Manitou MRT 2260 360 160Y ST5 S1 Operator's Manual
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Manitou MRT 2260 360 160Y ST5 S1 Operator's Manual

Manitou MRT 2260 360 160Y ST5 S1 Operator's Manual

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649280EN-USMG(A/2021)
(WORLDWIDE)
OPERATORS MANUAL
(NOTICE ORIGINALE)
MRT 2260 360 160Y ST5 S1
MRT-X 2260 360 160Y ST3A S1
MRT 2660 360 160Y ST5 S1
MRT-X 2660 160Y ST3A S1
MRT 3060 360 175Y ST5 S1
MRT-X 3060 360 175Y ST3A S1
MRT 2570 360 175Y ST5 S1
MRT-X 2570 360 175Y ST3A S1
MRT 3570 360 210Y ST5 S1
MRT-X 3570 360 210Y ST3A S1
MRT 3570 ES 360 210Y ST5 S1
MRT-X 3570 ES 360 210Y ST3A S1

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Summary of Contents for Manitou MRT 2260 360 160Y ST5 S1

  • Page 1 649280EN-USMG(A/2021) (WORLDWIDE) OPERATORS MANUAL (NOTICE ORIGINALE) MRT 2260 360 160Y ST5 S1 MRT-X 2260 360 160Y ST3A S1 MRT 2660 360 160Y ST5 S1 MRT-X 2660 160Y ST3A S1 MRT 3060 360 175Y ST5 S1 MRT-X 3060 360 175Y ST3A S1...

  • Page 3: Legal Notice

    Manitou. In the event that Manitou authorizes a Manitou machine user to access all or part of this database, Manitou, as producer of this database, cedes to the user only a right to personal, non-exclusive, nontransferable use of the database, and only by access to an information technology platform hosted by a server owned or controlled by Manitou.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS 1. SAFETY 1.1. ORIGINAL SPARE PARTS AND EQUIPMENT................. 12 1.2. RECOMMENDATIONS FOR USE FOR THE DRIVER............. 12 1.3. GENERAL INSTRUCTIONS ......................14 1.3.1 Instruction Manual ..........................14 1.3.2 Driving authorization ..........................14 1.3.3 Routine maintenance ...........................14 1.3.4 Environmental conditions of use......................14 1.4.
  • Page 5 TABLE OF CONTENTS 2.1. MACHINE IDENTIFICATION ......................29 2.1.1 IDENTIFICATION OF THE ROTATING TELESCOPIC HANDLER ............29 2.1.2 IDENTIFICATION OF THE ROTATING TELESCOPIC HANDLER ............29 2.1.3 HEAT ENGINE PLATE .........................29 2.1.4 HYDROSTATIC PUMP PLATE......................30 2.1.5 HYDROSTATIC MOTOR PLATE......................30 2.1.6 GEARBOX PLATE ..........................31 2.1.7 FRONT AXLE PLATE...........................31 2.1.8 REAR AXLE PLATE..........................32 2.1.9 CABIN PLATE .............................32...
  • Page 6 TABLE OF CONTENTS 2.4.15 HEADLIGHTS ...........................70 2.4.16 Beacon and signal headlights ......................71 2.4.17 BATTERY DISCONNECT SWITCH.....................71 2.4.18 BOOM SAFETY WEDGE ........................71 2.5. OPERATOR AREA......................... 72 2.5.1 GETTING IN AND OUT OF THE VEHICLE....................72 2.5.2 A - DRIVER'S SEAT (standard)......................72 2.5.3 B - PNEUMATIC SEAT FOR DRIVER (optional)..................73 2.5.4 C - HEATED / AIR-CONDITIONED DRIVER'S SEAT (optional) ...............74 2.5.5 SEAT BELT ............................75 2.5.6 IGNITION SWITCH..........................75...
  • Page 7 TABLE OF CONTENTS 2.8.6 PREPARING BI-ENERGY UNIT ......................108 3. USE OF THE MACHINE 3.1. BEFORE USING THE MACHINE....................109 3.1.1 PRE-USE INSPECTION CHECKLIST ....................109 3.1.2 AREA AROUND THE TELEHANDLER....................110 3.1.3 FILLING THE FUEL TANK ........................110 3.1.4 FILLING THE "DEF" TANK ......................... 110 3.1.5 WORK AREA INSPECTION .......................
  • Page 8 TABLE OF CONTENTS 3.7.1 EMERGENCY PROCEDURE ......................125 3.8. USE OF TOWING DEVICES.......................126 3.8.1 PIN AND TOWING HOOK ........................126 3.8.2 COUPLING FORK ..........................126 3.9. TRANSPORT OF THE MACHINE .....................127 3.9.1 TRANSPORTING THE TELESCOPIC HANDLER ON A TRAILER ............127 3.9.2 PUTTING THE TELEHANDLER IN A SLING AND LIFTING IT ..............
  • Page 9 TABLE OF CONTENTS 4.4.4 WINDSCREEN WASHER FLUID LEVEL CHECK ................148 4.4.5 CHECKING AND CLEANING THE CONDENSER GRILLE (OPTIONAL AIR CONDITIONER) ....148 4.4.6 GENERAL LUBRICATION........................148 4.5. EVERY 250 HOURS OF OPERATION ..................152 4.5.1 FRONT AND REAR AXLE DIFFERENTIAL OIL LEVEL CHECK............152 4.5.2 FRONT AND REAR WHEEL REDUCER OIL LEVEL CHECK ...............
  • Page 10 TABLE OF CONTENTS 4.8. EVERY 2000 HOURS OF OPERATION OR EVERY 2 YEARS ..........179 4.8.1 TIRE PRESSURE AND WHEEL NUT TIGHTENING CHECK..............179 4.8.2 HYDRAULIC OIL REPLACEMENT AND HYDRAULICS INTAKE FILTER CARTRIDGE CLEANING ..........................179 4.9. EVERY 3000 HOURS OF OPERATION OR EVERY 3 YEARS ..........181 4.9.1 AIR FILTER SAFETY CARTRIDGE REPLACEMENT ................

  • Page 11: Explanation Of Symbols

    EXPLANATION OF SYMBOLS 00. EXPLANATION OF SYMBOLS DANGER Indicates an imminent hazardous situation which, if not avoided will result in death or serious injury. WARNING Indicates a potentially hazardous situation which, if not avoided, may result in death or serious injury. CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor injury or damage to property.

  • Page 12: Safety

    NOTICE Our forklifts must imperatively be maintained with original Original spare parts are distributed exclusively by parts. MANITOU and the dealer network. By authorizing the use of non-original parts, you risk: 1.2. RECOMMENDATIONS FOR • Legally involving your liability in the event of an USE FOR THE DRIVER accident.
  • Page 13 SAFETY WARNING WARNING The user must always be able to control the telehandler and The plant or site manager must take these criteria into therefore must: account when assessing a person's ability to drive. Adapt the speed to any situation to preserve your own Familiarize yourself with the telehandler on the ground safety, that of others and that of your machine where it will be used.

  • Page 14: General Instructions

    SAFETY 1.3. GENERAL INSTRUCTIONS DANGER 1.3.1 INSTRUCTION MANUAL Do not use worn or deteriorated tires. 1. Read carefully and understand the instruction manual. 2. The instruction manual must always be in its place DANGER in the telehandler and be in the language spoken by the operator Fitting tires inflated with polyurethane foam is prohibited 3.

  • Page 15: Driving Instructions

    SAFETY CAUTION DANGER The user, whatever his level of experience as a handler, must The use of the telehandler is prohibited in protected familiarize himself with the location and use of all the spaces (e.g. : Refineries, explosive atmosphere). control and command instruments before putting the For use in these spaces, specific optional attachments exists.

  • Page 16: Telehandler Guide

    SAFETY • That this bridge can bear the total weight of the DANGER telehandler and its load. • That the width of the bridge is adequate for that of Before operating in very cold climatic environments, wait the forklift. for the three-phase motor and hydraulic systems to warm up correctly.

  • Page 17: Driving The Telehandler On The Road

    SAFETY event of frost (check the antifreeze level), close the 6. Check the position of the rear view mirrors. rear window, lock the cabin door and the engine 7. Check wheel alignment and push the steering cover. selector to the drive position with front steering wheels only.
  • Page 18 SAFETY • Never lift a load with only one fork. • Movements on longitudinal slopes: • Never lift a sling load with a single fork or with a • Advance and brake smoothly. forks carriage. • Unladen movement: The forks or attachment •...

  • Page 19: Handling Of A Load

    SAFETY 1.6. HANDLING OF A LOAD 4. Make sure you always have sufficient visibility, possibly be guided by another person. 5. Keep the load stable when the telehandler is in 1.6.1 LOAD WEIGHT AND CENTER motion. OF GRAVITY 6. Never advance too fast or brake sharply with a load. WARNING 7.

  • Page 20: Picking Up A Load From The Ground

    SAFETY Adjust the offset and centering of the forks with WARNING respect to the load. For loads with a mobile center of gravity (for example: liquids), it is necessary to take into account the variations in the center of gravity to determine the load to be handled and to pay particular attention and prudence in order to limit these variations to the maximum.

  • Page 21: Pick Up A Load Up On Tires

    SAFETY 5. Slightly raise the load (1), tilt the forks carriage (2) back into transport position. Figure 9: 3. Bring the forks against the load. Apply the parking brake and place the reverse lever in idleoff. Figure 8: WARNING Tilt the load sufficiently backwards to ensure stability (loss of load during braking), but be careful not to change its balance.

  • Page 22: Picking Up A Load Withouta Pallet

    SAFETY WARNING Tilt the load sufficiently backwards to ensure stability (loss of load during braking), but be careful not to change its balance. If possible, lower the load without moving the telehandler. 5.1.Raise the boom (1) to remove the load, 5.2.retract (2) and lower the boom (3) to bring the load into transport position.

  • Page 23: Instructions For Using The Radio Control

    SAFETY 1.7. INSTRUCTIONS FOR USING Passive stopping is a function that intervenes as a consequence of an anomalous situation that occurs THE RADIO CONTROL during operation. When the radio connection is incorrect or interrupted, the receiving unit decides autonomously to stop the radio control. Protection from 1.7.1 RECOMMENDATIONS FOR unwanted movements from the UMFS rest position.
  • Page 24 Any faults can only be repaired by authorized personnel, contact the MANITOU assistance service. To make a faster and more effective intervention possible, the data for a correct and complete...
  • Page 25 SAFETY 1. serial number (S/N) of the remote control and the During normal operation of the remote control, pay TU ID (identification number of the transmitter unit) attention to the indications displayed and signaled by the display or by the LEDs: they are an aid in assessing 2.

  • Page 26: Translation Of The Vehicle By Radio Control

    SAFETY The transmitter unit must be switched off every time • make sure that the turret is centered or rotated by work is suspended: remove the S-KEY and always put a maximum of 3°, it in a safe place. • make sure that there are no people in the working Switching off the receiver unit area of the machine,...

  • Page 27: Telehandler Maintenance Instructions

    SAFETY the telehandler, the safety requirements listed below • step off the platform until the vehicle is completely must be respected. stopped. • The operator must: DANGER • wear the fall arrest harness, • make sure the safety rope or restraint devices are During the translation from the platform, pay attention to firmly anchored to the platform, the dimensions of the platform which could be even greater...
  • Page 28 SAFETY 7. Do not try to loosen fittings, hoses or a hydraulic component with the circuit under pressure. WARNING The modification of the adjustment and the disassembly of the counterbalance valves or of the safety valves which, at times, equip the jacks of the telehandler can be dangerous.

  • Page 29: Technical Data And Description

    TECHNICAL DATA AND DESCRIPTION 2. TECHNICAL DATA AND DESCRIPTION 2.1. MACHINE IDENTIFICATION Table 1. Manufacturer's Plate of the Rotary Telehandler Ref. Description 2.1.1 IDENTIFICATION OF THE Model ROTATING TELESCOPIC HANDLER Series In order to make constant improvements to our Year of products, some changes can be made to our range of manufacture telescopic handlers, without any obligation to inform...

  • Page 30: Hydrostatic Pump Plate

    TECHNICAL DATA AND DESCRIPTION 2.1.4 HYDROSTATIC PUMP PLATE 2.1.5 HYDROSTATIC MOTOR PLATE HYDROSTATIC MOTOR PLATE 1 D-89275 El c hingen Rexroth TYP: A4VG110EP2D0000/40MRND6T21F0000AS00-0 MNR: R90XXXXXXX SC: X 12345678 7202 DE - 89275 Elchingen CNR: X1234567890Y Typ: A6VM085EP600P000A/71MWV0N4S9240-0 17W02 Rotation: MNR: R90XXXXXXX SC: X 12345678 n = XXXX min...

  • Page 31: Gearbox Plate

    12345678 7202 2011W50 Rotation: = XXX,X cm m XXX kg g min MFG. FOR MANITOU BY DANA ITALIA S.P.A. Made in Germany MADE IN ITALY Figure 21: Gearbox plate Figure 20: Hydrostatic motor plate 2 Table 6. Gearbox plate Table 5. Hydrostatic motor plate 2...

  • Page 32: Rear Axle Plate

    TECHNICAL DATA AND DESCRIPTION 2.1.8 REAR AXLE PLATE 2.1.10 CHASSIS PLATE MFG. FOR MANITOU BY DANA ITALIA S.P.A. MADE IN ITALY Figure 23: Rear axle plate Table 8. Rear axle plate Group type and model Serial No. MANITOU Reference Index of...

  • Page 33: Accessory Manufacturer's Plate

    TECHNICAL DATA AND DESCRIPTION 2.1.11 ACCESSORY MANUFACTURER’S PLATE MANITOU BF 44158 ANCENIS FRANCE MODELE / MODEL / MODELLO / TYP / MODELO N° série / Serial Nr / N. serie / Serienum. / N. Serie Année Fabrication / Year manufacture Anno Fabbricazione / Baujahr / Año Fabricacion...
  • Page 34 TECHNICAL DATA AND DESCRIPTION Table 12. Capacity (on stabilizers) Description Unit MRT 2260 MRT 2660 Maximum rated capacity with standard fork kg - lb 6000 13200 6000 13200 carriers and forks Standard lifting height m - ft 21.8 71.5 25.9 Forward reach with fork-carrier and m - ft 18.2...
  • Page 35 TECHNICAL DATA AND DESCRIPTION Figure 27: Measurements (side, front and top view) Table 14. Tires (standard) Description MRT 2260 MRT 2660 Measurement 445/65 R22.5 445/65 R22.5 Driving wheels (front / rear) 2 / 2 2 / 2 Driving modes 2-wheel steer, 4-wheel 2-wheel steer, 4-wheel concentric steer,...

  • Page 36: Features Mrt-X 2260 And 2660

    TECHNICAL DATA AND DESCRIPTION Description Unit MRT 2260 MRT 2660 Drawbar pull (laden) Parking brake Automatic with Automatic with negative action negative action Service brake Hydraulic Multi-disc type in Multi-disc type in oil bath integrated oil bath integrated in the front and in the front and rear axles rear axles...
  • Page 37 TECHNICAL DATA AND DESCRIPTION Table 22. Capacity (on stabilizers) Description Unit MRT-X 2260 MRT-X 2260 Maximum rated capacity with standard fork kg - lb 6000 13200 6000 13200 carriers and forks Standard lifting height m - ft 21.8 71.5 25.9 Forward reach with fork-carrier and m - ft 18.2...
  • Page 38 TECHNICAL DATA AND DESCRIPTION Figure 28: Measurements (side, front and top view) Table 24. Tires (standard) Description MRT-X 2260 MRT-X 2660 Measurement 445/65 R22.5 445/65 R22.5 Driving wheels (front / rear) 2 / 2 2 / 2 Driving modes 2-wheel steer, 4-wheel 2-wheel steer, 4-wheel concentric steer,...

  • Page 39: Features Mrt 2570 And 3060

    TECHNICAL DATA AND DESCRIPTION Description Unit MRT-X 2260 MRT-X 2660 Parking brake Automatic with Automatic with negative action negative action Service brake Hydraulic Multi-disc type in Multi-disc type in oil bath integrated oil bath integrated in the front and in the front and rear axles rear axles Table 28.
  • Page 40 TECHNICAL DATA AND DESCRIPTION Table 33. Weight and measurements Description Unit Ref. MRT 2570 MRT 3060 Total length (with m - ft 8.87 29.1 9.14 29.99 forks) Length to the face m - ft 7.67 25.16 7.94 26.05 of the forks Chassis length m - ft 5.92...
  • Page 41 TECHNICAL DATA AND DESCRIPTION Table 34. Tires (standard) Description MRT 2570 MRT 3060 Measurement 445/65 R22.5 445/65 R22.5 Driving wheels (front / rear) 2 / 2 2 / 2 Driving modes 2-wheel steer, 4-wheel 2-wheel steer, 4-wheel concentric steer, concentric steer, wheel "crab"...

  • Page 42: Features Mrt-X 2570 And 3060

    TECHNICAL DATA AND DESCRIPTION Table 39. Liquid capacity Description Unit MRT 2570 MRT 3060 Motor oil L - US gal 2.85 2.85 Hydraulic oil tank and transmission L - US gal Fuel tank L - US gal 70.4 70.4 DEF (Diesel Emission Fluid) Tank L - US gal 6.34 Table 40.
  • Page 43 TECHNICAL DATA AND DESCRIPTION Description Unit Ref. MRT-X 2570 MRT-X 3060 External turning m - ft 4.37 14.34 4.37 14.34 radius (above the tires) Total width with m - ft 6.06 20.28 6.06 19.88 extended stabilizers Ground clearance m - ft 0.45 1.48 0.45...
  • Page 44 TECHNICAL DATA AND DESCRIPTION Table 45. Stabilizers Description MRT-X2570 MRT-X 3060 Type of stabilizers Double telescopic Double telescopic Controls Individual Individual simultaneous stabilizer simultaneous stabilizer controls controls Table 46. Engine Description Unit MRT-X 2570 MRT-X 3060 Engine brand Yanmar Yanmar Engine type (standard) Stage / Tier Stage 3A...

  • Page 45: Features Mrt 3570 And 3570 Es

    TECHNICAL DATA AND DESCRIPTION Table 50. Noise and vibrations Description Unit MRT-X 2570 MRT-X 3060 dB (A) - Acoustic pressure in the driver's cabin LpA (according to NF EN 12053) dB (A) - Guaranteed noise level in the environment LwA (according to Directive 2000/14 / EC modified by Directive 2005/88 / EC) The weighted average acceleration transmitted to the...
  • Page 46 TECHNICAL DATA AND DESCRIPTION Description Unit Ref. MRT 3570 MRT 3570 ES Overall cabin width m - ft 0.96 3.15 0.96 3.15 0.36 1.18 0.36 1.18 Ground clearance m - ft Wheelbase m - ft 3.75 12.30 3.75 12.30 Tilt-up angle °...
  • Page 47 TECHNICAL DATA AND DESCRIPTION Description Unit MRT 3570 MRT 3570 ES Rated power (ISO / TR 14396) HP / kW @ rpm 211/155 @ 2200 211/155 @ 2200 Maximum torque Nm @ rpm 805 Nm @ 1500 805 Nm @ 1500 Number of cylinders - Displacement - cm³...

  • Page 48: Features Mrt-X 3570 And 3570 Es

    TECHNICAL DATA AND DESCRIPTION Description MRT 3570 MRT 3570 ES Safety cabin approval ROPS / FOPS (Level ROPS / FOPS (Level Attachment recognition system (E-Reco) E-Reco E-Reco 2.2.6 FEATURES MRT-X 3570 AND 3570 ES The specifications provided are not binding on the manufacturer and may be subject to change without prior notice.
  • Page 49 TECHNICAL DATA AND DESCRIPTION Figure 32: Measurements (side, front and top view) Table 64. Tires (standard) Description MRT-X 3570 MRT-X 3570 ES Measurement 17.5 R25 17.5 R25 Driving wheels (front / rear) 2 / 2 2 / 2 Driving modes 2-wheel steer, 4-wheel 2-wheel steer, 4-wheel concentric...

  • Page 50: Capacity And Load Charts

    TECHNICAL DATA AND DESCRIPTION Description Unit MRT-X 3570 MRT-X 3570 ES Parking brake Automatic with Automatic with negative action negative action Service brake Hydraulic Multi-disc type in oil Multi-disc type in oil bath integrated in the bath integrated in the front and rear axles front and rear axles Table 68.
  • Page 51 TECHNICAL DATA AND DESCRIPTION MRT 2260 360 160Y ST5 S1 / MRT-X 2260 360 160Y ST3A S1 + CAF 1030/6T F 100x60x1200B 50° 60° 70° 80° 81° 51,5 km/h 71.5 21.8 14.3 m/s 32 mph 40° L max 30° 2.6% (1.5°) Max 20°...
  • Page 52 TECHNICAL DATA AND DESCRIPTION 45 km/h 12.5 m/s 28 mph 2.2% (1.3°) Max 50° 55° 43.3 13.2 2.2% (1.3°) Max 40° 2.2% (1.3°) Max 30° 0 km/h - 0 mph Pick & Carry 20° 4500 kg - 9900 lb 10° 600 mm / 24 in 1.5 Km/h Max 1 mph Max...
  • Page 53 TECHNICAL DATA AND DESCRIPTION 45 km/h 60° 70° 80° 81° 12.5 m/s 28 mph 75.4 3.5% (2°) Max 50° 3.5% (2°) Max 40° 1.75% (1°) Max 30° 4500 kg 0 km/h - 0 mph 9900 lb Pick & Carry 20° 4500 kg - 9900lb 600 mm / 24 in 10°...
  • Page 54 TECHNICAL DATA AND DESCRIPTION MRT 2570 360 175Y ST5 S1 / MRT-X 2570 360 175Y ST3A S1 + CAF 1030/7T F 125x60x1200B 50° 60° 70° 80° 81° 51.5 km/h 14.3 m/s 81.4 24.8 32 mph 40° L max 30° 2.6% (1.5°) Max 7000 kg 15400 lb 20°...
  • Page 55 TECHNICAL DATA AND DESCRIPTION 45 km/h 12.5 m/s 55° 50° 28 mph 2.2% (1.3°) Max 55.1 16.8 2.2% (1.3°) Max 40° 2.2% (1.3°) Max 30° 0 km/h - 0 mph Pick & Carry 20° 5500 kg / 12100 lb 600 mm / 24 in 10°...
  • Page 56 TECHNICAL DATA AND DESCRIPTION 60° 70° 80° 81° 45 km/h 12.5 m/s 25.6 28 mph 50° 3.5% (2°) Max 3.5% (2°) Max 40° 1.75% (1°) Max 30° 0 km/h - 0 mph Pick & Carry 5500 kg / 12100 lb 20°...
  • Page 57 TECHNICAL DATA AND DESCRIPTION MRT 3570 360 210Y ST5 S1 / MRT-X 3570 360 210Y ST3A S1 + CAF 1030/7T F 125x60x1200B MRT 3570 ES 360 210Y ST5 S1 / MRT-X 3570 ES 360 210Y ST3A S1 + CAF 1030/7T F 125x60x1200B 50°...
  • Page 58 TECHNICAL DATA AND DESCRIPTION 45 km/h 12.5 m/s 28 mph 50° 55° 2.2% (1.3°) Max 14.7 40° 2.2% (1.3°) Max 2.2% (1.3°) Max 30° 0 km/h - 0 mph Pick & Carry 20° 5500 kg / 12100 lb 600 mm / 24 in 10°...

  • Page 59: Ce" Declaration Of Conformity

    TECHNICAL DATA AND DESCRIPTION 2.2.8 "CE" DECLARATION OF CONFORMITY 649280EN-USMG(A/2021) Figure 48: First page of declaration of conformity...
  • Page 60 TECHNICAL DATA AND DESCRIPTION Figure 49: Second page of the declaration of conformity 649280EN-USMG(A/2021)

  • Page 61: Environment

    TECHNICAL DATA AND DESCRIPTION 2.3. ENVIRONMENT On the display in the cabin, the display and monitoring of the after-treatment system is carried out by means of light indicators. 2.3.1 EXHAUST GAS AFTER- TREATMENT SYSTEM (DPF + SCR + EGR) AND POLLUTANT GAS EMISSIONS CONTROL (Excluding MRT-X model machines) Main components of the after-treatment...
  • Page 62 TECHNICAL DATA AND DESCRIPTION Table 72. Overview of the indicator lights Engine power reduction strategies and control for low level DEF tank. Indicator behavior: • Steady bright = attention step (Level <10%). • Flashing 1Hz = Phase 1* (Level 0%). Strategy: engine weakening •...
  • Page 63 TECHNICAL DATA AND DESCRIPTION • Normal phase. two stages, reducing engine performance and up to shutdown: • Attention phase. 1. Reduction phase 1 = Low level alert. Once the attention threshold has been exceeded, the polluting gas emissions control system intervenes, in 2.

  • Page 64: Components

    TECHNICAL DATA AND DESCRIPTION 2.4. COMPONENTS 2.4.1 CONTROLS Driver’s cab Figure 51: Driver’s cab Overview 3. Left armrest button console. 1. Operator's seat. 4. Left joystick. 2. Seat left armrest. 649280EN-USMG(A/2021)

  • Page 65: Pedals And Diagnosis Sockets

    TECHNICAL DATA AND DESCRIPTION 5. Service brake pedal and inching control. 6. Adjustable steering column lever. 7. Safety buttons and switches. 8. Control lever for lights, horn, indicator lights and wipers. 9. Steering wheel. 10. Ignition lock. 11. “HMI” display (man-machine interface). 12.

  • Page 66: Control Lever For Lights, Horn, Indicator Lights And Wipers

    TECHNICAL DATA AND DESCRIPTION 2.4.4 CONTROL LEVER FOR 1 - REAR AND UPPER WIPER CONTROL RING SELECTOR LIGHTS, HORN, INDICATOR LIGHTS Off control AND WIPERS The switch controls: • Turning on the lights. Upper and rear window washer control (side if •...

  • Page 67: Side Rear View Mirrors And Usb Port

    TECHNICAL DATA AND DESCRIPTION 4 - LEVER CONTROLS High beams on • Lever forward High beam flashing • Lever back 2.4.5 SIDE REAR VIEW MIRRORS AND USB PORT EXTERNAL SIDE REAR VIEW MIRRORS CONTROLS Move the control (1) to adjust the visibility from the left (1A) (cabin side) or right (1B) (engine side) rear view mirror.

  • Page 68: Display Height Adjustment Knob

    TECHNICAL DATA AND DESCRIPTION 2.4.7 DISPLAY HEIGHT 2.4.9 CEILING LIGHT AND REAR ADJUSTMENT KNOB WINDOW OPENING LEVER To move the Display to the desired height, pull and hold CEILING LAMP the knob (1) located on the side of the Display (2). To lock the position of the Display, release the knob (1).

  • Page 69: Door Window Release Lever From Inside Cabin

    TECHNICAL DATA AND DESCRIPTION Figure 61: Door window release lever from outside cabin 2.4.13 AIR DIFFUSERS Figure 59: Opening the door and door window AIR DIFFUSERS FOR DEMISTING SIDE 2.4.11 DOOR WINDOW RELEASE AND FRONT WINDOWS LEVER FROM INSIDE CABIN For optimum efficiency, before turning on the air diffusers (1) for demisting the windows, close the To unlock the door window, operate the lever (1).

  • Page 70: Registration Plate

    TECHNICAL DATA AND DESCRIPTION Figure 63: License plate and plate lighting 2.4.15 HEADLIGHTS 1. Front left turn signal light (amber). 2. Front left low beam light (white). 3. Front left high beam light (white). 4. Front left parking light (white) with daylight feature. 5.

  • Page 71: Beacon And Signal Headlights

    2. Wait at least 30 seconds. Risk of vehicle overturning 3. Operate the switch (1). When disabling the vehicle's Manitou Safety System (MSS) there is a risk of the vehicle turning over. 4. Wait for the warning light (1a) to go out, from 30 seconds to 5 min., before disconnecting the battery...

  • Page 72: Operator Area

    TECHNICAL DATA AND DESCRIPTION DANGER WARNING To get in and out of the vehicle, use the access ladder Risk of crushing located on the right side of the vehicle (fuel tank area). The safety wedge must be installed by accessing the walkable surface of the undercarriage from the right side staircase.

  • Page 73: B - Pneumatic Seat For Driver (Optional)

    TECHNICAL DATA AND DESCRIPTION 2.5.3 B - PNEUMATIC SEAT FOR 2. Forward-backward adjustment of the seat. Pull the handle (2) upwards. DRIVER (OPTIONAL) Move the seat forwards or backwards to the desired position. Designed for maximum comfort, this seat can be adjusted as follows.

  • Page 74: C - Heated / Air-Conditioned Driver's Seat (Optional)

    TECHNICAL DATA AND DESCRIPTION Pull the lever (4) once to self-adjust the seat suspension according to the weight of the operator. Release the lever (4). • Seat height adjustment. Keep the lever (4) pulled up or down to vary the seat height.

  • Page 75: Seat Belt

    TECHNICAL DATA AND DESCRIPTION Figure 71: Heated / air conditioned driver's seat (optional) Figure 72: Seat belt 2.5.5 SEAT BELT 2.5.6 IGNITION SWITCH Sit in the seat properly. The switch (1) has 4 positions and its features are: • Make sure that the belt (1) is not twisted. •...

  • Page 76: Display

    TECHNICAL DATA AND DESCRIPTION It requires the creation of identification for the operator from the "EasyMANAGER" portal. For more information contact the dealer. OPERATION BY MEANS OF IDENTIFICATION CODE • Insert the electrical contact on the forklift truck, the LED (1) lights up. •...

  • Page 77: Display Icons

    TECHNICAL DATA AND DESCRIPTION 2. SETTINGS PAGE INDICATORS Briefly press the button (2) to display the "SETTINGS" page. Rear fog lamp Turn the knob (1) to navigate on the page and the sub-menus. Indicator lights Press the knob (1) to confirm your preference. 3.
  • Page 78 TECHNICAL DATA AND DESCRIPTION INDICATORS INDICATORS Maximum moving speed adjustment Rear axle block Low gear engaged (Depending on machine Heat engine RPM adjustment model) High gear engaged (Depending on machine model) Continuous optional (Oil flow % setting) Automatic gear (Depending on machine Radio control (Optional) model) Diesel exhaust fluid (DEF) tank level...

  • Page 79: Display

    Figure 76: Display control mode Drive & Handling shift mode (Lit blue or yellow in operation) Upon startup, the HMI shows the Manitou startup animation for 10 seconds while waiting for the application to be ready. Eco mode Stop heat engine (Lit blue or...
  • Page 80 TECHNICAL DATA AND DESCRIPTION • Load status bar (2b) indicates the percentage of load lifted with respect to the maximum load that can be lifted in those working conditions: • Green part: Safety Zone. • Yellow part: Alarm zone. Lifted load greater than 90% of the permissible load (external acoustic signal enabled).

  • Page 81: Button Bar

    TECHNICAL DATA AND DESCRIPTION 2.6.4 BUTTON BAR • Heating. • MENU (Main Functions) (A) • Air conditioning (optional). Briefly press the touch buttons to enable or disable the • HEATING and AIR CONDITIONING (optional) (B) features. • MULTIFUNCTION (C) Table 80. Overview buttons icons •...
  • Page 82 TECHNICAL DATA AND DESCRIPTION Icon Description Rear cabin work light Request intermediate suspension height position (keep the button pressed) Suspension activation request (briefly press the button) Figure 80: Heating and Air Conditioning button (Optional) C - MULTI-FEATURE BUTTON Press the button briefly to access some features of the rotating telehandler.

  • Page 83: Menu

    TECHNICAL DATA AND DESCRIPTION Figure 82: Radio management button Figure 83: Rear camera E - REAR CAMERA 2.6.5 MENU PAGES Briefly press the touch screen button to access the Overview: screen. The button is highlighted. 1. "DRIVE" PAGE The camera shortcut can be shown at the operator's request or during reverse gear activation.

  • Page 84: Drive" Page

    TECHNICAL DATA AND DESCRIPTION 14. ECO STOP button (14) Enabling this feature allows the engine to stop after a certain time interval. Briefly press the button to enable or disable the feature. Once the button is pressed, it is highlighted. 15.
  • Page 85 TECHNICAL DATA AND DESCRIPTION Furthermore, on the “WORKING” page, you have the possibility to select three tabs, one at a time, from the tab bar (4), at the top of the screen. Always displayed in the central area of the screen is the load chart inherent to the attachment connected to the telescopic handler which changes automatically according to the working condition of the machine,...

  • Page 86: Stability" Page

    TECHNICAL DATA AND DESCRIPTION Figure 87: "DIAGRAM INFO" tab Figure 88: "SIMULATOR" tab "SIMULATOR" tab 2.6.8 "STABILITY" PAGE The “STABILITY” page displays the main information of the telehandler and the reading of the main working data regarding the stabilizers and the chassis. On the page it is possible to manage the selection of stabilizers and automatic leveling.

  • Page 87: Adjustments" Page

    TECHNICAL DATA AND DESCRIPTION The bottom allows you to modify and enable / disable the feature. Figure 90: "LIMIT" tab "SLOWING DOWN" tab: • Maximum speed of ascent of the telescopic boom. • Maximum speed of descent of the telescopic boom. Figure 89: "STABILITY"...

  • Page 88: Diagnostics" Page

    TECHNICAL DATA AND DESCRIPTION Figure 91: "SLOWING DOWN" tab Figure 92: DTC tab 2.6.10 "DIAGNOSTICS" PAGE The “DIAGNOSTICS” page displays the main information relating to the active errors of the telehandler, with control unit, DTC code and occurrences. You need to select three tabs, one at a time, from the tab bar at the top of the screen.

  • Page 89: Settings" Page

    TECHNICAL DATA AND DESCRIPTION Figure 94: DATALOGGER tab Figure 95: "SETTINGS" page 2.6.11 "SETTINGS" PAGE The “SETTINGS” page displays the main information set by the factory or by the operator relating to the “HMI” display. The “SETTINGS” menu information is visible on the left side of the screen and is highlighted when selected.

  • Page 90: Resources" Page

    TECHNICAL DATA AND DESCRIPTION Figure 96: Example of "SYSTEM" submenu Figure 98: Example of "Yellow" color screen 2.6.12 "RESOURCES" PAGE The “RESOURCES” page (ADDITIONAL RESOURCES) displays the main information relating to the documentation useful to the operator. RESOURCES menu overview: •...

  • Page 91: Information" Page

    TECHNICAL DATA AND DESCRIPTION Figure 99: "RESOURCES" page 2.6.13 "INFORMATION" PAGE The “INFORMATION” page displays the main information regarding the software version, the version of the load charts and the attachments list. you need to select two tabs, one at a time, from the tab bar at the top of the screen.

  • Page 92: Check Indicators

    TECHNICAL DATA AND DESCRIPTION Figure 101: "ATTACHMENTS" tab 2.7. CHECK INDICATORS 2.7.1 JOYSTICK The telehandler is equipped with two proportional electro-hydraulic capacitive joysticks, one to the right (1) of the operator and Figure 102: Right joystick one to the left (2) both on the seat armrests to ensure better control and comfort.

  • Page 93: Buttons And Controls

    TECHNICAL DATA AND DESCRIPTION Table 84. Selector overview Vertical buttons: hydraulic output at the boom head to select several movements of an Green LEDs lit on joystick, hydraulic attachment (optional). movements enabled. Direction selector: Forward / Neutral / Reverse. Horizontal buttons: these select multiple movements of a platform (if available).
  • Page 94 TECHNICAL DATA AND DESCRIPTION Table 85. BUTTONS OVERVIEW Right armrest Navigation and confirmation knob Preferences menu Information menu Back Exclusion of hydraulic movements Beacon Hazard warning lights Automatic parking brake "manual mode” Automatic parking brake Auto Travel safety system reset Emergency pump (only with platform) Opposite direction front and rear wheel drive (small turning radius) 649280EN-USMG(A/2021)
  • Page 95 TECHNICAL DATA AND DESCRIPTION Right armrest Front wheel drive (driving on road) Front wheel drive and rear wheel drive angle block Front and rear wheel drive in the same direction (lateral movement) Left front and rear stabilizer selectors Right front and rear stabilizer selectors Automatic vehicle stabilization selector AUTO Automatic vehicle destabilization selector...
  • Page 96 TECHNICAL DATA AND DESCRIPTION Right armrest Stabilizer control joystick The movement of the stabilizers is possible through the small joystick (3) located on the right armrest. Move the Joystick: • back to raise the stabilizers (X1) • forward to lower the stabilizers (X2) •...
  • Page 97 TECHNICAL DATA AND DESCRIPTION Left armrest Hydraulic block of the attachment Flow limiter of the attachment circuit for continuous hydraulic movement of the attachment Seat tilt forward (optional) Seat tilt back (optional) Steering column Button for enabling radio control Safety system exclusion key Control selector from cabin or from platform Red button for recovering the cab controls from the platform in the event of a stop Canopy (right side)

  • Page 98: Safety System Exclusion Key

    TECHNICAL DATA AND DESCRIPTION 2.7.3 SAFETY SYSTEM EXCLUSION The telehandler is equipped with an electronic safety system (MSS) which controls machine overload during work. The system intervenes automatically by blocking the movements of the telescopic boom. DANGER Risk of vehicle overturning With the MSS safety system off, the operator and telehandler are exposed to overload and / or tipping over of the vehicle.
  • Page 99 These plates must not be: • Removed from their position (removal entails the immediate forfeiture of the warranty). • Altered or damaged (contact MANITOU for replacement). Transmitter unit plates There are three plates in the transmitter unit: 1. Identification plate of the radio control.
  • Page 100 TECHNICAL DATA AND DESCRIPTION Information contained: the year of manufacture, a QR code and the identification number of the transmitter unit (TU ID). 3. Technical data plate. Information contained: The Model, the Type and the main technical data of the transmitter unit, the marking and any trademarks of the radio control.
  • Page 101 TECHNICAL DATA AND DESCRIPTION 13. Right joystick: 18. Load tilt or platform leveling consent. 19. "EMERGENCY STOP” red button. • Boom lifting / lowering. If pressed, it allows you to stop the heat engine. • Forward / backward tilting of the load (selected In case of danger, it allows the user to stop TILT).

  • Page 102: Optional

    TECHNICAL DATA AND DESCRIPTION 2.8. OPTIONAL 2.8.1 AIR CONDITIONING The air conditioning works only when the telehandler motor is running.When the air conditioner is on, always work with the cabin closed. During the winter: ensure correct operation and the effectiveness of the air conditioning system.

  • Page 103: Hydraulic Block Of The Attachment

    TECHNICAL DATA AND DESCRIPTION 2. FORCED key (2), standard activation requested by The device operates two pins (X, Y) which move the operator. horizontally on the quick coupling, outwards (blocking the attachment) and inwards (unblocking the On keys (1) and (2) a LED lights up (1a) and (2a) to attachment).

  • Page 104: Front And Side Camera System

    TECHNICAL DATA AND DESCRIPTION 2. Side (engine part, near the rear-view mirrors) (2A). Figure 113: Hydraulic block and description of attachment controls 2.8.4 FRONT AND SIDE CAMERA SYSTEM The machine is equipped with an optional video system which consists of two video cameras (1A-2A) and a 7” LCD monitor (3) inside the cabin.

  • Page 105: Radio Control For Attachment Movement And Telescopic Handler

    These plates must not be: • Removed from their position (removal entails the immediate forfeiture of the warranty). • Altered or damaged (contact MANITOU for replacement). Transmitter unit plates There are three plates in the transmitter unit: 1. Identification plate of the radio control.
  • Page 106 TECHNICAL DATA AND DESCRIPTION Information contained: the year of manufacture, a QR code and the identification number of the transmitter unit (TU ID). 3. Technical data plate. Information contained: The Model, the Type and the main technical data of the transmitter unit, the marking and any trademarks of the radio control.
  • Page 107 TECHNICAL DATA AND DESCRIPTION 13. Right joystick: movements. To resume hydraulic movements, turn the red button clockwise. • Boom lifting / lowering. 20. Engine speed management switch (RPM). • Forward / backward tilting of the load (selected 21. Speed selector for hydraulic movements. TILT).

  • Page 108: Preparing Bi-Energy Unit

    TECHNICAL DATA AND DESCRIPTION 2.8.6 PREPARING BI-ENERGY UNIT Hydraulic couplings (1) and electrical sockets (2) prepared for the installation of the “BI-ENERGY” Electrohydraulic Unit. Figure 120: Preparing Bi-Energy unit 649280EN-USMG(A/2021)

  • Page 109: Use Of The Machine

    USE OF THE MACHINE 3. USE OF THE MACHINE 3.1. BEFORE USING THE • The driver must always remain in his normal position in the driver’s cab: he is forbidden to stretch MACHINE his arms, legs and in general any part of his body outside the driver’s cab of the telehandler.

  • Page 110: Area Around The Telehandler

    USE OF THE MACHINE direct the maneuver, making sure that you can • Remove the cap (1). always clearly see this person. • Fill the tank with clean and filtered diesel fuel Keep all elements to improve visibility in perfect through the filling orifice.

  • Page 111: Work Area Inspection

    (adblue must comply with ISO foreseen for the weight and dimensions of the laden 22241-1 with 32.5% urea solution. forklift, and without having checked that they are in Refractometer (MANITOU reference: 959709) good condition. "DEF" (diesel exhaust fluid (adblue)) storage •...

  • Page 112: Enter The Cabin

    USE OF THE MACHINE DANGER Electrocution hazard There is a risk of electrocution or serious accident when working or parking the forklift too close to electrical wiring. You need to inquire with your local electricity supply company. In case of strong wind, do not proceed with handling: risk of compromising the stability of the forklift and the load, especially if this is exposed to strong wind.

  • Page 113: Turning The Machine On And Off

    USE OF THE MACHINE intervals during use, in order to quickly identify and resolve any faults. • If any of the instruments indicates a fault, stop the engine and carry out the necessary operations right away. 3.3.2 TURNING OFF THE MACHINE Stopping the forklift truck Safety rules •...

  • Page 114: Use Of Attachments

    Do not attempt to perform operations that exceed the implementation of machine features with other capabilities of the telehandler. attachments, before commissioning, the user is obliged to ask an authorized MANITOU technician to perform a suitability check, who will verify the correct functioning and update the documentation DANGER necessary for use of the new attachment.

  • Page 115: Coupling Maneuver For Attachments

    USE OF THE MACHINE DANGER DANGER Never leave the truck parked with a raised load. Risk of damage to the vehicle Some attachments, taking into account their size, and with the boom lowered and retracted, risk interfering with the front tires and causing them to deteriorate if the equipment DANGER is tilted down.
  • Page 116 USE OF THE MACHINE • Relieve the pressure of the attachment’s hydraulic circuit by pressing the optional control button on the joystick 4 or 5 times. • Connect the quick couplings, respecting the logic of the hydraulic movements of the attachment. REFIT OF THE ATTACHMENT WITH MANUAL BLOCK Manual blocking...

  • Page 117: Automatic Recognition Of The "E-Reco" Attachment

    USE OF THE MACHINE 3.4.3 AUTOMATIC RECOGNITION OF • Asks the Operator to confirm that the recognized attachment is the one actually connected to the THE "E-RECO" ATTACHMENT machine. The machine is equipped with an electronic recognition • To confirm the type of attachment, press the knob system that identifies the type of attachment installed at selector (2).

  • Page 118: Flow Limiter Of The Attachment Circuit

    USE OF THE MACHINE 3.4.4 FLOW LIMITER OF THE ATTACHMENT CIRCUIT DANGER This option must be used only with an attachment requiring continuous hydraulic movement such as: sweeper, distribution bucket, mixer, sprayer, etc. Therefore it is strictly forbidden during handling and in all other cases (winch, boom, winch boom, hook, etc.).

  • Page 119: Using The Semi-Automatic Wheel Alignment

    USE OF THE MACHINE CHANGING STEERING MODE DANGER Check the front and rear wheel alignment each time the telehandler is started. The wheels must be aligned and the forklift truck must be in front-wheel driving mode during use on public roads. 1.

  • Page 120: Using The Parking Brake

    USE OF THE MACHINE 3.5.3 USING THE PARKING BRAKE The telehandler has the option of having automatic or 3.5.4 DRIVING MODES manual application of the parking brake, which can be selected from keys in the cabin. The telehandler equipped with electronically controlled The parking brake acts on the front and rear axles.

  • Page 121: Using The Forward / Neutral / Reverse Direction Selector (Fnr)

    USE OF THE MACHINE Mode can be activated in low and high gear. • Lifted off the ground. • Completely closed. • Not fully closed (even just one beam more than 1% open) with an alert for the operator: an alarm sounds and a warning (beams not closed) on the control panel in the cab comes on.

  • Page 122: Stability Of The Machine

    USE OF THE MACHINE • To reset the travel safety system, press the button To obtain a precise horizontal position of the telescopic (1) again so that the LED (2) on the key and the icon handler, refer to the spirit level (2) on the display on the on the display go out.

  • Page 123: Blocking Rear Axle Swing

    USE OF THE MACHINE When the rear deck swing block feature is enabled, an amber indicator will light up in the upper display area. 3.6.3 STABILIZER MOVEMENTS • Manual stabilization. • Automatic stabilization. • Automatic de-stabilization. • Self-leveling of stabilizers. 3.6.4 MANUAL STABILIZATION PROCEDURE Once the telescopic handler has been positioned in the...

  • Page 124: Automatic Stabilization Or Destabilization Procedure

    USE OF THE MACHINE • Operator not seated. • Seat belt not fastened and door open. • With the suspension, road mode active. (depending on machine model) • Telescopic boom completely closed. • Telescopic boom raised to a height over 3m / 9.8ft. •...

  • Page 125: Stabilizers Automatic Leveling Procedure

    USE OF THE MACHINE 3.6.6 STABILIZERS AUTOMATIC LEVELING PROCEDURE The machine is equipped with a device for leveling the stabilizers, with respect to the ground in order to level the machine and then raise the boom to the maximum height in complete safety and stability. Device operation Before leveling the machine it is necessary to select the four stabilizers, keys (1, 2, 3, 4).

  • Page 126: Use Of Towing Devices

    USE OF THE MACHINE Press and keep the key selector (5) turned (4) to “ “ DANGER position to proceed and continue to operate with the emergency maneuvers, making movements opposite to those that can generate instability and / or overload Risk of damage to the handler's steering and braking of the vehicle.

  • Page 127: Transport Of The Machine

    USE OF THE MACHINE 4. Open the hood behind the cabin to take out the safety pin (1) supplied with the machine. 5. Unscrew the screw (2) that fixes the pin in its seat. Remove the pin and screw. DANGER Risk of crushing To position the safety pin, access the walkable surface above the vehicle's undercarriage via the right side...
  • Page 128 USE OF THE MACHINE Load the telehandler 1. Block the wheels of the transport platform. 2. Fasten the loading ramps to the platform so that the smallest possible angle for lifting the telehandler is achieved. 3. Load the telehandler parallel to the platform. 4.

  • Page 129: Putting The Telehandler In A Sling And Lifting It

    USE OF THE MACHINE Figure 140: Putting the telehandler in a sling 3.9.2 PUTTING THE TELEHANDLER Position the bands in the anchoring seats provided: the ends of the front (1) and rear (2) stabilizing beams. IN A SLING AND LIFTING IT Extend the beams until they protrude from the shape of Take into account the position of the center of gravity of the machine so that the operator does not find...

  • Page 130: Towing Or Hooking The Telehandler

    USE OF THE MACHINE Figure 141: Putting the telehandler in a sling and lifting it 3.9.3 TOWING OR HOOKING THE Shift the gear into neutral on the gearbox: TELEHANDLER 1. Disconnect and plug the hydraulic hoses (1) from the jack of the low / high gearbox. MRT2260, MRT2660, MRT2570, MRT3050, MRT- 2.

  • Page 131: Towing Or Hooking The Telehandler

    USE OF THE MACHINE In the absence of hydraulic steering and power brake Press the forward-reverse direction selector in neutral assistance, act slowly and vigorously on these two “N”. controls. Release the parking brake. Avoid sudden movements and jerks. Turn on the hazard warning lights. It is crucial that opposite screws are Activate the bypass feature on the hydrostatic pump to tightened the same amount.
  • Page 132 USE OF THE MACHINE Adjustments after each manual release • Block the position of the screws (2) with the locknuts (1). • Remove the screws (2) complete with nuts (1) and gaskets (4). • Replace the gaskets (4), lubricate the screws (2) with silicone grease and reassemble the complete screws (1-2-4).

  • Page 133: Maintenance

    MANITOU network. 4.1.4 MAINTENANCE AND OCCASIONAL OPERATIONS The following work and operations must be carried out according to the safety and maintenance requirements of the telehandler.

  • Page 134: Daily And Weekly Maintenance

    MAINTENANCE 1st mandatory service Table 87. 1st mandatory service Operation Description Notes Check Oil level in the gearbox Tire pressure Check Check Tightening the wheel nuts Check Differential seal of the front axle Check Differential seal of the rear axle Check Seal of the front wheel reducers Check...

  • Page 135: Periodic Maintenance

    MAINTENANCE Operation Description Notes Fuel prefilter Check Cabin glass for damage Check 50h - Weekly maintenance or every 50 hours of operation Table 89. 50h - Weekly maintenance or every 50 hours of operation Operation Description Notes Check Hydraulic oil level Tire pressure and wheel nut tightening Check Clean...
  • Page 136 MAINTENANCE Operation Description Notes Contact your dealer Check Wear of the forks Check Cabin ventilation filters 1000h - Periodic maintenance - every 1000 hours of operation or 1 year Also carry out periodic maintenance of the 500 hours of operation. Table 92.
  • Page 137 MAINTENANCE 2000h - Periodic maintenance - every 2000 hours of operation or 2 years Also carry out periodic maintenance of the 500 hours and 1000 hours of operation. Table 93. 2000h - Periodic maintenance - every 2000 hours of operation or 2 years Operation Description Notes...

  • Page 138: Occasional Maintenance

    MAINTENANCE Operation Description Notes Selective Catalytic Reducer (SCR) / Diesel Contact your dealer Check Oxidation Catalyst (DOC) of the three-phase motor Three-phase motor injector Contact your dealer Check / Clean 6000h - Periodic maintenance - every 6000 hours of operation or 12 years Also carry out periodic maintenance of the 500 hours, 1000 hours, 2000 hours or 3000 hours of operation.

  • Page 139: Every 10 Hours Of Operation

    MAINTENANCE 4.3. EVERY 10 HOURS OF OPERATION 4.3.1 CHECKING THE OIL LEVEL IN THE ENGINE DANGER Risk of damage to the engine or exhaust after-treatment unit Do not add too much oil. Adding too much oil can cause damage to the engine or the exhaust after-treatment unit. Drain or suck up excess oil.

  • Page 140: Checking The Telescopic Boom Sliding Shoes

    MAINTENANCE • Open the hood. • Check the correct level in relation to the center of the indicator (1). • If necessary, add coolant. • Slowly pull the radiator cap (2) up to the safety stop. • Let the pressure and steam escape. •...

  • Page 141: Checking The "Mss" Safety System

    Check the indicator on the display (DRIVE page). (dust, sand, coal) use a sliding paint • If necessary, add diesel fuel. (reference MANITOU: 483536). Get advise from your dealer. • Open the flap (1) using the ignition key to see the fuel filler neck (3).

  • Page 142: Checking Def Liquid Level

    MAINTENANCE 4.3.6 CHECKING DEF LIQUID LEVEL DANGER WARNING Risk of damage to components The individual components of the DEF system react greatly Risk of contact with irritants even in the presence of the slightest trace of impurities in If the “DEF” tank cap is opened in high temperatures, “DEF”.

  • Page 143: Fuel Pre-Filter Check

    MAINTENANCE • Close the engine cover. Figure 149: Checking DEF liquid level 4.3.7 FUEL PRE-FILTER CHECK DANGER Fire risk Smoking or approaching with an open flame is prohibited. The diesel engine must be turned off. Consult maintenance personnel if in doubt about the state of the water separator. •...
  • Page 144 MAINTENANCE CLEANING PROCEDURE WITH CLEANING DANGER EQUIPMENT • Clean the surface using a high pressure cleaner Risk of surface degradation and cracking (max. 100 bar or 1,450 psi) and/or a steam cleaner. We suggest testing a small area before cleaning the Contact with aggressive solvents such as methyl ethyl entire glass.

  • Page 145: Cabin Upper Anti-Breakage Glass Integrity Check (Optional)

    MAINTENANCE 4.3.9 CABIN UPPER ANTI- Cleaning and periodic inspection of the cabin windows, using correct procedures, is recommended for the BREAKAGE GLASS INTEGRITY safety of the operator and to prolong their service life. CHECK (OPTIONAL) • Thoroughly clean all windows in the cabin (windshield, rear window, upper window, side DANGER windows).

  • Page 146: Every 50 Hours Of Operation

    MAINTENANCE Figure 152: Cabin upper anti-breakage glass integrity check (optional) 4.4. EVERY 50 HOURS OF • Refit the tank protection panel (1). OPERATION 4.4.1 HYDRAULIC OIL LEVEL CHECK Place the telehandler on a level surface with the engine off and the telescopic boom retracted and lowered as far as possible.

  • Page 147: Tire Pressure And Wheel Nut Tightening Check

    MAINTENANCE 4.4.2 TIRE PRESSURE AND WHEEL WARNING NUT TIGHTENING CHECK Risk of injury DANGER Air pressure can cause personal injury. Failure to comply with safety measures can cause personal injury. Check that the air tube is properly connected to the tire valve before starting the inflation and keep anyone away When using compressed air, wear a face shield and during the operations.

  • Page 148: Windscreen Washer Fluid Level Check

    MAINTENANCE Remove the filler cap (4). Add windscreen washer fluid through the filler neck (3). Replace the filler cap (4). Refit the grille (5) and close the cover behind the cabin (1). Figure 155: 4.4.5 CHECKING AND CLEANING THE CONDENSER GRILLE (OPTIONAL AIR CONDITIONER) DANGER Risk of damage to the condenser fins...
  • Page 149 MAINTENANCE CLEANING AND LUBRICATION OF THE DANGER TELESCOPIC BOOM WEAR SHOES • Fully extend the telescopic boom. Raise the boom and place the safety wedge on the rod of the lifting cylinder. • Clean the surface of the extension arms. In case of intense use in a very dusty or oxidizing •...
  • Page 150 MAINTENANCE Figure 157: Cardan joint, axle oscillation and reducer pins lubrication CARDAN JOINT LUBRICATION Lubricate the oscillation bushings of the front axle (2a) for machines MRT / MRT-X 3570 - 3570 ES and rear axle (2b) with grease. Lubricate the front and rear transmission shaft Cardan FRONT AND REAR WHEEL REDUCER PINS joint spiders (1) with grease.
  • Page 151 MAINTENANCE Figure 158: Cardan joint, axle oscillation and reducer pins lubrication CLEANING AND LUBRICATION OF THE FRONT AND REAR PINS OF THE STABILIZER FEET Stabilizer foot axle lubricators (1). Figure 159: Cleaning and lubrication of the front and rear pins of the stabilizer feet 649280EN-USMG(A/2021)

  • Page 152: Every 250 Hours Of Operation

    MAINTENANCE CLEANING AND LUBRICATION OF THE TURRET Remove the level plug (1) and top up (2), the oil must ROTATION FIFTH WHEEL surface at the mouth of the hole. Turret rotation fifth wheel bearing lubricators If necessary, add fresh oil through the hole. Repeat this for the rear axle differential.

  • Page 153: Gearbox Oil Level Check

    MAINTENANCE Figure 163: Gearbox oil level check 4.5.4 GEARBOX OIL LEVEL CHECK Figure 162: Front and rear wheel reducer oil level check only for MRT 3570, MRT 3570 ES, MRT-X 3570, MRT- X 3570 ES 4.5.3 GEARBOX OIL LEVEL CHECK Place the telehandler on a horizontal surface with the engine stopped and the gearbox oil still warm.

  • Page 154: Battery Check

    MAINTENANCE If the vehicle is not used for a long time, disconnect the battery. In case of high ambient temperature, check the level more frequently. Maintenance: Open the engine cover (3). Check the connection clamps (2). Regularly check the electrolyte level (1) and, if necessary, top up with demineralized or distilled water.

  • Page 155: Rotation Reducer Fixing Screw Tightening Check

    MAINTENANCE Figure 165: Battery check 4.5.6 ROTATION REDUCER FIXING SCREW TIGHTENING CHECK DANGER Raise the boom and place the safety wedge on the rod of the Figure 166: Rotation reducer fixing screw tightening check lifting cylinder. 4.5.7 EXTERNAL BOOM CHAINS Place the forklift on a horizontal surface with the engine CHECK stopped and the telescopic boom completely raised.
  • Page 156 MAINTENANCE 5. Examine the chains carefully for any signs of wear. 5. If the resulting values are lower than those in the table below, proceed to register the chains (T1-T2- 6. Brush the chains vigorously to get rid of any foreign T3).
  • Page 157 MAINTENANCE Table 99. Chain registration value table MRT 2260 MRT 2660 MRT-X 2260 MRT-X 2660 1st extension boom (T1) mm - in Minimum size ≥ 87 - 3.4 75 - 2.9 105 - 4,1 Maximum size ≤ 117 - 4.6 2nd extension boom (T2) mm - in ≥...
  • Page 158 MAINTENANCE ≥ Minimum size 125 - 4,9 ≤ Maximum size 155 - 6,1 mm - in 2nd extension boom (T2) ≥ Minimum size 105 - 4,1 ≤ Maximum size 135 - 5,3 3rd extension boom (T3) mm - in ≥ Minimum size 75 - 2,9 ≤...
  • Page 159 MAINTENANCE CAUTION If the problem persists, consult your agent or dealer. Figure 171: Adjustment of the tension of the chains T1 - T2 649280EN-USMG(A/2021)

  • Page 160: Every 500 Hours Of Operation Or Every 6 Months

    4.6.1 HYDRAULIC OIL Oil analysis kit (MANITOU reference: 958162). CONTAMINATION CHECK MANITOU offers a hydraulic oil analysis kit that can allow you to extend the recommended period of periodic maintenance (2000 hours). In this case it is recommended to perform a hydraulic oil analysis every 500 hours of operation or 1 year.

  • Page 161: Replacing The Hydrostatic Pump Oil Filter (Transmission)

    MAINTENANCE • Screw the container filter (4) onto the filter head (1). Tighten the filter housing (4) with 45 Nm / 4.58 kgf-m. Figure 173: Hydraulic oil contamination check 4.6.2 REPLACING THE HYDROSTATIC PUMP OIL FILTER (TRANSMISSION) WARNING Danger of intoxication and injury Contact with hydraulic fluid is harmful to health (e.g.

  • Page 162: Replacing The Hydraulic Oil Breather

    MAINTENANCE Figure 175: Replacing the hydraulic oil filter cartridge (drain) Figure 176: Replacing the hydraulic oil breather 4.6.4 REPLACING THE HYDRAULIC 4.6.5 FIFTH WHEEL AND TURRET OIL BREATHER FIXING BOLTS CHECK • Remove the upper panel (1) of the tank DANGER compartment to access the breather (2).

  • Page 163: Cabin Ventilation Filters Check

    MAINTENANCE 4.6.6 CABIN VENTILATION FILTERS To tighten the fifth wheel bolts (2) that secure it to the chassis, it is necessary to pass through the holes CHECK above the turret (1a). Remove the caps (1) to access the bolts (2). 1.

  • Page 164: Every 1000 Hours Of Operation Or Every Year

    MAINTENANCE 4.7. EVERY 1000 HOURS OF OPERATION OR EVERY YEAR 4.7.1 FILTER AND THREE-PHASE MOTOR OIL CHANGE WARNING High temperature risk Change the oil only with the engine at operating temperature. Place the telehandler on a level surface. DRAIN THE ENGINE OIL DANGER Dispose of the engine oil and filter in accordance with the legal regulations in force in the place where the engine is...

  • Page 165: Filling With Engine Oil

    MAINTENANCE Figure 180: Engine oil filter replacement FILLING WITH ENGINE OIL • Remove the engine oil filler cap (1). Figure 181: Filling with engine oil • From the filler neck (3a), through a funnel (2) add the indicated quantity of lubricating oil. When 4.7.2 FRONT AND REAR AXLE loading oil into the engine, add it gradually.

  • Page 166: Change Front And Rear Axle Final Reducer Oil

    MAINTENANCE Figure 182: Front and rear axle differential oil change 4.7.3 CHANGE FRONT AND REAR • Place a container under the drain plug (3) and unscrew it. Let all the oil drain out. Bring the outlet AXLE FINAL REDUCER OIL hole to a horizontal position (4) in order to subsequently check the oil level.

  • Page 167: Gearbox Oil Change And Speed Sensor Cleaning

    MAINTENANCE 4.7.5 GEARBOX OIL CHANGE AND • Loosen the screw and remove the speed sensor (4b). SPEED SENSOR CLEANING • Install the speed sensor, and tighten the screw (4c) only for MRT-X 3570, MRT-X 3570 ES with a torque of (9.5 - 11 Nm / 1 kgf-m - 1.2 kgf-m). Place the telehandler on a level surface with the engine •...

  • Page 168: Dry Air Filter Cartridge Replacement

    MAINTENANCE 4.7.6 DRY AIR FILTER CARTRIDGE REPLACEMENT In case of use in a very dusty atmosphere, the cartridge replacement intervals must be reduced (up to 250 hours in a very dusty atmosphere). DANGER Replace the cartridge in a clean environment and with the heat engine off.Never use the telehandler with a disassembled or damaged cartridge.

  • Page 169: Cleaning The Fuel Tank

    MAINTENANCE 4.7.7 CLEANING THE FUEL TANK DANGER Fuels are highly flammable, so the risk of fire is high.During the handling of fuels, it is forbidden to smoke, approach naked flames and unprotected light and carry out interventions that cause the formation of sparks. •...

  • Page 170: Priming The Fuel System

    MAINTENANCE • Turn the water collection cup (4) counterclockwise (5) and remove the filter element (6). Disconnect the drain pan sensor lead before removing it, being careful not to spill fuel. • Clean up immediately if fuel is spilled. • Remove the float (7) from the water collection pan.

  • Page 171: Fuel Pump Filter Replacement

    MAINTENANCE • Remove the filter, hold it carefully so as not to spill • Clean the filter cartridge (4) with a jet of air and fuel. Wipe up the spilled fuel. check that it is not damaged. If necessary, replace it with one of the same characteristics.

  • Page 172: Cabin Ventilation Filters Replacement

    MAINTENANCE Carry out work on the cooling system only if the coolant temperature is below 50° C. • Open the engine cover. • Open the access door (1) under the drain plug (2). When disassembling the access panel, clean all around and remove any buildup of flammable materials.

  • Page 173: Wear Of The External Telescopic Boom Chains Check

    MAINTENANCE 7. Refit and secure the air intake (1) on the cover behind the cabin. Figure 192: Cabin ventilation filters replacement 4.7.13 WEAR OF THE EXTERNAL • On the alignment of the shoulders of the protruding axes. TELESCOPIC BOOM CHAINS Lengthening of the chains CHECK For this operation, we recommend the use of the chain...
  • Page 174 MAINTENANCE Figure 193: Wear of the external telescopic boom chains check DANGER Beyond the maximum value (228.6 mm + 2% = 233.2 mm) [8.9 in + 2% = 10.7 in], replace the pair of chains. Contact Figure 195: Wear of the profile of the plates 2 your dealer.

  • Page 175: Wear Of The External Telescopic Boom Chains Check

    MAINTENANCE Alignment of the shoulders of the protruding axes On chains, wear manifests itself in various places: Check the entire length of the chains. • On the joints, which results in a stretching of the Strong friction between the plates and the protruding chain.

  • Page 176: Check For Wear And Increase In Clearance Of The Fifth Wheel Bearings

    MAINTENANCE As for the lengthening of the chains, check the center of L1 L2 each equal part using a vernier gage. DANGER Figure 199: Wear of the profile of the plates 1 Beyond the mini value (110.70 mm - 2% = 108.48 mm) [4.35 in - 2% = 4.27 in], (70.50 mm -2% = 69.09 mm) [2, 77 in - 2% = 2.72 in], (41.15 mm -2% = 40.83 mm) [1.62 in - 2% = 1.6 in] replace the pair of chains.

  • Page 177: Replace Filter Of The "Def" Boost Pump

    MAINTENANCE • Pull the extractor to take out the filter element and then throw it away. • Lightly lubricate the cover joint with suitable engine oil. • Install the new filter element and compensator in the pump and screw the cover 1 (tightening torque: 20 +5 Nm - 2 +0.5 kgf-m).

  • Page 178: Safety Belt Check

    MAINTENANCE SILENT BLOCK OF THE THREE-PHASE MOTOR CHECK Contact your dealer. CHECK AND ADJUSTMENT OF THE THREE-PHASE MOTOR AIR INTAKE SYSTEM Contact your dealer. THREE-PHASE MOTOR HOSES AND PIPES CHECK Contact your dealer. BRAKE CIRCUIT PRESSURE CHECK Contact your dealer. CHECK FOR WEAR OF THE TELESCOPIC BOOM SHOES Figure 205: Replace the "DEF"...

  • Page 179: Every 2000 Hours Of Operation Or Every 2 Years

    MAINTENANCE 4.8.2 HYDRAULIC OIL CONDITIONS OF THE ATTACHMENTS CHECK REPLACEMENT AND HYDRAULICS INTAKE FILTER CARTRIDGE Contact your dealer. CLEANING SERVICE AND PARKING BRAKE CHECK Place the telehandler flat and stabilized. Contact your dealer. Fully retract and lower the telescopic boom. Stop the three-phase motor.
  • Page 180 MAINTENANCE HYDRAULIC CIRCUIT PRESSURES Cleaning the strainer CHECK • Disconnect the hose (3). Contact your dealer. • Unscrew the suction strainer (4), clean it with a jet of compressed air, check its condition and replace it if necessary. ARTICULATION BEARINGS AND RINGS CHECK •...

  • Page 181: Every 3000 Hours Of Operation Or Every 3 Years

    MAINTENANCE • Never let the gas escape into the atmosphere. Never open the circuit as this would cause a loss of coolant. • The compressor is equipped with an oil level indicator. Never unscrew this indicator: this will drain the circuit. The oil level should only be checked when changing the oil.

  • Page 182: Every 4500 Hours Of Operation Or Every 9 Years

    MAINTENANCE Figure 208: Replacement of the three-phase motor service belt 4.10. EVERY 4500 HOURS OF OPERATION OR EVERY 9 YEARS THREE-PHASE MOTOR CRANKCASE BREATHER CHECK REPLACEMENT OF THE CRANKCASE FILTER OF THE ENGINE BREATHER • Open the engine cover. • Remove the upper cover (1) of the three-phase motor.

  • Page 183: Every 6000 Hours Of Operation Or Every 12 Years

    MAINTENANCE 4.13. OCCASIONAL CHECKING AND CLEANING THE VALVE OF THE EXHAUST GAS RECIRCULATION MAINTENANCE SYSTEM (EGR) OF THE THREE-PHASE MOTOR 4.13.1 INSERTING THE SAFETY Contact your dealer WEDGE OF THE TELESCOPIC BOOM SELECTIVE CATALYTIC REDUCER (SCR) / Only use the safety wedge (1) supplied THREE-PHASE MOTOR DIESEL with the telehandler.

  • Page 184: Wheel Replacement

    MAINTENANCE 3. Lower the boom slowly then stop the hydraulic • Switch off the forklift. movements before hitting the wedge. • Activate the parking brake. • Turn on the hazard lights. • Apply wedges to immobilize the forklift in both directions on the axle opposite the wheel to be replaced.

  • Page 185: Replacing The Fuses And Relays

    MAINTENANCE Adjustment of -2% of the dipped beam headlights with Calculation of the height of the dipped beam headlights respect to the horizontal axis of the headlight. (h2) Adjustment procedure h1 = Height above the ground of the dipped beam headlights.
  • Page 186 MAINTENANCE X-483 Figure 215: Overview of fuse and relays Table 101. Specification table of the fuses and relays in cab Functions X-484 K-101 Flasher unit Cab ventilation system supply K-102 20/30 A "+15" Attachment solenoid (12V) F-101 10 A "+15" DSB Switch (12V) F-102 "+15"...
  • Page 187 MAINTENANCE Functions F-118 Available F-119 Available F-120 Available F-121 Available F-122 Available F-123 Available "+30" Cab ventilation relay F-124 20 A X-486 F-125 Available "+15" Predisposition supply F-126 "+15" Foot throttle supply F-127 "+15" Safety/Stop remote control F-128 "+15" Light lever F-129 "+15"...
  • Page 188 MAINTENANCE Functions F-163 10 A "+15" VBATF3 Vehicle SPU F-164 10 A "+15" VBATF4 Vehicle SPU X-389 Front wiper 1st speed K-103 15 A Front wiper 2nd speed K-104 15 A Roof wiper K-105 15 A Rear wiper K-106 15 A Lateral wiper K-107 15 A...
  • Page 189 MAINTENANCE Functions "+15" Slip Ring encoder F-180 "+15" Safety switch F-181 F-182 "+15" Red button F-183 "+15" Remote switch F-184 15 A "+15" DC-DC Converter X-558 K-127 15 A A/C Fan Roof 1 K-128 15 A A/C Fan Roof 2 A/C Compressor clutch K-129 15 A...
  • Page 190 MAINTENANCE Figure 217: Overview of fuse and relays: Table 102. Specification table of the fuses and relays on chassis Functions X-720 Electric emergency pump F-300 “+15” Bi-Eneqy system supply F-301 “+15” VBATD Auxiliary SPU F-302 10 A “+15” VBATE Auxiliary SPU F-303 10 A “+15”...
  • Page 191 MAINTENANCE Functions “+30” VBATP Auxiliary SPU F-307 “+30” VBATC Auxiliary SPU F-308 10 A “+30” Cab ventilation supply F-309 15 A “+30” Water heater supply F-310 10 A “+30” Unswitched supply F-311 10 A F-312 10 A “+30” Pneutron / Navi Encoder F-313 Hydraulic oil cooler electric fan K-303...
  • Page 192 MAINTENANCE Functions Stop light F-338 Reverse light F-339 F-340 “+30” VBATP Slave SPU F-341 “+15” VE transmission TCU F-342 15 A “+30” VP transmission TCU “+30” Main key F-343 10 A FUSE AND RELAY ON THE CHASSIS Only for the telehandler: MRT 3570, MRT-X 3570 Remove the panel (1) behind the step under the cab for access to the fuse box and relays (2a - 2b).
  • Page 193 MAINTENANCE Table 103. Specification table of the fuses and relays on chassis Functions X-720 Electric emergency pump F-300 “+15” Bi-Eneqy system supply F-301 “+15” VBATD Auxiliary SPU F-302 10 A “+15” VBATE Auxiliary SPU F-303 10 A “+15” Front / rear axle alignment sens. F-304 “+15”...
  • Page 194 MAINTENANCE Functions F-324 10 A “+15” VBATF4 Vehicle SPU F-325 7.5 A “+15” Transmission Control Unit “+15” Damper sensor F-326 “+15” Hydraulic pump sensor F-327 F-328 “+15” Chassis level sensor F-329 “+15” Stabilizer extensometer sensor “+15” Stabilizer on ground sensor F-330 Fog light F-331...
  • Page 195 MAINTENANCE Figure 221: Overview of fuse and relays: Table 104. Specification table of the fuses and relays on chassis Functions X-905 F-204 100 A Tower PWR X-823 F-205 30 A Oil cooler fan 2 X-824 F-205 30 A Oil cooler fan 1 X-707 F-207 80 A...
  • Page 196 MAINTENANCE FUSE BOX AND RELAYS ENGINE Remove the panel (1) behind the step under the cab for access to the fuse box and relays (2). Remove the cap to access the fuse and relays. DANGER Always replace a faulty fuse with another of equivalent rating.

  • Page 197: Check And Cleaning Of The Transmitter Rings Of The Rotating Electric Collector (After 3 Months Of Inactivity)

    MAINTENANCE Functions DEF Heated pipe F-345 15 A F-346 10 A NOx Sensors DEF quality sensor F-347 F-348 "+15" Alternator F-349 7.5 A EGR valve Fuel feed pump F-350 20 A Engine ECU main relay K-316 50 A Glow plug relay K-317 50 A DEF heated pipe...
  • Page 198 Check the correct mechanical operation of the unit come on and the relative solutions. STOP button. If the problem persists after having implemented the indicated solution, contact the MANITOU assistance During normal operation: service. • Check that the transmitter unit is structurally intact.
  • Page 199 The table below indicates the malfunctions that may be encountered when the LEDs on the receiving unit turn If the problem persists after having implemented the indicated solution, contact the MANITOU assistance service. Table Table 108. Malfunctions reported by the receiving unit...

  • Page 200: Checking And Cleaning The Fuel Tank Filler Filter

    The receiving unit loses some of the receiving unit. intermittently fast. data sent by the transmitting unit. this message persists, contact Manitou Customer Service. The receiving unit does not send The RUN LED flashes. Contact MANITOU assistance commands to the CAN network. service.

  • Page 201: Checking And Cleaning The Def Tank Filler Filter

    MAINTENANCE 4.13.9 STATIONARY 5. Close the access door (1). REGENERATION OF DPF FILTER "HANDLER STOPPED" DANGER DPF regeneration is an automated procedure, which is initiated by the operator when the following lights flash: after 50 hours of operation with an engine speed reduction of 25%. Park the telehandler in a safe and sufficiently ventilated place.

  • Page 202: References, Options And Accessories

    DANGER USE RECOMMENDED LUBRICANTS AND FUEL: For topping up, not all oils are mixable. For gearboxes, MANITOU oils are perfectly suited. DIAGNOSTIC ANALYSIS OF OILS In the event of an inspection or maintenance contract concluded with the dealer, a diagnostic analysis of the engine, transmission and axle oils may be required, depending on the utilization rate.
  • Page 203 WHITE GREASE BERULUB PAL 1 (NLGI 1) CHAIN LUBRICATION SPRAY OIL MANITOU SPECIAL CHAINS HYDRAULICS HYDRAULIC OIL TANK 260 L - 68.7 US gal MANITOU ISO VG 46 HYDRAULIC OIL CABIN WINDSCREEN WASHER FLUID 5 L - 1.3 US gal...
  • Page 204 WHITE GREASE BERULUB PAL 1 (NLGI 1) CHAIN LUBRICATION SPRAY OIL MANITOU SPECIAL CHAINS HYDRAULICS HYDRAULIC OIL TANK 300 L - 79.2 US gal MANITOU ISO VG 46 HYDRAULIC OIL CABIN WINDSCREEN WASHER FLUID 5 L - 1.3 US gal...

  • Page 205: Filter Elements And Belts

    REFERENCES, OPTIONS AND ACCESSORIES COMPONENTS TO BE CAPACITY RECOMMENDATIONS LUBRICATED HYDRAULICS HYDRAULIC OIL TANK 300 L - 79.2 US gal MANITOU ISO VG 46 HYDRAULIC OIL CABIN WINDSCREEN WASHER FLUID 5 L - 1.3 US gal WINDSCREEN WASHING FLUID TANK...
  • Page 206 REFERENCES, OPTIONS AND ACCESSORIES ELEMENT DESCRIPTION OPERATION Fuel pump filter Check / Clean Replace Fuel filter Cabin ventilation filters Clean / Check "DEF" fuel pump filter Replace Replace "DEF" tank breather 2000H - PERIODIC MAINTENANCE - EVERY 2000 HOURS OF OPERATION OR 2 YEARS (Also perform periodic maintenance of 500 hours and 1000 hours of operation) Hydraulics intake filter cartridges Clean...

  • Page 207: Attachments

    MANITOU technician, who will check the correct functioning and updating of the documentation necessary for the use of the new attachment.
  • Page 208 REFERENCES, OPTIONS AND ACCESSORIES Machine compatibility table - attachment: Forks carriage Image Description MRT Vision + Code (PN) CAT1320/6T F.FEM4B100X60X1200 52718348 CAT1320/6T F.FEM4B100X60X1500 52718356 CAT1320/6T F.FEM4B100X60X1800 52718357 CAT1320/7T F.FEM4B150X60X1200 52655420 CAT1320/7T F.FEM4B150X60X1500 52718373 CAT1320/7T F.FEM4B150X60X1800 52718374 CAT1750/7T F.FEM4B150X60X1200 52655520 CAT1750/7T F.FEM4B150X60X1500 52718375 CAT1750/7T F.FEM4B150X60X1800 52718377...
  • Page 209 REFERENCES, OPTIONS AND ACCESSORIES Machine - attachment compatibility table: Lifting platforms Image Description MRT Vision + Code (PN) PF 1200/200 52719244 PF 2000/365 52719245 PS 2000/365 52719246 PSE 4200/365 ALUREACH 52719247 PSE 4400/365 52719248 PSE 4400 / 365D 52686224 PSE 4400 / 365DD 52719250 PSE 4400/700D 52719251...
  • Page 210 REFERENCES, OPTIONS AND ACCESSORIES Image Description Code (PN) MRT Vision + P 1000- extension jib 921317 P 1500- extension jib 921319 P 2000- extension jib 921320 P 4000- 2-hook jib 921321 P 6000- 2-hook jib 921322 P 9000- 3-hook jib 930830 Machine - attachment compatibility table: Winches...
  • Page 211 REFERENCES, OPTIONS AND ACCESSORIES Machine - attachment compatibility table: Centering handler jib & crane Image Description MRT Vision + Code (PN) CLR 4000 52721819 Machine - attachment compatibility table: Tire gripper Image Description Code (PN) MRT Vision + TH33/2000S 52721340 649280EN-USMG(A/2021)
  • Page 212 Manitou Group...

This manual is also suitable for:

Mrt-x 2260 360 160y st3a s1Mrt 2660 360 160y st5 s1Mrt-x 2660 160y st3a s1Mrt 3060 360 175y st5 s1Mrt-x 3060 360 175y st3a s1Mrt 2570 360 175y st5 s1 ... Show all

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