Manitou MLT 845 120 LSU 3-E3 Series Operator's Manual
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Manitou MLT 845 120 LSU 3-E3 Series Operator's Manual

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THIS OPERATOR'S MANUAL MUST BE KEPT IN THE LIFT TRUCK
THIS OPERATOR'S MANUAL MUST BE KEPT IN THE LIFT TRUCK
BP 249
BP 249
44158 ANCENIS CEDEX - FRANCE
44158 ANCENIS CEDEX - FRANCE
TEL : 33 (0)2 40 09 10 11
TEL : 33 (0)2 40 09 10 11
YOUR DEALER
YOUR DEALER
547980 EN (01/04/2008)
547980 EN (01/04/2008)
MLT 845 120 LSU Série 3-E3
MLT 845 120 LSU Série 3-E3
MLT 940 L 120 LSU Série 3-E3
MLT 940 L 120 LSU Série 3-E3
OPERA
OPERATOR'S
TOR'S
AND MUST BE READ
AND MUST BE READ
https://www.forkliftpdfmanuals.com/
MANUAL
MANUAL
AND UNDERSTOOD BY OPERATORS.
AND UNDERSTOOD BY OPERATORS.

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Summary of Contents for Manitou MLT 845 120 LSU 3-E3 Series

  • Page 1     BP 249 BP 249 44158 ANCENIS CEDEX - FRANCE 44158 ANCENIS CEDEX - FRANCE TEL : 33 (0)2 40 09 10 11 TEL : 33 (0)2 40 09 10 11 YOUR DEALER YOUR DEALER 547980 EN (01/04/2008) 547980 EN (01/04/2008) MLT 845 120 LSU Série 3-E3 MLT 845 120 LSU Série 3-E3 MLT 940 L 120 LSU Série 3-E3...
  • Page 2 https://www.forkliftpdfmanuals.com/...
  • Page 3     OPERA OPERATING AND TING AND SAFETY INSTRUCTIONS  SAFETY INSTRUCTIONS  2 - DESCRIPTION  2 - DESCRIPTION  3 - MAINTENANCE  3 - MAINTENANCE  4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE  4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE  15/02/2008 15/02/2008 1ST DATE OF ISSUE...
  • Page 4 https://www.forkliftpdfmanuals.com/...
  • Page 5         OPER TI TING  NG  AND SAFETY  AND SAFETY  INSTRUCTIONS  INSTRUCTIONS  https://www.forkliftpdfmanuals.com/...
  • Page 6     https://www.forkliftpdfmanuals.com/...

  • Page 7: Table Of Contents

        TABLE OF CONTENTS  TABLE OF CONTENTS  INSTRUCTIONS TO THE COMPANY MANAGER  INSTRUCTIONS TO THE COMPANY MANAGER  1 - 4  1 - 4  THE OPERATOR THE OPERATOR 1 - 4 1 - 4 THE LIFT TRUCK THE LIFT TRUCK 1 - 4 1 - 4 A - THE LIFT...

  • Page 8: The Operator

    THE LIFT TRUCK  A - THE TRUCK’S SUITABILITY FOR THE JOB A - THE TRUCK’S SUITABILITY FOR THE JOB MANITOU has ensured that this lift MANITOU has ensured that this lift truck is suitable for use under the s truck is suitable for use under the...

  • Page 9: C - Modification Of The Lift Truck

        C - MODIFICATION OF THE LIFT TRUCK C - MODIFICATION OF THE LIFT TRUCK For your safety and that of others, you must not change the structure and settings of the various components used in your lift truck For your safety and that of others, you must not change the structure and settings of the various components used in your lift truck (hydraulic pressure, calibrating limiters, I.C.

  • Page 10: Preambule

        INSTRUCTIONS FOR INSTRUCTIONS FOR THE OPERA OPERATOR  TOR  PREAMBLE  PREAMBLE  WHENEVER YOU SEE THIS SYMBOL IT WHENEVER YOU SEE THIS SYMBOL IT MEANS: MEANS: WARNING ! BE CAREFUL ! YOUR WARNING ! BE CAREFUL ! YOUR SAFETY OR THE SAFETY OF SAFETY OR THE SAFETY OF THE LIFT TRUCK IS AT RISK.

  • Page 11: E - Lifting People

    PLATFORM-fitted lift truck, people can only be -fitted lift truck, people can only be lifted using platforms lifted using platforms designed by MANITOU for the purpose. designed by MANITOU for the purpose. MANITOU sells equipment specifically designed f MANITOU sells equipment specifically designed...

  • Page 12: A - Before Starting The Lift Truck

        OPERA OPERATING INSTRUCTIONS UNLADEN AND TING INSTRUCTIONS UNLADEN AND LADEN  LADEN  A - BEFORE STARTING THE LIFT TRUCK A - BEFORE STARTING THE LIFT TRUCK - Carry out daily maintenance (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE). - Carry out daily maintenance (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE).

  • Page 13: C - Environment

        C - ENVIRONMENT C - ENVIRONMENT - Comply with site safety regulations. - Comply with site safety regulations. - If you have to use the lift truck in a dark area or at night, make sure it is equipped with working lights. - If you have to use the lift truck in a dark area or at night, make sure it is equipped with working lights.

  • Page 14: E - Starting The Lift Truck

        E - STARTING THE LIFT TRUCK E - STARTING THE LIFT TRUCK SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS The lift truck must only The lift truck must only be started up or be started up or maneuvered when the operator is sitting in the driver’s cab, with maneuvered when the operator is sitting in the driver’s cab, with his seat belt adjusted and fastened.

  • Page 15: G - Stopping The Lift Truck

        - Use the rear-view mir - Use the rear-view mir rors frequently. rors frequently. - Drive round obstacles. - Drive round obstacles. - Never drive on the edge of a ditch or steep slope. - Never drive on the edge of a ditch or steep slope. It is dangerous to use two lift trucks simultaneously to handle heavy or voluminous load It is dangerous to use two lift trucks simultaneously to handle heavy or voluminous loads, since this operation requires particular...
  • Page 16     H - DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY H - DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS - Operators driving on the public highway must comply with current highway code legislation. - Operators driving on the public highway must comply with current highway code legislation.
  • Page 17     DRIVING THE LIFT DRIVING THE LIFT TRUCK WITH A FRONT-MOUNTED TRUCK WITH A FRONT-MOUNTED ATTACHMENT ACHMENT ou must comply with current regulations in your country, covering t ou must comply with current regulations in your country, covering the possibility of driving on the public highway with he possibility of driving on the public highway with a front- a front-...

  • Page 18: Instructions For Handling A Load

    INSTRUCTIONS FOR HANDLING A LOAD  INSTRUCTIONS FOR HANDLING A LOAD  A - CHOICE OF ATTACHMENTS A - CHOICE OF ATTACHMENTS Only attachments approved by MANITOU Only attachments approved by MANITOU can be used on its lift t can be used on its lift trucks.

  • Page 19: D - Transverse Attitude Of The Lift Truck

        D - TRANSVERSE ATTITUDE OF THE LIFT TRUCK D - TRANSVERSE ATTITUDE OF THE LIFT TRUCK Depending on the model of lift truck Depending on the model of lift truck The transverse attitude is the transverse slope of the chassis with respect to the The transverse attitude is the transverse slope of the chassis with respect to the horizontal.

  • Page 20: F - Taking Up And Laying A High Load On Tyres

        F - TAKING UP AND LAYING A HIGH LOAD ON TYRES F - TAKING UP AND LAYING A HIGH LOAD ON TYRES You must not raise the jib if you have not checked the transverse attitude of the lift truck (see:  You must not raise the jib if you have not checked the transverse attitude of the lift truck (see: ...
  • Page 21     LAYING A HIGH LOAD YING A HIGH LOAD ON TYRES ON TYRES - Approach the load in the transport position in front of the pile (fig. F6). - Approach the load in the transport position in front of the pile (fig. F6). - Put the handbrake on and set the forward/reverse selector to neutral.
  • Page 22     G - TAKING UP AND LAYING A HIGH LOAD ON STABILIZERS G - TAKING UP AND LAYING A HIGH LOAD ON STABILIZERS Depending on the model of lift truck Depending on the model of lift truck ou must not raise the jib if you have ou must not raise the jib if you have not checked the transverse attitu not checked the transverse...
  • Page 23     TAKING UP A HIGH LOA TAKING UP A HIGH LOAD ON STABILIZERS D ON STABILIZERS - Make sure the forks will fit easily under the load. - Make sure the forks will fit easily under the load. Check the position of t Check the position of the lift truck with respect to the load and he lift truck with respect to the load and...

  • Page 24: H - Taking Up And Laying Down A Suspended Load

        H - TAKING UP AND LAYING DOWN A SUSPENDED LOAD H - TAKING UP AND LAYING DOWN A SUSPENDED LOAD WARNING: Failure to follow the above instructions may lead the lift WARNING: Failure to follow the above instructions may lead the lift truck to loose stability and over truck to loose stability and over turn.

  • Page 25: Platform Operating Instructions

    - Operation of the platform requires further authorisation in addition to that of the lift truck. B - SUITABILITY OF THE TRUCK FOR USE B - SUITABILITY OF THE TRUCK FOR USE MANITOU has ensured that this lift MANITOU has ensured that this lift truck is suitable for use under the s...

  • Page 26: Instructions For Using The Radio-Control

    1 21 1 21     INSTRUCTIONS FOR USING THE RADIO-CONTROL  INSTRUCTIONS FOR USING THE RADIO-CONTROL  For lift trucks with RC radio control For lift trucks with RC radio control HOW TO USE THE RADIO-CONTROL HOW TO USE THE RADIO-CONTROL SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS This radio-control consists of electronic and mechanical safet...
  • Page 27 1 22 1 22     https://www.forkliftpdfmanuals.com/...

  • Page 28: Maintenance Instructions Of The Lift Truck

    1-23 1-23     MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK  MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK  GENERAL INSTRUCTIONS  GENERAL INSTRUCTIONS  - Ensure the area is sufficiently ventilated before starting the lift truck. - Ensure the area is sufficiently ventilated before starting the lift truck. Wear clothes suitable for Wear clothes suitable for the maintenance of the lift truck, avoid wearing jewellery and loose clothes.

  • Page 29: Welding

    1-24 1-24     WELDING  WELDING  - Disconnect the battery before any welding operations on the lift truck. - Disconnect the battery before any welding operations on the lift truck. When carr When carr ying out electric welding work on ying out electric welding work on the lift truck, connect the negative the lift truck, connect the negative...

  • Page 30: If The Lift Truck Is Not To Be Used For A Long Time

    For these operations, we recommend the use of a For these operations, we recommend the use of a MANITOU protective product, reference 603726. MANITOU protective product, reference 603726. Instructions for using the product are given on the packaging.

  • Page 31: Bringing The Lift Truck Back Into Service

    1-26 1-26     BRINGING THE LIFT TRUCK BACK INTO SERVICE  BRINGING THE LIFT TRUCK BACK INTO SERVICE  - Remove the waterproof adhesive tape from - Remove the waterproof adhesive tape from all the holes. all the holes. - Refit the intake hose. - Refit the intake hose.
  • Page 32 1-27 1-27     https://www.forkliftpdfmanuals.com/...
  • Page 33 1-28 1-28         DESCRIPTION  DESCRIPTION  https://www.forkliftpdfmanuals.com/...
  • Page 34     https://www.forkliftpdfmanuals.com/...
  • Page 35     TABLE OF CONTENTS  TABLE OF CONTENTS  IDENTIFICA IDENTIFICATION OF TION OF THE LIFT TRUCK  THE LIFT TRUCK  2 - 4  2 - 4  CHARACTERISTICS  CHARACTERISTICS  2 - 6  2 - 6  84 845 12 120 LS LSU Sé Série 3- 3-E3 LS LSU Sé...
  • Page 36 - I.C. engine Nr - I.C. engine Nr GEAR BOX (FIG. C)  GEAR BOX (FIG. C)  - Type - Type - MANITOU reference - MANITOU reference - Serial Nr - Serial Nr ANGLE GEAR BOX (FIG. D)  ANGLE GEAR BOX (FIG. D) ...
  • Page 37     FRONT AXLE (FIG. E)  FRONT AXLE (FIG. E)  - Type - Type - Serial Nr - Serial Nr - MANITOU reference - MANITOU reference REAR AXLE (FIG. F)  REAR AXLE (FIG. F)  F  F  - Type - Type...
  • Page 38     CHARACTERISTICS  CHARACTERISTICS      LS LSU Sé Séri rie 3- 3-E3 I.C. ENGIN µ µ TRANSMISSION TRANSMISSION ELEC ELECTRIC TRIC CIRC CIRCUIT BRAK BRAKE CIRC CIRCUIT SOUND VIBRA RATIO TION Level of sound pressure in the driver’s cab LpA Level of sound pressure in the driver’s cab LpA (a (acc ccord ordin ing...
  • Page 39     HYDR HYDRAULI AULIC CIRCUIT CUIT Hydraulic pump Hydraulic pump Filtration Filtration µ µ µ µ HYDR HYDRAULI AULIC MOVE MOVEMENT MENTS Lifting motions (jib retracted) Lifting motions (jib retracted) Telesc Telescoping motions (jib oping motions (jib raised) raised) Tilting movements Tilting movements °...
  • Page 40     CHARACTERISTICS  CHARACTERISTICS      LS LSU Sé Séri rie 3- 3-E I.C. ENGIN µ µ TRANSMISSION TRANSMISSION ELEC ELECTRIC TRIC CIRC CIRCUIT BRAK BRAKE CIRC CIRCUIT SOUND VIBRA RATIO TION Level of sound pressure in the driver’s cab LpA Level of sound pressure in the driver’s cab LpA (a (acc ccord ordin ing...
  • Page 41     HYDR HYDRAULI AULIC CIRCUIT CUIT Hydraulic pump Hydraulic pump Filtration Filtration µ µ µ µ Tilting correction circuit Tilting correction circuit HYDR HYDRAULI AULIC MOVE MOVEMENT MENTS Lifting motions (jib retracted) Lifting motions (jib retracted) Telesc Telescoping motions (jib oping motions (jib raised) raised)
  • Page 42     FRONT AND REAR TIRES  FRONT AND REAR TIRES  LOAD PER TYRE (kg) LOAD PER TYRE (kg)     PRESSURE PRESSURE 84 845 -1 -120 LS LSU Sé Séri rie 3- 3-E3 (bar) (bar) FRON UNLA LADE FRON LADE REAR UNLA LADE...
  • Page 43 2-10 2-10     GROUND CONTACT PRESSURE GROUND CONTACT PRESSURE     GROUND GROUND CONTACT CONTACT AREA AREA (cm2) (cm2) PRESSURE PRESSURE (kg/cm2) (kg/cm2)     LOAD LOAD (kg) (kg) (bar) (bar) GOOD ODYE YEAR 445/ 5/70 70R2 IT IT51 151G TUBE BELE LESS...
  • Page 44 2-11 2-11     DIMENSIONS AND LOAD CHARTS  DIMENSIONS AND LOAD CHARTS  84 845 -1 -120 LS LSU Sé Séri rie 3- 3-E3 F  F  ° ° ° ° ° ° ° ° https://www.forkliftpdfmanuals.com/...
  • Page 45 2-12 2-12     MLT/ T/ MT 84 MT 845 5       7.55 7.55 2000KG 2000KG          G        G       K       K       0       0        G        G         0       0       K       K       5       5        G        G       0       0...
  • Page 46 2-13 2-13     DIMENSIONS AND LOAD CHARTS  DIMENSIONS AND LOAD CHARTS  LS LSU Sé Séri rie 3- 3-E F  F  ° ° ° ° ° ° ° ° ° ° ° ° https://www.forkliftpdfmanuals.com/...
  • Page 47 2-14 2-14     MLT/ T/MT MT 940 940 L L 50° 50° 60° 60° 70° 70° 8.97 8.97 40° 40° 3500KG 3500KG 30° 30°        G        G       K       K       0       0       0       0       0       0        G        G       4       4       K       K        G        G...
  • Page 48 2-15 2-15     INSTRUMENTS AND CONTROLS  INSTRUMENTS AND CONTROLS                  https://www.forkliftpdfmanuals.com/...
  • Page 49 2-16 2-16     DESCRIPTION  DESCRIPTION  DRIV IVER ER’S ’S CONT NTRO SIGN GNAL LI LIGH GHTS ANEL LONGIT GITUDI UDINAL STABI ABILIT LITY ALARM SWIT ITCH CHES LI LIGH GHTR SWIT ITCH HORN INDI DICA CATO SWIT ITCH IGNI NITI TION SWIT ITCH BRAK...
  • Page 50 2-17 2-17     1 - DRIVER’S SEAT  1 - DRIVER’S SEAT  Designed for maximum comfort, this seat can be adjusted as follows. Designed for maximum comfort, this seat can be adjusted as follows. LONGITUD LONGITUDINAL INAL ADJUSTMEN ADJUSTMENT - Pull the locking lever 1 upwards. - Pull the locking lever 1 upwards.
  • Page 51 2-18 2-18     LUMBAR ADJUST USTME MENT (FIG. F  F  This increases the comfort of the seat and the driver’s freedom of movement. This increases the comfort of the seat and the driver’s freedom of movement. Press the raise and lower s Press the raise and lower switches to adjust the witches to adjust the...
  • Page 52 2-19 2-19     3 - CONTROL AND SIGNAL LIGHTS PANEL  3 - CONTROL AND SIGNAL LIGHTS PANEL                              A permanently lit or flashing warning lamp, with A permanently lit or flashing warning lamp, with the engine running, is the sign of the engine running, is the sign of...
  • Page 53 2-20 2-20         BATT TTER CHAR ARGE INDI DICA CATO LI LIGH If the lamps G -G - H - I - J - N and the buzzer come on, when the lift truck is running, stop the I.C. engine immediately and check If the lamps G -G - H - I - J - N and the buzzer come on, when the lift truck is running, stop the I.C.
  • Page 54 2-21 2-21     5 - SWITCHES  5 - SWITCHES  NOTE: NOTE: The location of The location of the switches may the switches may vary depending on y depending on the options. the options. BLOW OWER This two speed switch allows warm or cold air to pass through the heating This two speed switch allows warm or cold air to pass through the heating F ...
  • Page 55 2-22 2-22     6 - LIGHTR 6 - LIGHTR SWITCH, HORN AND SWITCH, HORN AND INDICA INDICATOR SWITCH  TOR SWITCH  The switch controls the visual and sound alarms. The switch controls the visual and sound alarms. A - All lights are off, the direction indicators do not flash. A - All lights are off, the direction indicators do not flash.
  • Page 56 2-23 2-23         10 - FUSES AND RELAYS IN THE CAB  10 - FUSES AND RELAYS IN THE CAB      STOP STOP O O P P T T . . O O P P T T . . OPT.
  • Page 57 2-24 2-24     K0 - Transmission cut-off relay. K0 - Transmission cut-off relay. K1 - Transmission cut-off relay. K1 - Transmission cut-off relay. K2 - Forward gear relay. K2 - Forward gear relay. K3 - Reverse gear K3 - Reverse gear relay.
  • Page 58 2-25 2-25     12 - WINDSCREEN WASHER TANK  12 - WINDSCREEN WASHER TANK  See: 3 - MAINTENANCE: B - See: 3 - MAINTENANCE: B - EVERY 50 HOURS SERVICE. EVERY 50 HOURS SERVICE. 13 - ROOF LIGHT  13 - ROOF LIGHT  14 - ACCELERATOR PEDAL ...
  • Page 59 2-26 2-26     17 - FORWARD/NEUTRAL/REVERSE GEAR SELECTION  17 - FORWARD/NEUTRAL/REVERSE GEAR SELECTION  FORWARD: Push the knob forward (position A). FORWARD: Push the knob forward (position A). REVERSE: Pull the knob backwards (position B). REVERSE: Pull the knob backwards (position B). NEUTRAL: The knob must be in the intermediate position to star NEUTRAL: The knob must be in the intermediate position to star t the lift truck (position C).
  • Page 60 2-27 2-27     19 - HYDRAULIC CONTROLS AND TRANSMISSION CUT-OFF  19 - HYDRAULIC CONTROLS AND TRANSMISSION CUT-OFF  Do not attempt to alter Do not attempt to alter the hydraulic system pressure by interfering with the hydraulic system pressure by interfering with the pressure regulating valve.
  • Page 61 2-28 2-28     21 - HEATER CONTROL  21 - HEATER CONTROL  TI TING CONT NTRO This 2-speed control regulates warm or cold air through the heating ventilators. This 2-speed control regulates warm or cold air through the heating ventilators. In position 0, the fan is off.
  • Page 62 2-29 2-29     23 - RECYCLING 23 - RECYCLING INTAKES (AIR CONDITIONING AKES (AIR CONDITIONING OPTION)  OPTION)  24 - WINDSCREEN DEMISTER VENTS  24 - WINDSCREEN DEMISTER VENTS  For optimum effectiveness, close the heating ventilators. For optimum effectiveness, close the heating ventilators. 25 - HEATING VENTS ...
  • Page 63 2-30 2-30     33 - REAR LIGHTS  33 - REAR LIGHTS  A - Left rear i A - Left rear indicator. ndicator. F  F  B - Left rear stoplight. B - Left rear stoplight. C - Left tail light. C - Left tail light.
  • Page 64 2-31 2-31     39 - TOOL BOX  39 - TOOL BOX  https://www.forkliftpdfmanuals.com/...
  • Page 65 2-32 2-32     https://www.forkliftpdfmanuals.com/...
  • Page 66 2-33 2-33     TOWING PIN AND HOOK  TOWING PIN AND HOOK  Located at the rear of the lift truck, this device is used to attach a trailer. Its capacity is limited for each lift truck by the Located at the rear of the lift truck, this device is used to attach a trailer. Its capacity is limited for each lift truck by the authorised gross vehicle weight, tractive effort and maximum vertical force on the coupling point.
  • Page 67 2-34 2-34     D - ADJUSTABLE PROJECTING HOOK (OPTION)  D - ADJUSTABLE PROJECTING HOOK (OPTION)  COUP UPLIN LING UNCO COUPL UPLIN TRAILE ILER To couple the trailer To couple the trailer, position the lift truck as close as possible to the trailer ring. , position the lift truck as close as possible to the trailer ring.
  • Page 68 2-35 2-35     DESCRIPTION AND USE OF THE OPTIONS  DESCRIPTION AND USE OF THE OPTIONS  1 - BATTERY CUT-OFF  1 - BATTERY CUT-OFF  2 - REVERSE BUZZER ALARM  2 - REVERSE BUZZER ALARM  3 - NUMBER PLATE  3 - NUMBER PLATE  4 - NUMBER PLATE LIGHTING ...
  • Page 69 2-36 2-36     6 - MODCOD ANTI-THEFT SYSTEM  6 - MODCOD ANTI-THEFT SYSTEM      OPERATION OPERATION - Switch on the lift truck: the red indicator 1 will flash. - Switch on the lift truck: the red indicator 1 will flash. - Enter your user code followed by “V”...
  • Page 70 2-37 2-37     9 - ELECTRICAL JIB PROVISION  9 - ELECTRICAL JIB PROVISION  Enables an electrical function to be Enables an electrical function to be used at the head of the jib. used at the head of the jib. OPERATION OPERATION Hold button 1 d...
  • Page 71 2-38 2-38     12 - JIB HEAD ELECTROVALVE  12 - JIB HEAD ELECTROVALVE  Enables use of two hydraulic functions on the Enables use of two hydraulic functions on the attachment circuit. attachment circuit. To make connection of the rapid connectors easier To make connection of the rapid connectors easier, decompress the hydraulic circuit , decompress the hydraulic circuit...
  • Page 72 2-39 2-39     14 - CUTTING OFF “SIMPLE” HYDRAULIC MOVEMENTS  14 - CUTTING OFF “SIMPLE” HYDRAULIC MOVEMENTS  The function which cuts hydraulic movements is used to automatically stop dangerous The function which cuts hydraulic movements is used to automatically stop dangerous movement of the jib when you are close to movement of the jib when you are close to the limit of longitudinal stability.
  • Page 73 2-40 2-40     16 - SINGLE OR DUAL EFFECT REAR HYDRAULIC CONTROL PREDISPOSITION  16 - SINGLE OR DUAL EFFECT REAR HYDRAULIC CONTROL PREDISPOSITION  Enables the use of a hydraulic rear hook or of a trailer with hydraulic tipping. Enables the use of a hydraulic rear hook or of a trailer with hydraulic tipping. Single or double effect rear hydraulic control functions Single or double effect rear hydraulic control functions with hydraulic control of the...
  • Page 74 2-41 2-41     https://www.forkliftpdfmanuals.com/...
  • Page 75 2-42 2-42         MAINTENANCE  MAINTENANCE  https://www.forkliftpdfmanuals.com/...
  • Page 76     https://www.forkliftpdfmanuals.com/...
  • Page 77     TABLE OF CONTENTS  TABLE OF CONTENTS  ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT  ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT  3 - 4  3 - 4  FILTERS CARTRIDGES AND BELTS  FILTERS CARTRIDGES AND BELTS  3 - 5  3 - 5 ...
  • Page 78 OUR LIFT TRUCKS MUST BE OUR LIFT TRUCKS MUST BE SERVICED USING ORIGINAL MANITOU PARTS. SERVICED USING ORIGINAL MANITOU PARTS. IF YOU USE PARTS WHICH ARE NOT ORIGINAL MANITOU IF YOU USE PARTS WHICH ARE NOT ORIGINAL MANITOU PARTS PARTS,...

  • Page 79: Filters Cartridges And Belts

        FILTERS CARTRIDGES AND BELTS  FILTERS CARTRIDGES AND BELTS  I.C. ENGINE I.C. ENGINE I.C. ENGINE OIL I.C. ENGINE OIL FILTER ALTERNATOR BELT ALTERNATOR BELT Part number: 476954 Part number: 476954 Part number: 244288 Part number: 244288 Change: 500 H Change: 500 H DRY AIR FILTER CARTRIDGE DRY AIR FILTER CARTRIDGE...

  • Page 80: Lubricants And Fuel

    - For topping up, oils may not be miscible. not be miscible. - For oil - For oil changes, MANITOU oils are perfectly appropriate. changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS DIAGNOSTIC ANALYSIS OF OILS If a ser...
  • Page 81 55 l 55 l 546108 546108 209 l 209 l 546109 546109     BRAKE BRAKE MANITOU Oil MANITOU Oil BRAKE CIRCUIT BRAKE CIRCUIT Mineral brake fluid Mineral brake fluid 400 g 400 g 545996 545996 MANITOU Grease MANITOU Grease...

  • Page 82: Servicing Schedule

        SERVICING SCHEDULE  SERVICING SCHEDULE  (*): Every 10 hours during the first 50 hours, then once at 250 hours. (*): Every 10 hours during the first 50 hours, then once at 250 hours. (**): Consult your (**): Consult your dealer.
  • Page 83 Hydraulic circuit outputs Hydraulic circuit outputs     < < < < < < Hydraulic oil tank Hydraulic oil tank     < < < < < <     1 YEAR 1 YEAR DAILY OR DAILY OR           Y           Y           L           L 1 YEAR...
  • Page 84     A - DAIL DAILY OR EVERY 10 Y OR EVERY 10 HOURS SERVICE  HOURS SERVICE  A1 - I.C. ENGINE OIL LEVEL  A1 - I.C. ENGINE OIL LEVEL  CHECK  CHECK  Place the lift truck on level ground with the I.C. engine stopped, and let the oil drain into Place the lift truck on level ground with the I.C.
  • Page 85 3-10 3-10     A4 - FUEL PRE-FILTER  A4 - FUEL PRE-FILTER  CHECK  CHECK  - Open the I.C. engine bonnet. - Open the I.C. engine bonnet. - Check for the presence of water in the pre-filter bowl 1 (fig. A4) and empty it out if necessary. - Check for the presence of water in the pre-filter bowl 1 (fig.
  • Page 86 If the lift truck is used in If the lift truck is used in an abrasive environment (dust, sand, coal.) use lubricating varnis an abrasive environment (dust, sand, coal.) use lubricating varnish (MANITOU  h (MANITOU  reference: 483536). Please consult reference: 483536). Please consult your dealer.
  • Page 87 3-12 3-12     https://www.forkliftpdfmanuals.com/...

  • Page 88: B - Every 50 Hours Service

    Clean the cartridge seal surfaces with a damp, clean lint-free cloth Clean the cartridge seal surfaces with a damp, clean lint-free cloth and grease with a s and grease with a silicone lubricant (MANITOU reference: ilicone lubricant (MANITOU reference: 479292). 479292).
  • Page 89 3-14 3-14     B4 - TRANSMISSION UNIVERSAL JOINT  B4 - TRANSMISSION UNIVERSAL JOINT  B4/1 B4/1 GREASE  GREASE  Clean and lubricate the following points with gr Clean and lubricate the following points with grease (see: 3 - MAINTENANCE: LUBRICANTS ease (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) and remove the surplus of grease.
  • Page 90 3-15 3-15     B5 - JIB  B5 - JIB  B5/1 B5/1 GREASE  GREASE  To be carried out weekly, if the lift truck has been operated for less than 50 hours during To be carried out weekly, if the lift truck has been operated for less than 50 hours during the week.
  • Page 91 3-16 3-16     B6 - HYDRAULIC OIL LEVEL  B6 - HYDRAULIC OIL LEVEL  CHECK  CHECK  Place the lift truck on level ground with the I.C. engine stopped, and the jib retracted and Place the lift truck on level ground with the I.C. engine stopped, and the jib retracted and lowered as far as possible.
  • Page 92 3-17 3-17     B9 - CAB DOOR  B9 - CAB DOOR  GREASE  GREASE  Clean and lubricate the points 1 Clean and lubricate the points 1 (4 lubricators) (fig. B9) with grease (see: 3 (4 lubricators) (fig. B9) with grease (see: 3 - MAINTENANCE: - MAINTENANCE: LUBRICANTS AND FUEL) and remove the surplus of gr...
  • Page 93 3-18 3-18     B13 - REAR AXLE OSCILLATION  B13 - REAR AXLE OSCILLATION  GREASE  GREASE  Clean and lubricate the points 1 Clean and lubricate the points 1 (2 lubricators) (fig. B13) with grease (see: 3 (2 lubricators) (fig. B13) with grease (see: 3 - MAINTENANCE: - MAINTENANCE: LUBRICANTS AND FUEL) and remove the surplus of gr...

  • Page 94: C - Every 250 Hours Service

    C2/1 C2/1 CHECK – ADJUST  CHECK – ADJUST  For this operation, we advise you to use the MANITOU tension meter (fig. C2/1) reference For this operation, we advise you to use the MANITOU tension meter (fig. C2/1) reference 167418. 167418.
  • Page 95 3-20 3-20     C3 - COMPRESSOR BELT TENSION (OPTION AIR CONDITIONING)  C3 - COMPRESSOR BELT TENSION (OPTION AIR CONDITIONING)  C3/1 C3/1 CHECK - ADJUST  CHECK - ADJUST  - Open the I.C. engine bonnet. - Open the I.C. engine bonnet. - Unscrew the fastening screws 1 (fig.
  • Page 96 3-21 3-21     C5 - AIR C5 - AIR CONDITONING FIL CONDITONING FILTER (OPTION AIR TER (OPTION AIR CONDITIONING)  CONDITIONING)  CHANGE  CHANGE  - Lift up protective casing - Lift up protective casing 1 (fig. C5). 1 (fig. C5). Lift out the air conditioning filter 2 (fig. C5) and fit new replacement f Lift out the air conditioning filter 2 (fig.
  • Page 97 3-22 3-22     https://www.forkliftpdfmanuals.com/...

  • Page 98: D - Every 500 Hours Service

    3-23 3-23     D - EVERY 500 HOURS SERVICE  D - EVERY 500 HOURS SERVICE  Carry out the operations described previously as well as Carry out the operations described previously as well as the following operations. the following operations. D1/1 D1/1 D1 - I.C.
  • Page 99 3-24 3-24     D3 - DRY AIR FILTER CARTRIDGE  D3 - DRY AIR FILTER CARTRIDGE  CHANGE  CHANGE  In case of use in a heavily dust laden atmosphere, there are pre-filtration cartridges, see: In case of use in a heavily dust laden atmosphere, there are pre-filtration cartridges, see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS.
  • Page 100 3-25 3-25     D5 - FUEL FILTER  D5 - FUEL FILTER  D5/1 D5/1 CHANGE  CHANGE  - Open engine hood and lift the battery cover. - Open engine hood and lift the battery cover. Carefully clean the outside of Carefully clean the outside of the filter and its holder the filter and its holder, to prevent dust from getting into...
  • Page 101 3-26 3-26     D7 - HYDRAULIC D7 - HYDRAULIC RETURN OIL FILTER CARTRIDHGE  RETURN OIL FILTER CARTRIDHGE  D7/1 D7/1 CHANGE  CHANGE  Stop the I.C. engine and remove the pressure from the circuits by acting on the hydraulic Stop the I.C. engine and remove the pressure from the circuits by acting on the hydraulic controls.

  • Page 102: E - Every 1000 Hours Service

    3-27 3-27     E - EVERY 1000 HOURS SERVICE  E - EVERY 1000 HOURS SERVICE  Carry out the operations described previously as well as Carry out the operations described previously as well as the following operations. the following operations. E1/1 E1/1 E1 - FUEL TANK ...
  • Page 103 3-28 3-28     E3 - GEAR BOX OIL  E3 - GEAR BOX OIL  E3/1 E3/1 DRAIN  DRAIN  E4 - GEAR BOX SUMP STRAINER  E4 - GEAR BOX SUMP STRAINER  CLEAN  CLEAN  Place the lift truck on level ground with the I.C. engine stopped, the gear box oil still Place the lift truck on level ground with the I.C.
  • Page 104 3-29 3-29     E6 - HYDRAULIC OIL  E6 - HYDRAULIC OIL  E6/1 E6/1 DRAIN  DRAIN  E7 - SUCTION E7 - SUCTION STRAINER FOR HYDRAULIC O STRAINER FOR HYDRAULIC OIL TA TANK  NK  CLEAN  CLEAN  E8 - FILTER CAP FOR HYDRAULIC OIL TANK  E8 - FILTER CAP FOR HYDRAULIC OIL TANK ...
  • Page 105 3-30 3-30     E10 - SEAT BELT  E10 - SEAT BELT  CHECK  CHECK  Seat belt with two anchoring points Seat belt with two anchoring points - Check the following points: - Check the following points: • Fixing of the anchoring points •...

  • Page 106: F - Every 2000 Hours Of Service

    3-31 3-31     F - EVERY 2000 HOURS OF SERVICE  F - EVERY 2000 HOURS OF SERVICE  Carry out the operations described previously as well as Carry out the operations described previously as well as the following operations. the following operations. F1 - COOLING LIQUID ...
  • Page 107 3-32 3-32     F2 - AIR CONDITIONING (OPTION)  F2 - AIR CONDITIONING (OPTION)  CLEANING – INSPECTION  CLEANING – INSPECTION  CLEANING CONDENSER AND EVAPORATOR COILS (*) CLEANING CONDENSER AND EVAPORATOR COILS (*) CLEANING CONDENSATE TRAY AND RELIEF VALVE (*) CLEANING CONDENSATE TRAY AND RELIEF VALVE (*) COLLECTING COOLANT TO REPLACE FILTER-DRIER (*) COLLECTING COOLANT TO REPLACE FILTER-DRIER (*) REFILLING WITH COOLANT AND CHECKING THE THERMOSTATIC CONTROL AND PRESSURE SWITCHES (*)

  • Page 108: G - Occasional Maintenance

    - Completely unscrew screws 2 (fig. G2/2) by alternately unscrewing them a 1/4 turn at a time. - Completely unscrew screws 2 (fig. G2/2) by alternately unscrewing them a 1/4 turn at a time. - Grease the threads with a silicone lubricant (MANITOU reference: 479292). - Grease the threads with a silicone lubricant (MANITOU reference: 479292).
  • Page 109 3-34 3-34     G3 - FRONT HEADLAMPS  G3 - FRONT HEADLAMPS  ADJUST  ADJUST  RECOMMENDED SETTING RECOMMENDED SETTING (as per standard ECE-76/756 76/761 ECE20) (as per standard ECE-76/756 76/761 ECE20) Set to - 2 Set to - 2 % of the dipped beam % of the dipped beam in relation to the horizontal line o in relation to the horizontal line...
  • Page 110 3-35 3-35     G6 - LIFT TRUCK ON A PLATFORM  G6 - LIFT TRUCK ON A PLATFORM  G6/1 G6/1 TRANSPORT  TRANSPORT  Ensure that the safety instructions connected to the platform are respected before the loading of the lift  Ensure that the safety instructions connected to the platform are respected before the loading of the lift  truck and that the driver of the means of transport truck and that the driver of the means of transport is informed about the dimensions and the weight of ...
  • Page 111 3-36 3-36         OPTIONAL  OPTIONAL  ATTACHMENTS  ATTACHMENTS  FOR USE WITH  FOR USE WITH  THE RANGE  THE RANGE  https://www.forkliftpdfmanuals.com/...
  • Page 112     https://www.forkliftpdfmanuals.com/...
  • Page 113     TABLE OF CONTENTS  TABLE OF CONTENTS  INTRODUCTION  INTRODUCTION  4 - 4  4 - 4  PICKING UP THE ATTACHMENTS  PICKING UP THE ATTACHMENTS  4 - 6  4 - 6  A - ATTACHMENT WITHOUT HYDRAULICS AND HAND LOCKING DEVICE A - ATTACHMENT WITHOUT HYDRAULICS AND HAND LOCKING DEVICE 4 - 7 4 - 7 B - ATTACHMENT WITHOUT HYDRAULICS AND HYDRAULIC LOCKING DEVICE (OPTION)
  • Page 114     https://www.forkliftpdfmanuals.com/...
  • Page 115 In this case, the movement cut-out must be switched on and the transverse attitude perfectly horizontal. transverse attitude perfectly horizontal. Only attachments approved by MANITOU are Only attachments approved by MANITOU are to be used on to be used on...
  • Page 116     PICKING UP THE ATTACHMENTS  PICKING UP THE ATTACHMENTS  A - ATT ATTACHMENT WITHOUT HYDRAULICS AND ACHMENT WITHOUT HYDRAULICS AND HAND LOCKING DEVICE  HAND LOCKING DEVICE  TAKING UP AN ATTACHMENT TAKING UP AN ATTACHMENT Ensure that the attachment is in a Ensure that the attachment is in a position facilitating the locking to the carriage.
  • Page 117     TT TTACHMEN ACHMENT WITH WITHOUT HYDRA HYDRAULICS ULICS HYDRAU HYDRAULIC LOCKI LOCKING DEVIC DEVICE  E  (OPTION)  (OPTION)  TAKING UP AN ATTACHMENT TAKING UP AN ATTACHMENT Ensure that the attachment is in a Ensure that the attachment is in a position facilitating the locking to the carriage.
  • Page 118     C - HYDRAULIC C - HYDRAULIC TT TTACHMENT AND HAND ACHMENT AND HAND LOCKING DEVICE  LOCKING DEVICE  TAKING UP AN ATTACHMENT TAKING UP AN ATTACHMENT Ensure that the attachment is in a Ensure that the attachment is in a position facilitating the locking to the carriage.
  • Page 119     HYDRAULIC ATT HYDRAULIC ATTACHMENT AND ACHMENT AND HYDRAULIC LOCKING (OPTION)  HYDRAULIC LOCKING (OPTION)  TAKING UP AN ATTACHMENT TAKING UP AN ATTACHMENT Ensure that the attachment is in a Ensure that the attachment is in a position facilitating the locking to the carriage. If it is position facilitating the locking to the carriage.
  • Page 120     TECHNICAL SPECIFICATIONS OF ATTACHMENTS  TECHNICAL SPECIFICATIONS OF ATTACHMENTS  FLOATING FORK CARRIAGE FLOATING FORK CARRIAGE PART NUMBER PART NUMBER     FLOATING FORK SIDE-SHIFT CARRIAGE FLOATING FORK SIDE-SHIFT CARRIAGE TF TFF MT-1 -104 TF TFF MT-1 -130 PART NUMBER PART NUMBER  ...
  • Page 121 4-10 4-10     STANDARDISED TILTING FORK CARRIAGE STANDARDISED TILTING FORK CARRIAGE MT-1 -126 MT-1 -167 MT-2 -200 PART NUMBER PART NUMBER     STANDARDISED SIDE-SHIFT CARRIAGE STANDARDISED SIDE-SHIFT CARRIAGE TDLA MT-1 -167 TDLA MT-2 -200 PART NUMBER PART NUMBER  ...
  • Page 122 4-11 4-11     BUILDING BUCKET BUILDING BUCKET 1950 L245 PART NUMBER PART NUMBER     LOADING BUCKET LOADING BUCKET 1950 2450 PART NUMBER PART NUMBER     GRAIN BUCKET GRAIN BUCKET 1500 L245 2000 L245 PART NUMBER PART NUMBER  ...
  • Page 123 4-12 4-12     BUCKET 4X1 BUCKET 4X1 x1-7 -70 L195 CB4x 4x1- 1-85 2300 CB4x -9 -900 2450 PART NUMBER PART NUMBER     MULTIPURPOSE BUCKET (REVERSING AND DISMOUNTABLE CUTTING EDGE) MULTIPURPOSE BUCKET (REVERSING AND DISMOUNTABLE CUTTING EDGE) CBM 2450 LDR S5 CBM 2450 LDR S5 PART NUMBER PART NUMBER...
  • Page 124 4-13 4-13     GRAB BUCKET GRAB BUCKET PART NUMBER PART NUMBER     GRAB BUCKET (NON-HAZARDOUS INDUSTRIAL WASTE) GRAB BUCKET (NON-HAZARDOUS INDUSTRIAL WASTE) PART NUMBER PART NUMBER     GRAB BUCKET (NON-HAZARDOUS INDUSTRIAL WASTE) GRAB BUCKET (NON-HAZARDOUS INDUSTRIAL WASTE) CBG 2450 DIB 1,4 CBG 2450 DIB 1,4 PART NUMBER...
  • Page 125 4-14 4-14     CONCRETE BUCKET (ADAPTABLE ON FORKS) CONCRETE BUCKET (ADAPTABLE ON FORKS) PART NUMBER PART NUMBER     CONCRETE BUCKET (ADAPTABLE ON FORKS) CONCRETE BUCKET (ADAPTABLE ON FORKS) PART NUMBER PART NUMBER     SPOUT BUCKET (ADAPTABLE ON FORKS) SPOUT BUCKET (ADAPTABLE ON FORKS) PART NUMBER PART NUMBER...
  • Page 126 PART NUMBER PART NUMBER     653750 653750 4-15 4-15     MANURE FORK WITH GRAB MANURE FORK WITH GRAB FF FFGR 2100 FF FFGR 2400 FF FFGR 2100 PART NUMBER PART NUMBER     https://www.forkliftpdfmanuals.com/...
  • Page 127 4-16 4-16     CRANE JIB CRANE JIB MUST be used with a lift MUST be used with a lift truck equipped with an operational hydraulic movement cut-out device. truck equipped with an operational hydraulic movement cut-out device. P 600 MT S3 P 600 MT S3 PART NUMBER PART NUMBER...
  • Page 128 4-17 4-17     TTACHMEN ACHMENT SHIELD SHIELDS  S  FORK PROTECTOR FORK PROTECTOR PART NUMBER PART NUMBER     227801 227801 FORK BLOCK FOR FLOATING FORK CARRIAGE FORK BLOCK FOR FLOATING FORK CARRIAGE PART NUMBER PART NUMBER     254221 254221 BUCKET PROTECTOR BUCKET PROTECTOR...

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