Axminster TS-200-2 Assembly Instructions Manual

Hobby series basic table saws

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AXMINSTER

Hobby

SERIES

Product Kits

Leg Stand

501248 - TS-200-2

508213 - TS-250M-2

Sliding Table Kit

501254 - TS-200-2

508214 - TS-250M-2

R/H Extension Table

508311 - TS-200-2

508313 - TS250M-2

Table Saw Complete Kit

717666 - TS-200-2

717667 - TS- 250M-2

TS-200-2 & TS-250M-2

Basic Table Saws

Whole assembly instructions including leg

stand extension table and sliding table kits

TS-250-2

Code: 508312

Code 508310

Code 508312

TS-200-2

Code: 508310

AT&M: 21/03/2016

REF: 508472

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Summary of Contents for Axminster TS-200-2

Page 1 Code 508310 AXMINSTER Code 508312 Hobby SERIES TS-200-2 & TS-250M-2 Product Kits Basic Table Saws Whole assembly instructions including leg stand extension table and sliding table kits Leg Stand 501248 - TS-200-2 508213 - TS-250M-2 Sliding Table Kit TS-200-2 501254 - TS-200-2...
Page 2: Table Of Contents
Index of Contents Index of Contents Declaration of Conformity What’s Included 03-04 Optional Accessories 05-06 General Instructions for 230V Machines 07-08 Specifi c Instructions/Precaution for the Saw Table Specifi cation Assembly 09-10-11-12-13-14-15-16-17-18-19-20-21 Illustration and Parts Description 22-23-24-25 Setup and Adjustments 26-27-28 Operating Instructions 29-30...
Page 3: Ts-250M
10 No Cap head Screws 13 No Washers 3 No Nuts Optional Sliding Table Assembly ( TS-200-2 Kit Code: 501254) 1 No Angle Fence (TS-250M-2 Kit Code: 508214) 1 No Angle Fence End Block with two Phillips screws 1 No...
Page 4: Code
What’s Included Having unpacked your saw and its accessories please dispose of any unwanted packaging properly. The packaging is biodegradable. Basic Saw (Codes: 508310 & 508312)
Page 5: Code
Optional Accessories Leg Stand (Kit Codes: 501248 & 508213) R/H Extension Table (Kit code: 508311 & 508313)
Page 6: Optional Accessories
Optional Accessories Sliding Table (Kit code: 501254 & 508214) Work clamp block Connecting block...
Page 7: General Instructions For 230V Machines
General Instructions for 230V Machines not use any solvents or cleaners, as these may cause Good Working Practices/Safety damage to any plastic parts or to the electrical components. Keep the work area as uncluttered as is The following suggestions will enable you to observe practical, this includes personnel as well as material.
Page 8: General Instructions For 230V Machines
General Instructions for 230V Machines Check that blades are the correct type and size, are Above all, OBSERVE…. make sure you know what is happening around you and USE YOUR COMMON undamaged and are kept clean and sharp, this will maintain their operating performance and lessen the SENSE.
Page 9: Notes
Speciﬁ cation Code 508310 Code 508312 Model TS-200-2 Basic Model TS-250M-2 Basic Rating Hobby Rating Hobby Power 1.1kW 230V, 1ph Power 1.5kW 230V 1ph Blade Dia/Bore 205mm/30mm Blade Dia/Bore 250mm/30mm Blade Tilt 0° to 45° Blade Tilt 0° to 45°...
Page 10 Assembly Fig B Tilt mechanism shaft Mounting the Saw Bench to the Stand Fig 05 1. With assistance, place the Saw Bench (A) onto the stand. Align the four mounting holes at the base of the saw bench with the four mounting 2.
Page 11 Assembly 5. Locate the crown guard and ﬂ exible hose (B). Remove the clamping pin bolt, washer and lift and shift handle from the crown guard assembly, slot the guard down over the riving knife (A1) until the holes are in line then replace the pin bolt, washer and clamping handle, see fi gs 13-14.
Page 12 Assembly Rip fence extension 9. Move the fence (E) until it’s in line with the tables ‘T’ slot, see fi g 20. If the fence is out of alignment loosen the four cap head screws on top of the rip fence assembly and adjust the fence until its in alignment with the ‘T’...
Page 13: Notes
Assembly 13. Lift up the fence clamping handle, push in and turn the control knob on the micro adjuster (A3) and check it tracks smoothly down the fence rail (F), see fi g 31. Fig 31 Micro Adjuster (TS-250M-2 ONLY) 12.
Page 14 Assembly 15. Attach the hose support bracket (A4) to the far Fig 37 corner of the saw table using two cap head screws and nuts, see fi g 34-35. Fig 34-35 Cap head screws Hex key Fig 38 16. Locate the ﬂ exible hose (B) and hose clips (G2). Place a clip over one end of the hose and insert the hose over the 50mm outlet on the extraction moulding (C) and tighten the hose clip, see fi g 36.
Page 15 Assembly Fig 39 Fig 42-43 4. Remove the washers/nuts from the remaining three bolts and place aside, position the bolts along the rail, put to hand four cap head screws (Q1) and washers (Q2), see fi g 40. 5. Slot the three bolts in the fence rail (M) through the three holes in the extension table (P), see fi g 41 lift up the table (P) and align the four holes to the side with holes in the saw table and secure using cap...
Page 16 Assembly 8. Locate the rear rip fence guide rail (O), line up the Fig 49-50 holes and the machined cutouts with the ‘T’ slots to the rear of the saw table (A), see fi g 46. Insert three cap head screws with washers through the guide rail (O) into the threaded holes in the saw table, lightly tighten with a Hex key.
Page 17 Assembly 14. Move the fence (E) until it’s in line with the table’s ‘T’ slot, if the fence is out of alignment loosen the four cap head screws on top of the rip fence assembly, see 12. Replace the rip fence assembly (E) onto the fi g 57 and adjust the fence until its in alignment, front fence rail (F).
Page 18 Assembly Fig 58 Fig 61 Fig 59-60 Threaded nuts Fig 62 Pre-drilled holes Fig 63 2. Place an M6x16mm Hex bolt (W3) in each of the ‘T’ Slot four clearance holes on both support arms (V) and loosely screw on an M6 nut and washer, see fi g 61. 3.
Page 19 Assembly Fig 64-65 Fig 67 Angle Fence 1). Put to hand the work clamp block (U), and slide it into the T-slot on the angle fence (R). Locate the connecting block (U) and slide it onto the angle fence as before, see fi gs 68-69. Slide the T-bolt on the base of the connecting block (U) into the T-slot on the sliding carriage table (Y), see fi gs 70-71.
Page 20 Assembly Fig 70-71 Fig 73-74 ‘T’ Slot Lift and shift handle Connecting block Lift and shift handle Angle fence stop ‘T’ Bolt Fig 72 Fig 75 90˚ Square The picture above shows the angle fence (R) When correct tighten the lift and shift handle on the removed from the carriage table for clarity.
Page 21 & shift handles to lock the angle fence in position. Note: The fence can also be used at the rear of the sliding carriage table if you prefer to push the timber against the fence. TS-200-2 Fig 78-79 Carriage table scale TS-250M-2...
Page 22: Illustration And Parts Description
Sliding table assembly Hose support bracket Connecting block R/H extension table Basic table saw Tilt operating wheel Stand TS-200-2 Complete Kit Crown guard clamp Flip over stop Work clamp Sliding carriage table Rip Fence assembly Rear guide rail Carriage arm...
Page 23 Illustration and Parts Description TS-200-2 Basic Saw TS-250M-2 Basic Saw...
Page 24 Illustration and Parts Description Clamping knob Shroud Scale Pointer Mitre fence assembly NVR ON/OFF switch with emergency stop shroud Adjusting screw Pointer Scale Tilt operating wheel Tilt scale pointer and adjusting screw Tilt mechanisum clamp Scale Rise and fall operating wheel and the Carriage table scale for measuring set angles clamping handle for the tilt mechanisum...
Page 25 Illustration and Parts Description Clamp Work clamp block (A) and connecting block (B) Flip over stop assembly Scale Fence rail scale Crown guard (A), Blade (B) Saw blade assembly set at 45˚ and Riving knife (C) Rip fence clamp (A), Rip fence extension (B) 100mm Dust extraction outlet and micro adjuster (TS-250M-2 Only) (C)
Page 26: Setup And Adjustment
Setup and Adjustment Adjusting the Rip Fence to the Blade The Riving Knife 1. Raise the saw blade to its highest point and The fence assembly must be parallel to the saw remove the saw blade crown guard, see fi g 13-14 on blade for producing accurate cuts.
Page 27 Setup and Adjustment 4. The rip fence extension can be repositioned from Adjusting the Pivot the vertical to a horizontal position for guiding thin NOTE: Before pivoting the blade for angle cuts timber pieces through. Loosen the two clamping ﬁ rst remove the ‘yellow kerf plate’ from the table, handles holding the fence extension, remove, lay see ﬁ...
Page 28 Setup and Adjustment Setting the Blade Alignment 4. Place the rule to the opposite end of the blade and take a further reading, see fi g 96. If the blade is not cutting 100% true, the blade is out of alignment. Follow the instructions below on how 6.
Page 29: Operating Instructions
Operating Instructions Fig 99 NOTE: BEFORE USING YOUR SAW, GO ROUND AND MAKE SURE EVERYTHING IS SECURE, FASTENED DOWN, THAT ALL TOOLS ARE CLEARED AWAY FROM THE WORK AREA! CHECK: THE BLADE FOR SHARPNESS,MISSING TEETH, Fig 100 RESIN BUILD UP ECT., CLEAN IF NECESSARY.
Page 30: Changing The Saw Blade
Operating Instructions Fig 102 Fig 103 THE BLADE IS SET AT AN ANGLE LESS THAN 90˚ DEGREES FOR BEVEL CUTS HOLD THE WORK FIRMLY LOCK THE MITRE BLADE GUARD FENCE AND HOLD THE WORK FIRMLY Changing the Saw Blade 1. Raise the saw blade to its highest point, remove Fig 105 the saw blade guard, remove the four Hex screws that secure the table insert, place carefully aside...
Page 31 Changing the Saw Blade 6. Check the old blade for sharpness, missing teeth, resin build up, etc., clean if necessary and send for refurbishment/resharpening if required. If the blade is not to be re-sharpened, clean and pack away in its storage case.
Page 32 Parts Breakdown/List TS-200-2 and TS-250M-2 (Motor Housing Exploded Diagram)
Page 33 Parts Breakdown/List Part No Description Ball bearing Set screw C-Spring Shaft Shaft Hand wheel Supporting plate Washer Sharp Washer Lead screw nut Motor Washer C-Spring Lever Motor guidance plate Sawing base Arbor Washer Screw Set Screw Washer Set Screw Connecting plate Washer Lock bolt M5 Long plate...
Page 34 Parts Breakdown/List Lens Table Taping screw ST4.2×12 Cover End cap,fence carrier Screw Fence carrier Screw Eccentric shaft Lock plate Scale Pan head screw M4×10 Lock handle Hex nut M8 Screw Lock handle,fence Bung T-nut M5 Hex nut Pan head screw M5×10 Flat washer Fine adjusting handle Bearing Bar...
Page 35 Parts Breakdown/List TS-250M-2 (Table & Fence Exploded Diagram)
Page 36 Parts Breakdown/List TS-200-2 (Table & Fence Exploded Diagram)
Page 37 Parts Breakdown/List Part No Description Flat washer Hand wheel Bearing Bar Screw Bearing Small handgrip Thread shaft Connecting plate Plate Flat washer 5 Clamp Fence extrusion aluminium Dust extraction hose Push Base Screw M6×65 Switch box Fence “L”shape Switch Carriage screw M6×70 Clamp for cord Screw Set screw...
Page 38 Parts Breakdown/List Sliding Table Exploded Diagram...
Page 39: Wiring Diagram
Parts Breakdown/List Part No Description Screw M4 x 12 C-shaped ring Wood block Sliding axle Angle fence E’ ring ɸ 16 Eccentric bush Hex thin nut M8 Press handle Set screw M8 x 25 Square toes nut Eccentric nut Angle.ruler Trolley Sliding table Washer ɸ...
Page 40 CE Certiﬁ cate...
Page 41 CE Certiﬁ cate...
Page 42 Notes...
Page 43 Notes...
Page 44 Hobby, Trade, Industrial, Engineer, Air Tool & CNC Technology Series machines It’s probably the most comprehensive FREE guarantee ever- buy with confidence from Axminster! So sure are we of the quality, we cover all parts and labour free of charge for three years! •...

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Ts-250m-2

Axminster TS-200-2 Assembly Instructions Manual

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