B)
N931 017 0 Magneto tool assembly
22 mm spanner
Tightening torque
Take out washer primary drive gear.
l
Note:
While reassembling, replace the washer
with a new one.
Remove gear oil pump drive (A). (Fig. 3.127)
l
Remove gear primary drive (B). (Fig. 3.127)
l
Note:
While reassembling the primary drive
gear, assemble the primary gear in such a
way that its stepped side is facing towards
crankshaft bearing.
10 ± 2 Nm
60 ± 5 Nm
TVS APACHE RTR 200
Fig. 3.124
Fig. 3.125
Fig. 3.126A Fig. 3.126B
B
Fig. 3.127
SERVICE MANUAL
A
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