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Eaton PowerXL DG1 Manuals
Manuals and User Guides for Eaton PowerXL DG1. We have
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Eaton PowerXL DG1 manuals available for free PDF download: Communications Manual, Installation Manual, Instruction Leaflet
Eaton PowerXL DG1 Communications Manual (256 pages)
VFD
Brand:
Eaton
| Category:
DC Drives
| Size: 3 MB
Table of Contents
Table of Contents
4
Safety
13
Before Commencing the Installation
13
Definitions and Symbols
14
Warnings and Cautions
14
Motor and Equipment Safety
17
Powerxl Series Overview
25
How to Use this Manual
25
Receiving and Inspection
25
Real Time Clock Battery Activation
25
Figure 1. RTC Battery Connection
25
Table 1. Common Abbreviations
25
Rating Label
26
General Information
26
Figure 2. Rating Label (DG1)
26
Figure 3. Rating Label (DH1)
26
Option Card Slots
27
Figure 4. Powerxl Series Control Board Location
27
Figure 5. Count
27
Figure 5. Powerxl Series Control Board Location
27
Control Wiring
28
Installing Powerxl Series Option Board
28
Table 2. Wire Sizes
28
Control Cable Grounding
29
EMC Directive
29
Figure 6. Control Cable Grounding
29
Table 3. Control Wiring Requirements
29
Table 4. Powerxl Series-Drive Option Boards
29
Table 5. Powerxl Series Drives Protocols
29
Modbus Rtu On-Board Communications
30
Modbus RTU Specifications
30
Figure 7. Connection Diagram
30
Figure 8. Terminal Wiring
30
Table 6. Connections
30
Table 7. Communications
30
Commissioning
31
Figure 9. Termination Resistor and Shielding
31
Figure 10. DG1 Keypad Navigation to RS-485 Menu
31
Figure 11. DH1 Keypad Navigation to RS-485 Menu
32
Table 8. Modbus RTU
32
Modbus Communication Standards
33
Figure 12. the Basic Structure of a Modbus Frame
33
Table 9. Functions
34
Table 10. Request to Read Coils
34
Table 11. Request to Read Discrete Inputs
34
Table 12. Request to Read Holding Registers
34
Table 13. Request to Read Input Registers
34
Table 14. Request to Read Exception Status
35
Table 15. Read Diagnostics
35
Table 16. Request to Write Single Coil
35
Table 17. Request to Write Single Register
35
Table 18. Write Coils 19-28
35
Table 19. Request to Write Holding Registers
35
Table 20. Index Table
36
Table 21. Process Data Slave
36
Master (Max. 22 Bytes)
36
Table 22. Process Data Master
36
Slave (Max. 22 Bytes)
36
Table 23. Fieldbus Basic Input Table
37
Table 24. FB Control Word
37
Process Data out
38
Table 25. Fieldbus Basic Output Table
38
Table 26. FB Status Word Bit Descriptions
38
Table 27. FB General Status Word
38
Table 28. Process Data out
39
Table 29. Process Data in
39
Modbus Tcp On-Board Communications
40
Modbus/Tcp Specifications
40
Hardware Specifications
40
Table 30. Modbus/Tcp Technical Data
40
Table 31. Ethernet LED Description
40
Figure 13. Module and Network Status
41
Table 32. Module Status LED Description
41
Table 33. Network Status LED Description
41
Commissioning
42
Figure 14. CAT-5E Cable
42
Figure 15. DG1 Keypad Navigation to Ethernet Comm Settings
42
Figure 16. DH1 Keypad Navigation to Ethernet Comm Settings
43
Table 35. Ethernet/Ip / Modbus TCP-P20.3, Continued
44
Figure 17. DG1 Static IP Mode
45
Figure 18. DH1 Static IP Mode
46
Figure 19. DG1 Static IP Address
47
Figure 20. DH1 Static IP Address
48
Modbus Communication Standards
49
Table 36. Request to Read Coils
49
Table 37. Request to Read Discrete Inputs
49
Table 38. Request to Read Holding Registers
49
Table 39. Request to Read Input Registers
49
Table 40. Request to Read Exception Status
49
Table 41. Read Diagnostics
49
Table 42. Request to Write Single Coil
50
Table 43. Request to Write Single Register
50
Table 44. Write Coils 19-28
50
Table 45. Write Holding Registers
50
Table 46. Index Table
50
Table 47. Process Data Slave
51
Master (Max. 22 Bytes)
51
Table 48. Process Data Master
51
Slave (Max. 22 Bytes)
51
Table 49. Fieldbus Basic Input Table
51
Table 50. Table 55. FB Control Word
52
Table 51. Table 57 . Fieldbus Basic Output Table
53
Table 52. Table 59. FB Status Word Bit Descriptions
53
Table 53. Table 60. FB General Status Word
53
Table 54. Process Data out
54
Table 55. Process Data in
54
Ethernet/Ip On-Board Communications
55
Ethernet/Ip Specifications
55
Table 56. Ethernet/Ip Technical Data
55
Hardware Specifications
56
Table 57. Ethernet LED Description
56
Figure 21. Module and Network Status
57
Table 58. Module Status LED Description
57
Table 59. Network Status LED Description
57
Ethernet/Ip Overview
58
Table 60. Ethernet/Ip Network Settings
59
Commissioning
60
Figure 25. DG1 Static IP Mode
61
PLC Programming
63
Table 61. List of Object Classes
73
Table 62. Services Supported by Object Classes
74
Table 63. Elementary Data Types
74
Table 64. Constructed Data Types
74
Table 65. Different Types of Resets Supported by the Identity Object
74
Table 66. Identity Object
75
Table 67. Connection Manager Object
76
Table 68. TCP/IP Interface Object
77
Table 69. Ethernet Link Object
78
Table 70. Assembly Object
79
Table 71. Motor Data Object
80
Table 72. Control Supervisor Object
81
Figure 27. State Transition Diagram
82
Table 73. Motor Data Object
83
Table 74. Vendor Specific Objects
84
Table 75. Instance 20 (Output) Length = 4 Bytes
85
Table 76. Instance 21 (Output) Length = 4 Bytes
85
Table 77. Instance 23 (Output) Length = 6 Bytes
85
Table 78. Instance 25 (Output) Length = 6 Bytes
85
Table 79. Instance 101 (Output) Length = 8 Bytes
86
Table 80. Instance 111 (Output) Length = 20 Bytes
87
Table 81. Instance 70 (Input) Length = 4 Bytes
88
Table 82. Instance 71 (Input) Length = 4 Bytes
88
Table 83. Instance 73 (Input) Length = 6 Bytes
89
Table 84. Instance 75 (Input) Length = 6 Bytes
89
Table 85. Instance 107 (Input) Length = 8 Bytes
89
Table 86. Instance 117 (Input). EIP Drive Status Length = 34 Bytes
90
Table 87. Instance 127 (Input). EIP Drive Status Length = 20 Bytes
91
Table 88. Instance 128 (Input). EIP Drive Status Length = 20 Bytes
91
Bacnet Ms/Tp-On-Board Communication
92
Bacnet MS/TP Connections
92
Figure 28. Principal Example Diagram
92
Table 89. Bacnet MS/TP Technical Data
92
Figure 29. Stripping the Cable
93
Figure 30. RS-485 Cable Strip (Aluminum Shield)
93
Figure 31. Drive Terminals (Bacnet)
93
Figure 32. Serial Ground
93
Figure 33. RS-485 Bus Termination Setup
94
Figure 34. Bacnet Bus Termination
94
Commissioning
95
Figure 35. Powerxl DG1 Bacnet MSTP Parameter Navigation
95
Figure 36. Powerxl DH1 Bacnet MSTP Parameter Navigation
96
Table 90. Bacnet MS/TP Parameter Table
96
Bacnet Overview
97
Table 91. Supported Object Types and Properties Summary
98
Table 92. Binary Value Object Instance Summary
101
Table 93. Analog Value Object Instance Summary
102
Table 94. Analog Input Object Instance Summary
102
Figure 37. Fault Tracing
103
Table 95. Multi State Object Instance Summary
103
Table 96. Analog Input Object Instance Summary
103
Profibus-Dp External Communication Cards
104
PROFIBUS Specifications
104
Table 97 . PROFIBUS Technical Data
104
Table 98. Line Length
104
Hardware Specifications
105
Figure 38. Com1 PROFIBUS Card Layout
105
Table 99. PROFIBUS Leds
105
PROFIBUS Cable
106
Figure 39. Com1 PROFIBUS DB9 Adapter
106
Table 100. Connector and Pin Assignment
106
Table 101. PROFIBUS Cable Connections
106
Table 102. Recommended Cable
106
Commissioning
107
Figure 40. PROFIBUS Parameter Menu
107
PROFIBUS-Powerxl Series
109
Table 103. PROFIBUS Parameters
110
Table 104. Binary Bits and Corresponding Outputs
111
Table 105. Bypass Mode Process Data Modules
111
Table 106. Fieldbus Basic Output Table
111
PROFIBUS Overview
112
Figure 41. Profidrive
112
Figure 42. Application Class
113
Table 107. Application Class
113
Table 108. Profidrive Control Word 1-STW1 Message Examples
114
Table 109. Control Word (STW1) Message Examples
116
Table 110. Application Status Word Profidrive
116
Table 111. References
117
Figure 43. General State Diagram
118
Table 112. PROFIBUS Option Card
119
Table 113. Standard Telegram 1
119
Table 114. Words and Double Words
120
Table 115. Base Mode Parameter Request
120
Table 116. Base Model Response
120
Table 117. Field Coding
121
Canopen External Communication Cards
123
Canopen Technical Data
123
Canopen Cable
123
Table 118. Canopen Connections
123
Table 119. Communications
123
Table 120. Environment
123
Table 121. Practical Bus Length
123
Canopen Bus Termination
124
Figure 44. Canopen Bus Termination
124
Hardware Specification
125
Figure 45. Canopen Hardware
125
Table 122. Power LED (D1) Red LED
125
Table 123. Canopen Board Status LED (D10) (Red LED)
125
Table 124. Canopen Module Status-Error LED (D2-Red LED)
125
Table 125. Canopen Module Status-Run LED (D2-Green LED)
125
Commissioning
126
Figure 46. Canopen Parameters
126
Table 126. Canopen Parameters
127
Canopen Overview
128
Table 127. Message Frame
128
Table 128. Predefined Connection Set
129
Network Management (NMT)
130
Figure 47. NMT State Machine
130
Table 129. Start Remote Node Message
131
Table 130. Stop Remote Node Message
131
Table 131. Enter Pre-Operational Message
131
Table 132. Reset Node Message
131
Table 133. Reset Communication Message
131
Drive Profile State Machine
132
Figure 48. Internal State Machine
132
Device Profile Parameters
133
Table 134. Device Profile Parameters Index
133
Table 135. 0X6040 Control Word
134
Table 136. 0X6041 Status Word
135
Table 137. Process Data (PDO)
136
Table 138. Fixed Control Word
137
Table 139. Fixed Status Word
138
Object Directory
139
Table 140. Object Directory Index
139
Table 141. Service Data (SDO)
141
Table 142. Process Data Application Mapping Index
142
Figure 49. Device Profile
144
Devicenet External Communication Cards
145
Devicenet Technical Data
145
Table 143. Devicenet Connection
145
Table 144. Communications
145
Table 145. Environment
145
Figure 50. Trunk Lines or Drop Lines
146
Figure 51. Devicenet Hardware
146
Devicenet Board LED Status
147
Table 146. Devicenet Power LED (D1)
147
Table 147. Devicenet Board Status LED (D10)
147
Table 148. the MS and NS LED (D2)
147
Commissioning
148
Figure 52. Module and Network Status
148
Table 149. Module Status LED Description
148
Table 150. Network Status LED Description
148
Figure 53. Devicenet Parameters
149
Devicenet Overview
150
Table 151. Devicenet Parameters
150
Table 152. Instance 20 (Output) Length = 4 Bytes
151
Table 153. Instance 21 (Output) Length = 4 Bytes
151
Table 154. Instance 23 (Output) Length = 6 Bytes
151
Table 155. Instance 25 (Output) Length = 6 Bytes
151
Table 156. Instance 101 (Output) Length = 8 Bytes
152
Table 157. Instance 111 (Output) Length = 20 Bytes
153
Table 158. Instance 70 (Input) Length = 4 Bytes
154
Table 159. Instance 71 (Input) Length = 4 Bytes
154
Table 160. Instance 73 (Input) Length = 6 Bytes
155
Table 161. Instance 75 (Input) Length = 6 Bytes
155
Dn_Non_Existant
155
0X01 DN_STARTUP
155
Dn_Not_Ready
155
0X03 DN_READY
155
0X04 DN_ENABLED
155
0X05 DN_STOPPING
155
Dn_Fault_Stop
155
0X07 DN_FAULTED
155
Table 162. Instance 107 (Input) Length = 8 Bytes
156
Table 163. Instance 117 (Input). EIP Drive Status Length = 34 Bytes
157
Table 164. Instance 127 (Input). EIP Drive Status Length = 20 Bytes
158
Figure 54. Network State Machine
159
Table 165. List of Object Classes
159
Table 166. List of Services
160
Table 167. List of Data Types
160
Table 168. Reset Service
161
Table 169. Identity Object, Class 0X01
161
Table 170. Bit Definitions for Status Instance Attribute of Identity Object
162
Table 171. Values for Extended Device Status Field (Bits 4-7) in Status Instance Attribute
162
Table 172. Connection Object, Class 0X05
163
Table 173. Devicenet Object, Class 0X03
164
Table 174. Assembly Object, Class 0X04
165
Table 175. Motor Data Object, Class 0X28
166
Table 176. Control Supervisor Object, Class 0X29
167
Table 177. AC/DC Drive Object, Class 0X2A
168
Table 178. Vendor Parameters Object, Class 0Xa0, 0Xa1, 0Xa2, 0Xa3
169
Table 179. Base Device Information Object
170
Smartwire-Dt External Communication Cards
171
Table 180. Smartwire-DT Technical Data
171
Table 181. Line Length
171
Figure 55. Smartwire-DT "DXG-NET-SWD-IP20" Module Details
172
Figure 56. Smartwire-DT "DXG-NET-SWD-IP54" Module Details
172
Hardware Specifications
172
Smartwire-DT
172
Table 182. Smartwire-DT Diagnostic LED
172
Figure 57. 8 Core Flat Cable and Pin Assignment
173
Figure 58. 5 Core Round Cable and Pin Assignment
173
Figure 59. External Device Plug SWD4-8SF2-5
174
Smartwire-DT Cable
174
Table 183. Recommendation for 8 Core Flat Cable
174
Table 184. Recommendation for 5 Core Round Cable
174
Table 185. Firmware Versions of Smartwire-DT Gateways
174
Table 186. Compatible Field Bus Description Files
174
Figure 60. Connection of Smartwire-DT Module to Powerxl DG1 Drive
175
Figure 61. Mounting of Smartwire-DT "DXG-NET-SWD-IP20" Module on Powerxl DG1 Drive
176
Figure 62. Connection of Flat Cable with Smartwire-DT "DXG-NET-SWD-IP20" Module
176
Figure 63. Mounting of Smartwire-DT "DXG-NET-SWD-IP54" Module on Powerxl DG1 Drive
176
Figure 64. Connection of Round Cable with Smartwire-DT "DXG-NET-SWD-IP54" Module
176
Installation
176
Commissioning
177
Figure 67. Recommended Wire Lengths
177
Table 187. Recommended Cable Lengths
177
Figure 68. Smartwire-DT Parameter Menu
178
Smartwire-DT Parameters
178
Table 188. Smartwire-DT Parameters
179
Smartwire-DT - Powerxl Series
181
Cyclic Data
182
Table 189. Cyclic Profile Data
182
Table 190. Profile 1: Input Bytes 0 and 1
182
Table 191. Profile 1: Output Bytes 0 and 1
183
Table 193. Profile 2: Output Bytes 0 and 4
185
Table 194. References Table for Setpoint/Actual Speed
186
Smartwire-DT Diagnostics
187
Table 195. Diagnostic Alarms of the Powerxl DG1 Variable Frequency Drive
187
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Eaton PowerXL DG1 Communications Manual (195 pages)
Brand:
Eaton
| Category:
DC Drives
| Size: 10 MB
Table of Contents
Table of Contents
4
Safety
13
Before Commencing the Installation
13
Definitions and Symbols
14
Hazardous High Voltage
14
Warnings and Cautions
14
Motor and Equipment Safety
17
Powerxl Series Overview
24
How to Use this Manual
24
Receiving and Inspection
24
Real Time Clock Battery Activation
24
Figure 1. RTC Battery Connection
24
Table 1. Common Abbreviations
24
Rating Label
25
Carton Labels (U.S. and Europe)
25
General Information
25
Figure 2. Rating Label
25
Option Card Slots
26
Figure 3. DG1 Series Control Board Location
26
Figure 4. Drive Control Board Layout Showing Option Card Slots
26
Control Wiring
27
Installing DG1 Option Board
27
Table 2. Wire Sizes
27
Control Cable Grounding
28
EMC Directive
28
Figure 5. Control Cable Grounding
28
Table 3. Control Wiring Requirements
28
Table 4. Powerxl Series-DG1 General Purpose Drive Option Boards
28
Modbus Rtu On-Board Communications
29
Figure 6. Connection Diagram
29
Modbus RTU Specifications
30
Figure 7. Terminal Wiring
30
Figure 8. Termination Resistor and Shielding
30
Table 5. Connections
30
Table 6. Communications
30
Commissioning
31
Figure 9. Keypad Navigation to Rs-485 Menu
31
Table 7. Modbus Rtu/Bacnet MS/TP-P20.2
31
Modbus Communication Standards
32
Figure 10. the Basic Structure of a Modbus Frame
32
Table 8. Functions
33
Table 9. Request to Read Coils
33
Table 10. Request to Read Discrete Inputs
34
Table 11. Request to Read Holding Registers
34
Table 12. Request to Read Input Registers
34
Table 13. Request to Read Exception Status
34
Table 14. Read Diagnostics
34
Table 15. Request to Write Single Coil
34
Table 16. Request to Write Single Register
35
Table 17 . Write Coils 19-28
35
Table 18. Binary Bits and Corresponding Outputs
35
Table 19. Request to Write Holding Registers
35
Table 20. Index Table
36
Table 21. Process Data Slave → Master (Max. 22 Bytes)
36
Table 22. Process Data Master → Slave (Max. 22 Bytes)
36
Table 23. Fieldbus Basic Input Table
37
Table 24. Binary Bits and Corresponding Outputs
37
Table 25. Fb Control Word
37
Table 26. Speed Reference
37
Table 27. Fieldbus Basic Output Table
38
Table 28. Fb Status Word
38
Table 29. Fb Status Word Bit Descriptions
38
Table 30. Fb General Status Word
38
Table 31. Speed Reference
38
Table 32. Process Data out
39
Table 33. Process Data in
39
Modbus Tcp On-Board Communications
40
Modbus/Tcp Specifications
40
Hardware Specifications
40
Table 34. Modbus/Tcp Technical Data
40
Table 35. Ethernet LED Description
40
Figure 11. Module and Network Status
41
Table 36. Module Status LED Description
41
Table 37. Network Status LED Description
41
Commissioning
42
Figure 12. CAT-5E Cable
42
Figure 13. Keypad Navigation to Ethernet Comm Settings
42
Table 38. Ethernet/Ip / Modbus TCP-P20.3
42
Figure 14. Static IP Mode
44
Figure 15. Static IP Address
45
Figure 16. Static Subnet Mask
46
Figure 17. Static Default Gateway
46
Figure 18. Modbus TCP Unit ID
47
Modbus Communication Standards
48
Table 39. Request to Read Coils
48
Table 40. Request to Read Discrete Inputs
48
Table 41. Request to Read Holding Registers
48
Table 42. Request to Read Input Registers
48
Table 43. Request to Read Exception Status
48
Table 44. Read Diagnostics
48
Table 45. Request to Write Single Coil
49
Table 46. Request to Write Single Register
49
Table 47 . Write Coils 19-28
49
Table 48. Binary Bits and Corresponding Outputs
49
Table 49. Write Holding Registers
49
Table 50. Index Table
49
Table 51. Process Data Slave → Master (Max. 22 Bytes)
50
Table 52. Process Data Master → Slave (Max. 22 Bytes)
50
Table 53. Fieldbus Basic Input Table
50
Table 54. Binary Bits and Corresponding Outputs
51
Table 55. Fb Control Word
51
Table 56. Speed Reference
51
Table 57. Fieldbus Basic Output Table
52
Table 58. Status Word
52
Table 59. Fb Status Word Bit Descriptions
52
Table 60. Fb General Status Word
52
Table 61. Actual Speed
52
Table 62. Process Data out
53
Table 63. Process Data in
53
Ethernet/Ip On-Board Communications
54
Ethernet/Ip Specifications
54
Table 64. Ethernet/Ip Technical Data
54
Hardware Specifications
55
Table 65. Ethernet LED Description
55
Figure 19. Module and Network Status
56
Table 66. Module Status LED Description
56
Table 67 . Network Status LED Description
56
Ethernet/Ip Overview
57
Figure 20. Human to Machine User Interface
57
Figure 21. Machine to Machine (Industrial Environment, Fast Communication)
57
Figure 22. CAT-5E Cable
58
Table 68. Powerxl Ethernet/Ip Network Settings
58
Commissioning
59
Figure 23. Static IP Mode
60
Figure 24. Static IP Address
61
Figure 25. Static Subnet Mask
62
Figure 26. Static Default Gateway
62
PLC Programming
63
Table 69. List of Object Classes
73
Table 70. Services Supported by Object Classes
74
Table 71. Elementary Data Types
74
Table 72. Constructed Data Types
74
Table 73. Different Types of Resets Supported by the Identity Object
74
Table 74. Identity Object
75
Table 75. Connection Manager Object
76
Table 76. TCP/IP Interface Object
77
Table 77 . Ethernet Link Object
78
Table 79. Motor Data Object
80
Table 80. Control Supervisor Object
81
Figure 27 . State Transition Diagram
82
Table 81. Motor Data Object
83
Table 82. Vendor Specific Objects
84
Table 87 . Instance 101 (Output) Length = 8 Bytes
86
Table 88. Instance 111 (Output) Length = 20 Bytes
87
Table 89. Instance 70 (Input) Length = 4 Bytes
88
Table 90. Instance 71 (Input) Length = 4 Bytes
88
Table 91. Instance 73 (Input) Length = 6 Bytes
89
Table 92. Instance 75 (Input) Length = 6 Bytes
89
Table 93. Instance 107 (Input) Length = 8 Bytes
89
Table 94. Instance 117 (Input). Eip Drive Status Length = 34 Bytes
90
Table 95. Instance 127 (Input). Eip Drive Status Length = 20 Bytes
91
Bacnet Ms/Tp-On-Board Communication
92
Bacnet MS/TP Specifications
92
Figure 28. Principal Example Diagram
92
Table 96. Bacnet MS/TP Technical Data
92
Figure 29. Stripping the Cable
93
Figure 30. RS-485 Cable Strip (Aluminum Shield)
93
Figure 31. G-Max Drive Terminals (Bacnet)
93
Figure 32. RS-485 Ground
93
Figure 33. RS-485 Bus Termination Setup
94
Figure 34. Bacnet Bus Termination
94
Commissioning
95
Figure 35. Bacnet Parameter Navigation
95
Table 97 . Modbus Rtu/Bacnet MS/TP-P20.2
96
Bacnet Overview
97
Table 98. Supported Object Types and Properties Summery
97
Table 99. Binary Value Object Instance Summary
99
Table 100. Analog Value Object Instance Summary
100
Profibus-Dp External Communication Cards
102
PROFIBUS Specifications
102
Table 101. PROFIBUS Technical Data
102
Table 102. Line Length
102
Hardware Specifications
103
Figure 36. Com1 PROFIBUS Card Layout
103
Table 103. PROFIBUS Leds
103
Table 104. Connector and Pin Assignment
104
PROFIBUS Cable
105
Figure 37. Com1 PROFIBUS DB9 Adapter
105
Table 105. PROFIBUS Cable Connections
105
Table 106. Recommended Cable
105
Commissioning
106
Figure 38. PROFIBUS Parameter Menu
106
Table 107. PROFIBUS Parameters
107
PROFIBUS-Powerxl DG1
108
Table 108. Binary Bits and Corresponding Outputs
109
Table 109. FB Control Word
109
Table 110. Speed Reference
109
Table 111. Bypass Mode Process Data Modules
110
Table 112. Fieldbus Basic Output Table
110
Table 113. Status Word
110
Table 114. Status Word Bit Descriptions
110
Table 115. Actual Speed
110
PROFIBUS Overview
111
Figure 39. Profidrive
111
Figure 40. Application Class
112
Table 116. Application Class
112
Table 117. Profidrive Control Word 1-STW1 Message Examples
113
Table 118. Control Word (STW1) Message Examples
115
Table 119. Application Status Word Profidrive
116
Table 120. References
117
Figure 41. General State Diagram
118
Table 121. PROFIBUS Option Card
119
Table 122. Standard Telegram 1
119
Table 123. Words and Double Words
120
Table 124. Base Mode Parameter Request
120
Table 125. Base Model Response
120
Table 126. Field Coding
121
Canopen External Communication Cards
123
Canopen Technical Data
123
Canopen Cable
123
Table 127. Canopen Connections
123
Table 128. Communications
123
Table 129. Environment
123
Table 130. Practical Bus Length
123
Canopen Bus Termination
124
Figure 42. Canopen Bus Termination
124
Hardware Specification
125
Figure 43. Canopen Hardware
125
Table 131. Power LED (D1) Red LED
125
Table 132. Canopen Board Status LED (D10) (Red LED)
125
Table 133. Canopen Module Status-Error LED (D2-Red LED)
125
Table 134. Canopen Module Status-Run LED (D2-Green LED)
125
Commissioning
126
Figure 44. Canopen Parameters
126
Table 135. Canopen Parameters
127
Canopen Overview
128
Table 136. Message Frame
128
Table 137. Predefined Connection Set
129
Network Management (NMT)
130
Figure 45. NMT State Machine
130
Table 138. Start Remote Node Message
131
Table 139. Stop Remote Node Message
131
Table 140. Enter Pre-Operational Message
131
Table 141. Reset Node Message
131
Table 142. Reset Communication Message
131
Drive Profile State Machine
132
Figure 46. Internal State Machine
132
Device Profile Parameters
133
Table 143. Device Profile Parameters
133
Table 144. 0X6040 Control Word
134
Table 145. 0X6041 Status Word
135
Table 146. Process Data (PDO)
136
Table 147. Fixed Control Word
137
Table 148. Fixed Status Word
138
Object Directory
139
Table 149. Object Directory
139
Table 150. Service Data (SDO)
141
Table 151. Process Data Application Mapping
142
Figure 47. Device Profile
144
Devicenet External Communication Cards
145
Devicenet Technical Data
145
Table 152. Devicenet Connection
145
Table 153. Communications
145
Table 154. Environment
145
Table 155. Network
145
Devicenet Cabling
146
Hardware Specification
146
Figure 48. Trunk Lines or Drop Lines
146
Figure 49. Devicenet Hardware
146
Table 156. Devicenet Power LED (D1)
147
Table 157. Devicenet Board Status LED (D10)
147
Table 158. the MS and NS LED (D2)
147
Commissioning
148
Figure 50. Devicenet Parameters
148
Devicenet Overview
149
Table 159. Devicenet Parameters
149
Table 83. Instance 20 (Output) Length = 4 Bytes
150
Table 84. Instance 21 (Output) Length = 4 Bytes
150
Table 85. Instance 23 (Output) Length = 6 Bytes
150
Table 86. Instance 25 (Output) Length = 6 Bytes
150
Table 160. Instance 20 (Output) Length = 4 Bytes
150
Table 161. Instance 21 (Output) Length = 4 Bytes
150
Table 162. Instance 23 (Output) Length = 6 Bytes
150
Table 163. Instance 25 (Output) Length = 6 Bytes
150
Table 164. Instance 101 (Output) Length = 8 Bytes
151
Table 165. Instance 111 (Output) Length = 20 Bytes
152
Table 166. Instance 70 (Input) Length = 4 Bytes
153
Table 167. Instance 71 (Input) Length = 4 Bytes
153
Table 168. Instance 73 (Input) Length = 6 Bytes
154
Table 169. Instance 75 (Input) Length = 6 Bytes
154
Table 170. Instance 107 (Input) Length = 8 Bytes
155
Table 171. Instance 117 (Input). EIP Drive Status Length = 34 Bytes
156
Table 172. Instance 127 (Input). EIP Drive Status Length = 20 Bytes
157
Figure 51. Network State Machine
158
Table 173. List of Object Classes
158
Table 174. List of Services
159
Table 175. List of Data Types
159
Table 176. Reset Service
160
Table 177. Identity Object, Class 0X01
160
Table 178. Bit Definitions for Status Instance Attribute of Identity Object
161
Table 179. Values for Extended Device Status Field (Bits 4-7) in Status Instance Attribute
161
Table 180. Connection Object, Class 0X05
162
Table 181. Devicenet Object, Class 0X03
163
Table 78. Assembly Object
164
Table 182. Assembly Object, Class 0X04
164
Table 183. Motor Data Object, Class 0X28
165
Table 184. Control Supervisor Object, Class 0X29
166
Table 185. AC/DC Drive Object, Class 0X2A
167
Table 186. Vendor Parameters Object, Class 0Xa0, 0Xa1
168
Xa2, 0Xa3, 0Xa3, 0Xa4
168
Table 187. Base Device Information Object
169
Eaton PowerXL DG1 Installation Manual (128 pages)
Variable Frequency Drive
Brand:
Eaton
| Category:
DC Drives
| Size: 7 MB
Table of Contents
Table of Contents
4
Before Commencing the Installation
9
Definitions and Symbols
10
Hazardous High Voltage
10
Warnings and Cautions
10
Motor and Equipment Safety
13
Chapter 1-Powerxl Series Overview
21
How to Use this Manual
21
Receiving and Inspection
21
Real Time Clock Battery Activation
21
Figure 1. RTC Battery Connection
21
Table 1. Common Abbreviations
21
Rating Label
22
Carton Labels (U.S. and Europe)
22
Figure 2. Rating Label-DG1
22
Figure 3. Rating Label-DH1
22
Figure 4. Carton Label-DG1
22
Figure 5. Carton Label-DH1
22
Catalog Number System
23
Figure 6. Catalog Numbering System
23
Power Ratings and Product Selection
24
Table 2. Open Type IP20
24
Table 3. Type 1/IP21
24
Table 4. Type 12/IP54
25
Table 5. Open Type IP20
25
Table 6. Type 1/IP21
26
Table 7. Type 12/IP54
26
Table 8. Type 1/IP21
27
Table 9. Type 12/IP54
27
DG1 Replacement Parts
28
Table 10. Frame 0
28
Table 11. Frame 1
28
Table 12. Frame 2
29
Table 13. Frame 3
29
Table 14. Frame 4
30
Table 15. Frame 5
31
Table 16. Frame 6
32
DH1 Replacement Parts
33
Table 17 . Frame 1
33
Table 18. Frame 2
33
Table 19. Frame 3
33
Table 20. Frame 4
34
Table 21. Frame 5
34
Table 22. Frame 6
34
Chapter 2-Engineering Considerations
35
Introduction
35
Figure 7 . Drive System (PDS = Power Drive System)
35
Table 23. Drive System Components
35
Electrical Power Network
36
Input Voltage and Frequency
36
Input Voltage Balance
36
Figure 8. AC Power Networks with Grounded Neutral Point (TN-/TT Networks)
36
Total Harmonic Distortion (THD)
37
Reactive Power Compensation Devices
37
Chapter 3-Product Overview
38
Component Identification
38
Figure 10. Block Diagram, Elements of Powerxl Frequency Inverters
39
Table 24. Elements of Powerxl Frequency Inverters
39
Selection Criteria
40
Proper Use
40
Figure 11. Selection Criteria
40
Maintenance and Inspection
41
Storage
41
Service and Warranty
41
Table 25. Maintenance Measures and Intervals
41
Chapter 4-Safety And Switching
42
Fuses and Cable Cross-Sections
42
Cables and Fuses
42
Residual-Current Device (RCD)
42
Figure 12. Identification on the FI Circuit Breakers
42
Leakage Current
43
Input Contactor
43
EMC Measures
44
Figure 13. EMC Measures
44
Table 26. Motor Power Cable EMC Guidelines
44
Chapter 5-Motor And Application
45
Motor Selection
45
Connecting Motors in Parallel
45
Parallel Connection of Several Motors to One Frequency Inverter
46
Figure 14. Parallel Connection
46
Figure 15. Example of a Motor Ratings Plate
46
Figure 16. Star and Delta Circuit Types
46
Figure 17. V/Hz Characteristic Curve
47
Table 27 . Assignment of Frequency Inverters to Example Motor Circuit
47
Bypass Operation
48
Connecting EX Motors
48
Figure 18. Bypass Motor Control (Example)
48
Table 28. Bypass Motor Control
48
Chapter 6-Installation Requirements
49
Electrical Installation Warnings and Cautions
49
Standard Mounting Instructions
49
Figure 19. Mounting Space
50
Table 29. Space Requirements for Mounting the Powerxl Series VFD and Airflow
50
Dimensions
51
Figure 20. Open Drives FR0-FR6
51
Table 30. Mounting Drive Dimensions
51
Standard Drive Mounting
52
FR6 Wiring
57
CHAPTER 6-INSTALLATION REQUIREMENTS, Continued
57
Figure 21. FR6 Wiring Layout
57
Cable Selection: Power and Motor Leads
58
Connection Tightening Torque
58
Figure 22. Brake Resistor Wiring
58
Line (Mains) and Motor Cable Installation
58
Power Wiring Selection
58
Table 31. Tightening Torque
58
Table 32. Spacing between Parallel Motor Cables
59
Table 33. Maximum Motor Power Cable Length 230/480 V
59
Table 34. Maximum Motor Power Cable Lengths 575 V
59
Table 35. Motor Power Cable EMC Guidelines
59
Cable Routing
60
Figure 23. Input Power and Motor Cable Stripping Lengths
60
Table 36. Input Power and Motor Cable Stripping and Wire Lengths
60
Wiring the VFD
60
Rubber Grommet Installation Instructions
62
Figure 24. Ground Wiring
63
Table 37. I/O Connection
64
Figure 25. Terminal Block Layout
65
Table 38. I/O Specifications
65
Figure 26. Basic Internal Control Wiring Diagram
66
Control Board
67
Figure 27. Powerxl Variable Frequency Drive
67
Figure 28. Thermistor/Sto Wiring Diagram
68
Figure 29. Example of Wiring a STO with the Internal 24 V Supply
68
Figure 30. Example of Wiring a STO with the Internal 24 V Supply
68
Safe Torque off (STO)
68
Connection to Power Section
69
Figure 31. Connection to Power Section
69
Figure 32. Grounding
69
Ground Connection
69
Terminal Designations in the Power Section
69
Three-Phase Input Connection
69
Checking the Cable and Motor Insulation
70
Figure 33. Product Modified Sticker
70
Product Modified Sticker
70
Chapter 7-Emc Installation
71
EMC Measures in the Control Panel
71
Earthing
71
Screen Earth Kit
71
Installation Requirements
72
Figure 34. EMC-Compliant Setup-230 Vac, 460/480 Vac, 600 Vac
72
International EMC Protection Cable Requirements
73
Figure 35. Cable Description
73
Table 39. 1St Environment 2Nd Environment EMC Levels
73
Table 40. Motor Power Cable EMC Guidelines
73
Table 41. Cable Categories
73
Installation in Corner-Grounded Network and IT System
74
Figure 36. Location of the EMC Screw in Frame 0
74
Figure 37 . Locations of the EMC Screw in Frame 1 and Frame 3
74
Figure 38. Locations of EMC and MOV Screws for Frame 2 and Frame 4
75
Figure 39. Locations of the EMC Screws in Frame 5 and Frame 6
75
Appendix A-Technical Data and Specifications
76
Technical Data
76
Table 42. Powerxl Series
76
Appendix B-Installation Guidelines
79
Cable and Fuse Sizing
79
Table 43. North America Cable and Fuse Sizes-208 Vac to 240 Vac Ratings
79
Table 44. International Cable and Fuse Sizes-208 Vac to 240 Vac Ratings
80
Table 45. North America Cable and Fuse Sizes-440 Vac to 500 Vac Ratings
81
Table 46. International Cable and Fuse Sizes-380 Vac to 440 Vac Ratings
82
Table 47. North America Cable and Fuse Sizes-525 Vac to 600 Vac Ratings
83
Temperature Deratings
84
Table 48. 230 V Temperature Deratings (VT)
85
Table 49. 230 V Temperature Deratings (CT)
86
Table 50. 480 V Temperature Deratings (VT)
87
Table 51. 480 V Temperature Deratings (CT)
88
Table 52. 600 V Temperature Deratings (VT)
89
Table 53. 600 V Temperature Deratings (CT)
90
Heat Loss Data
91
Table 54. 230 V Heat Loss Data
91
Table 55. 400 V Heat Loss Data
91
Brake Resistor Sizing
92
Table 56. 600 V Heat Loss Data
92
Table 57. 230 V Idle Heat Loss FR0~FR6
92
Table 58. 480 V Idle Heat Loss FR0~FR6
92
Table 59. 575 V Idle Heat Loss FR1~FR6
92
Table 60. Brake Resistor Sizing Data
92
Efficiency Ratings
93
Table 61. 230 V FR0-Xhp Efficiency Rating
93
Table 62. 230 V FR1-4Hp Efficiency Rating
93
Table 63. 230 V FR2-10Hp Efficiency Rating
93
Table 64. 230 V FR3-20Hp Efficiency Rating
93
Table 65. 230 V FR4-40Hp Efficiency Rating
94
Table 66. 230 V FR5-75Hp Efficiency Rating
94
Table 67. 400 V FR0-Xhp Efficiency Rating
94
Table 68. 400 V FR1-7.5Hp Efficiency Rating
94
Table 69. 400 V FR2-20Hp Efficiency Rating
95
Table 70. 400 V FR3-40Hp Efficiency Rating
95
Table 71. 400 V FR4-75Hp Efficiency Rating
95
Table 72. 400 V FR5-150Hp Efficiency Rating
95
Table 73. 575 V FR1-7.5Hp Efficiency Rating
96
Table 74. 575 V FR2-20Hp Efficiency Rating
96
Table 75. 575 V FR3-40Hp Efficiency Rating
96
Table 76. 575 V FR4-75Hp Efficiency Rating
97
Table 77. 575 V FR5-150Hp Efficiency Rating
97
Appendix C-Dimension Drawings
98
Dimension Drawings
98
Figure 40. FR0 Dimension Drawing
98
Figure 41. FR1 Dimension Drawing
99
Figure 42. FR1 Dimension Drawing Flange Mount
100
Figure 43. FR2 Dimension Drawing
101
Figure 44. FR2 Dimension Drawing Flange Mount
102
Figure 45. FR3 Dimension Drawing
103
Figure 46. FR3 Dimension Drawing Flange Mount
104
Figure 47. FR4 Dimension Drawing
105
Figure 48. FR4 Dimension Drawing Flange Mount
106
Figure 49. FR5 Dimension Drawing
107
Figure 50. FR5 Dimension Drawing Flange Mount
108
Figure 51. FR6 Dimensional Drawing
109
Figure 52. FR6 Dimensional Drawing Flange Mount
110
Appendix D-Safety Instructions for Ul and Cul
111
UL Standards Compliance
111
Table 78. Protection Ratings-480 V Drive Series
112
Table 79. Protection Ratings-230 V Drive Series
113
Field Wiring
114
Table 80. Protection Ratings-575 V Drive Series
114
Table 81. Required Line and Motor Wire Torque (480 V)
115
Table 82. Required Line and Motor Wire Torque (230 V)
116
Table 83. Required Line and Motor Wire Torque (575 V)
117
Table 84. Required Grounding Wire Torque (480 V)
118
Table 85. Required Grounding Wire Torque (230 V)
119
Table 86. Required Grounding Wire Torque (575 V)
120
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Eaton PowerXL DG1 Installation Manual (24 pages)
Enclosed Drives
Brand:
Eaton
| Category:
DC Drives
| Size: 0 MB
Table of Contents
Table of Contents
3
1 Safety
5
2 General Design
5
3 Documentation
6
4 Identification
6
UNIT Identification LABELS
6
Cat Number Nomenclature
7
5 Electrical Ratings
9
Input Voltage (VIN)
9
Output Voltage (VOUT)
9
Output AMPS
9
Output Frequency
9
Short Circuit Interrupting Rating
9
6 Environmental Ratings
9
7 Product Family/Design Type
9
EGS and SVX Standard Design
9
EGF and CFX Filtered Design
9
8 Std Options
10
9 Enclosures
11
Enclosure Options
11
Enclosure Outline DIM and Mounting Details
11
10 Installation & Mounting Notes
11
11 Component Locations
11
12 Wiring
11
Important Wiring Notes
11
Conduit Plates
11
Input Power Wiring
11
Motor Wiring
11
13 Wiring Technical Information
12
Input Wiring
12
Output Wiring
12
Eaton PowerXL DG1 Instruction Leaflet (34 pages)
VFD
Brand:
Eaton
| Category:
DC Drives
| Size: 13 MB
Table of Contents
Table of Contents
4
Fr0
6
Fr1
6
Fr2
7
Fr3
7
Fr4
8
Fr5
11
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