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- Descriptions and figures are non-binding. - MANITOU reserves the right to change its models and their equipment without being required to update this manual. - The MANITOU network, consisting exclusively of qualified professionals, is available to answer all your questions.
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MANITOU BF. Any violation of the above is subject to civil and criminal penalties. The logos and visual identity of the company are property of MANITOU BF and may not be...
1 - OPERATING AND SAFETY INSTRUCTIONS INSTRUCTIONS TO THE COMPANY MANAGER THE SITE THE OPERATOR THE LIFT TRUCK A - SUITABILITY OF THE LIFT TRUCK FOR THE JOB ........... . . 1-6 B - ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS .
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LIFT TRUCK MAINTENANCE INSTRUCTIONS 1-30 GENERAL INSTRUCTIONS 1-30 PLACING THE BOOM SAFETY WEDGE 1-30 FITTING THE WEDGE ..............1-30 REMOVING THE WEDGE .
- Take into account the fire risk associated with use in dusty and flammable conditions (e.g. straw, flour, sawdust, organic waste, etc.). - MANITOU recommends fitting your lift truck with an individual fire extinguisher to neutralize any fire as soon as it starts. Solutions exist, consult your dealer.
Inflate the tires in accordance with recommendations. • The seat is an essential way of reducing the vibrations transmitted to the operator. In the event of seat replacement, please contact MANITOU. • Ensure that the operators adapt their operating speed to suit the conditions on site.
INSTRUCTIONS - The operator's manual must always be in good condition and kept in the place provided on the lift truck and in the language used by the operator. - The operator's manual and any plates or stickers which are no longer legible or are damaged, must be replaced immediately. MAINTENANCE - Maintenance or repairs other than those detailed in part: 3 - MAINTENANCE must be carried out by qualified personnel (consult your dealer) and in the necessary safety conditions to preserve the health of the operator and any third party.
- At any time, as an operator, you must envisage, within reason, the possible risk to yourself, to others or to the lift truck itself when you use it. IMPORTANT In order to reduce or prevent any danger with a MANITOU-approved attachment, follow the instructions in paragraph: 4 - OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE: INTRODUCTION. GENERAL INSTRUCTIONS A –...
Right-hand column • With a PLATFORM-fitted lift truck, people can only be lifted using platforms designed by MANITOU for the purpose. - MANITOU sells equipment specifically designed for lifting people (OPTION PLATFORM lift truck, contact your dealer). 1 - 11...
OPERATING INSTRUCTIONS UNLADEN AND LADEN A - BEFORE STARTING THE LIFT TRUCK - Perform the daily maintenance operations ( 3 - MAINTENANCE). - Make sure that the driver's cab is clean, particularly the floor and floor mat. Check that no movable object may hinder the operation of the lift truck.
- Take into account the lift truck’s dimensions and its load before trying to negotiate a narrow or low passageway. - Never move onto a load bridge without having first checked: • That it is suitably positioned and made fast. •...
E - STARTING THE LIFT TRUCK SAFETY INSTRUCTIONS IMPORTANT The lift truck must only be started up or maneuvered when the operator is sitting in the driver’s cab, with his seat belt adjusted and fastened. - Never try to start the lift truck by pushing or pulling it. Such an operation may cause severe damage to the transmission. If necessary, towing requires the transmission to be put in neutral ( 3 - MAINTENANCE).
- Use the rear-view mirrors frequently. - Drive round obstacles. - Never drive on the edge of a ditch or steep slope. - It is dangerous to use two lift trucks simultaneously to handle heavy or bulky loads, since this operation requires particular precautions to be taken.
H - DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY (or see current legislation in other countries) FRENCH ROAD TRAFFIC RULES - The driving of non EC type-approved tractors on the public highway is subject to the provisions of the highway code relating to special machines, defined in article R311-1 of the highway code, in category B of the Equipment Order of 20 November 1969 that determines the procedures applicable to special machines.
INSTRUCTIONS FOR HANDLING A LOAD A - CHOICE OF ATTACHMENTS - Only attachments approved by MANITOU can be used on its lift trucks. - Make sure the attachment is suitable for the work to be done ( 4 - OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE).
D - TRANSVERSE ATTITUDE OF THE LIFT TRUCK Depending on the model of lift truck The transverse attitude is the transverse slope of the chassis with respect to the horizontal. Raising the boom reduces the lift truck's lateral stability. The transverse attitude must be set with the boom in down position as follows: 1 - ...
F - PICKING UP AND PUTTING DOWN A HIGH LOAD ON TIRES IMPORTANT In no circumstances should you raise the boom if you have not checked the transverse attitude of the lift truck INSTRUCTIONS FOR HANDLING A LOAD: D - TRANSVERSE ATTITUDE OF THE LIFT TRUCK). REMINDER: Make sure that the following operations can be performed with good visibility ( OPERATING INSTRUCTIONS UNLADEN AND LADEN:...
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PUTTING DOWN A HIGH LOAD ON TIRES - Approach the load in the transport position in front of the stack (fig. F6). - Apply the parking brake and place the forward/reverse selector in neutral. - Raise and extend the boom (1) (2) until the load is above the stack, while monitoring the longitudinal stability limiter and warning device ( INSTRUCTIONS FOR HANDLING A LOAD: C - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE).
G - PICKING UP AND PUTTING DOWN A HIGH LOAD ON STABILIZERS Depending on the model of lift truck IMPORTANT In no circumstances should you raise the boom if you have not checked the transverse attitude of the lift truck INSTRUCTIONS FOR HANDLING A LOAD: D - TRANSVERSE ATTITUDE OF THE LIFT TRUCK). REMINDER: Make sure that the following operations can be performed with good visibility ( OPERATING INSTRUCTIONS UNLADEN AND LADEN:...
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PICKING UP A HIGH LOAD ON STABILIZERS - Ensure that the forks will easily pass under the load. - Check the position of the lift truck with respect to the load and make a test run, if necessary, without taking the load. - Raise and extend the boom (1) (2) until the forks are at the level of the load (fig. G5).
H - PICKING UP AND PUTTING DOWN A SUSPENDED LOAD IMPORTANT Failure to follow the above instructions may lead the lift truck to lose stability and overturn. MUST be used with a lift truck equipped with an operational hydraulic movement cut-out device. CONDITIONS OF USE - The length of the sling or the chain shall be as short as possible to limit swinging of the load.
INSTRUCTIONS FOR USE AS A LOADER For agricultural-type lift trucks (MLT range) A - LOADING IMPORTANT In no circumstances should you raise the boom if you have not checked the transverse attitude of the lift truck INSTRUCTIONS FOR HANDLING A LOAD: D - TRANSVERSE ATTITUDE OF THE LIFT TRUCK). REMINDER: Make sure that the following operations can be performed with good visibility ( OPERATING INSTRUCTIONS UNLADEN AND LADEN:...
- MANITOU has ensured that this platform is suitable for use under the normal operating conditions provided in this operator's manual, with a STATIC test coefficient of 1.25 and a DYNAMIC test coefficient of 1.1 as specified in harmonized European standard EN 280:2013+A1:2015 for "mobile elevating work platforms".
E - ENVIRONMENT IMPORTANT It is forbidden to use the platform close to electricity cables. Maintain the specified safe distances. RATED VOLTAGE SAFETY DISTANCE (METERS) 50 < U < 1,000 2,30 M 1,000 < U < 30,000 2,50 M 30,000 < U < 45,000 2,60 M 45,000 <...
INSTRUCTIONS FOR USING THE RADIO-CONTROL For lift trucks with RC radio control HOW TO USE THE RADIO-CONTROL SAFETY INSTRUCTIONS - This radio-control consists of electronic and mechanical safety elements. It cannot receive commands from another transmitter because the internal encoding is unique to each radio-control. IMPORTANT If it is used improperly or incorrectly, there is a risk of danger to: - The physical and mental health of the user or others.
LIFT TRUCK MAINTENANCE INSTRUCTIONS GENERAL INSTRUCTIONS - Ensure the area is sufficiently ventilated before starting the lift truck. - Wear clothes suitable for the maintenance of the lift truck, avoid wearing jewelery and loose clothes. Tie back and protect your hair, if necessary. - Stop the engine and remove the ignition key, when an intervention is necessary.
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LUBRICANT AND FUEL LEVELS - Use the recommended lubricants (never use contaminated lubricants). - Do not fill the fuel tank when the engine is running. - Only fill up the fuel tank in areas specified for this purpose. - Do not fill the fuel tank to the maximum level. - Do not smoke or approach the lift truck with a flame, when the fuel tank is open or is being filled.
IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME INTRODUCTION The following recommendations are intended to prevent the lift truck from being damaged when it is withdrawn from service for an extended period. IMPORTANT Procedures to follow if the lift truck is not to be used for a long time and for starting it up again afterwards must be performed by your dealership. This period of long-term stoppage must not exceed 12 months.
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BRINGING THE LIFT TRUCK BACK INTO SERVICE - Remove the waterproof adhesive tape from all the holes. - Refit and reconnect the battery. - Remove the protection from the cylinder rods. - Perform the daily maintenance operations ( 3 - MAINTENANCE). - Apply the parking brake and remove the axle stands. - Drain and clean the fuel tank ( 3 - MAINTENANCE).
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• Glass items can be removed and collected for processing by glaziers. ENVIRONMENTAL PROTECTION By entrusting the maintenance of your lift truck to the MANITOU network, the risk of pollution is limited and the contribution to environmental protection contribution is made.
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SAFETY PLATES AND STICKERS IMPORTANT Clean all stickers and safety plates so that they are legible. Any safety plates and stickers which are illegible or damaged must be replaced. Check that stickers and safety plates are present after replacing any spare parts. EXTERNAL PLATES AND STICKERS ITEM PART NUMBER...
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STICKERS AND PLATES UNDER THE ENGINE HOOD ITEM PART NUMBER DESCRIPTION 293887 - Anti-freeze 259398 - Water/diesel separator 233088 - Preheat rod (OPTION) 220-240V ; 4.5 A ; 50-60Hz N°293887 FUEL / WATER SEPARATOR N233088 – 35°C – 31°F FUEL 259398 2 - 5...
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PLATES AND STICKERS IN THE CAB ITEM PART NUMBER DESCRIPTION 193032 - Cab compliance 223324 - Patents 33460 - Gear selection 239595 - Sound power level 105 dB 184276 - Steering selection control 290183 - Bucket instruction on telescope 268491 - Brake fluid instruction 52653818 - Fuses 52503175...
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STANDARD MODE 52651762 N°297733 239595 CABINE CONFORME A : CAB CONFORMS TO : FOPS - ISO 3449 ROPS - ISO 3471 ANSI B 56.6 N°193032 BREVETS - PATENTS FR 93 14367 EP 0 656 315 US PENDING N°223324 HUILE MINERALE Uniquement MINERAL OIL ONLY MINERALÖL Nur ACEITE MINERAL Solamente...
"Max vertical force (on trailer hook)" Maximum vertical force (on trailer hook) "Drag strain" Pulling force ENGINE "TPL No" Temporary parts list number "LIST No" List number "SERIAL No" Serial number "TYPE" Type GEARBOX MANITOU Part No. Type Serial Number 2 - 8...
ANGLE GEAR-BOX MANITOU Part No. Type Serial Number FRONT AXLE Type Serial Number MANITOU Part No. REAR AXLE Type Serial Number MANITOU Part No. "Constructeur" Manufacturer "Type Cabine" Cab type "N° de série" Serial number BOOM MANITOU Part No. Date of manufacture and manufacturer...
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CHASSIS Serial number / Product Identification Number ATTACHMENT MANUFACTURER'S PLATE "MODELE" Model "N° série" Serial number "Année Fabrication" Year of manufacture "Masse à vide" Unladen weight "Centre de gravité" Center of gravity "Capacité Nominale" Rated capacity "Pression service" Working pressure 2 - 10...
SPECIFICATIONS MT-X 733 95P ST3A S1 ENGINE Type PERKINS 1104D-44T NL38857 Fuel Diesel Number of cylinders 4 in line Suction Supercharged Injection system Direct Ignition sequence 1.3.4.2 Displacement 4400 Bore and stroke 105 x 127 Compression ratio 18,2:1 Nominal speed laden 2200 Min. rpm unladen Max.
HYDRAULIC CIRCUIT Hydraulic pump - Type Gear pump with flow divider 1st housing 2nd housing - Displacement - Max. rating capacity unladen l/min - Flow at 1600 rpm l/min Filtration - Back µm - Suction µm Maximum working pressure - Telescoping circuit 190 / 250 - Lift circuit 250 / 250...
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SPECIFICATIONS MT-X 1033 100P ST3A S1 ENGINE Type PERKINS 1104D-44TA NM38858 Fuel Diesel Number of cylinders 4 in line Suction Supercharged Injection system Direct Ignition sequence 1.3.4.2 Displacement 4400 Bore and stroke 105 x 127 Compression ratio 18,2:1 Nominal speed laden 2200 Min. rpm unladen Max.
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HYDRAULIC CIRCUIT Hydraulic pump - Type Gear pump with flow divider 1st housing 2nd housing - Displacement - Max. rating capacity unladen l/min - Flow at 1600 rpm l/min Filtration - Back µm - Suction µm Maximum working pressure - Telescoping circuit 190 / 250 - Lift circuit 250 / 250...
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VISIBILITY MT-X 733 95P ST3A S1 We use European standard EN15830 relating to operator visibility. - Adhere to the instructions for optimizing operator visibility in the immediate vicinity ( 1 - OPERATING AND SAFETY INSTRUCTIONS: OPERATOR INSTRUCTIONS: OPERATING INSTRUCTIONS WITH AND WITHOUT LOAD: D - VISIBILITY). DESCRIPTION AND ADJUSTMENT OF REAR-VIEW MIRRORS 1 - LEFT REAR-VIEW MIRROR 2 - RIGHT SIDE REAR-VIEW MIRROR...
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VISIBILITY MT-X 1033 100P ST3A S1 We use European standard EN15830 relating to operator visibility. - Adhere to the instructions for optimizing operator visibility in the immediate vicinity ( 1 - OPERATING AND SAFETY INSTRUCTIONS: OPERATOR INSTRUCTIONS: OPERATING INSTRUCTIONS WITH AND WITHOUT LOAD: D - VISIBILITY). DESCRIPTION AND ADJUSTMENT OF REAR-VIEW MIRRORS 1 - LEFT REAR-VIEW MIRROR 2 - RIGHT SIDE REAR-VIEW MIRROR...
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INSTRUMENTS AND CONTROLS DESCRIPTION NOTE: All the terms such as: RIGHT, LEFT, FRONT, REAR are as seen by an observer occupying the driver's seat and looking straight ahead. 1 - DRIVER'S CAB ACCESS ..................... . . 2-26 2 - DRIVER'S SEAT .
1 - DRIVER'S CAB ACCESS - Face the driver's cab access to get in and out, and always use the three support points provided for this purpose. 1 - Left handle. 2 - Right handle. 3 - Step. 2 - DRIVER'S SEAT DRIVER’S SEAT (STANDARD) DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS.
DRIVER'S PNEUMATIC SEAT (OPTION) MT-X 733 95P ST3A S1 DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. SEAT HEIGHT ADJUSTMENT - Sit down correctly in the seat. - Switch on lift truck ignition. - Pull or push lever 1 according to the desired height, making sure that the green indicator lamp 2 remains visible.
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SEAT BACKREST ANGLE ADJUSTMENT (FIG. C) The backrest angle of the seat may be adjusted to suit the individual. - Press the left-hand button while pushing on the seat or relaxing pressure on the seat to find a comfortable position. SEAT DEPTH ADJUSTMENT (FIG. D) The seat depth can be individually adjusted.
LONGITUDINAL ADJUSTMENT (FIG. I) - Adjust the locking lever until you reach the position required. Once locked, you can no longer move the seat into another position. MAINTENANCE (FIG. J) IMPORTANT A moving backrest increases the risk of an accident! Dirt may adversely affect the correct functioning of the seat. For this reason, make sure your seat is always clean.
6 - CONTROL AND INDICATOR LIGHT PANEL A1 A2 A3 A4 RPM x 100 CONTROL INSTRUMENTS A - ENGINE WATER TEMPERATURE TEMPERATURE ZONE • A1 - Blue zone (0° - 50°) Use the lift truck with moderation, wait for temperature to increase before normal operation. •...
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GEARBOX OIL TEMPERATURE WARNING INDICATOR The indicator and buzzer come on when the gearbox oil temperature is abnormally high. Stop the engine and determine the cause (gearbox oil level, possible leak, radiator, etc.). BRAKE FLUID LEVEL WARNING INDICATOR If the indicator and buzzer come on when the lift truck is in operation, stop the engine immediately and determine the cause (braking oil level, possible leak, etc.).
7 - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE IMPORTANT The operator must respect the lift truck's load chart, and the operating mode according to the attachment. This device warns the operator of the forklift truck’s longitudinal stability limits. However, lateral stability can reduce the load chart in the upper part, and this reduction is not detected by the device.
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B - HYDRAULIC MOVEMENT CUT-OFF “HANDLING/BUCKET” MODE • A8: All “AGGRAVATING” hydraulic movements are cut off. Only perform de-aggravating hydraulic movements in the following order: retract and raise the boom. "SUSPENDED LOAD" MODE • A8: All “AGGRAVATING” hydraulic movements are cut off. Only perform de-aggravating hydraulic movements in the following order: retract and raise the boom.
8 - SWITCHES The location of the switches may vary depending on the options. BOOM ELECTRICAL PREDISPOSITION (OPTION) DESCRIPTION AND USE OF THE OPTIONS BOOM HEAD ELECTROVALVE (OPTION) DESCRIPTION AND USE OF THE OPTIONS HAZARD WARNING LIGHTS REAR FOG LIGHTS SELF-CLEANING FAN (OPTION) DESCRIPTION AND USE OF THE OPTIONS STEERING SELECTION...
9 - LIGHTING, HORN AND INDICATOR SWITCH The switch controls the visual and sound alarms. • A - All lights are off, the turn signals do not flash. • B - The right-hand turn signals flash. • C - The left-hand turn signals flash. • D - The sidelights and rear lights are on. •...
12 - FUSES AND RELAYS IN THE CAB A sticker on the inside of the access hatch provides a quick view of the use of the electric plate's components described below. - Remove access panel 1 to gain access to the fuses and relays. Replace a blown fuse with a new fuse of the same quality and rating.
14 - DIAGNOSTIC PLUG 15 - ACCELERATOR PEDAL 16 - SERVICE BRAKE PEDAL AND TRANSMISSION CUT-OFF The pedal applies on the front and rear wheels by an hydraulic brake system, and allows the lift truck to be slowed down and stopped.
19 - FORWARD/NEUTRAL/REVERSE SELECTOR When changing the direction of travel, the lift truck should be traveling at slow speed and not accelerating. • FORWARD: Push the switch forward (position A). • REVERSE: Push the switch backward (position B). Reversing lights and a backup alarm indicate that the lift truck is traveling in reverse.
• A - Lifting and tilting control lever. • B - Telescoping control button. • C - Attachment control button. • D - Control button (OPTION). MT-X 1033 100P ST3A S1 • E - Left stabilizer control lever. MT-X 1033 100P ST3A S1 • F - Right stabilizer control lever. LIFTING THE LOAD - Lever A backward for lifting.
23 - HEATER CONTROL A - FAN CONTROL This 3-speed control allows the air to be ventilated through the air vents. B - TEMPERATURE CONTROL Adjusts the temperature inside the cab. • B1 - The fan pumps in the air at ambient temperature. • B2 - The fan pumps in warm air. The intermediate positions allow the temperature to be adjusted.
27 - STEERING WHEEL ADJUSTMENT LEVER (OPTION) This handle enables the angle and height of the steering wheel to be adjusted. - Pull the knob backward. - Adjust the steering wheel to the desired position. - Push the knob back to lock the steering wheel in position. 28 - DOOR OPENING HANDLE Two keys are provided with the lift truck to enable the cab to be locked.
TOWING DEVICE IMPORTANT Do not tow a trailer or an attachment that is not in perfect working condition. Using a trailer in poor condition may affect the lift truck's steering and braking, and hence the safety of the assembly. If a third party helps in coupling or uncoupling the trailer, this person must remain visible to the driver at all times and must wait until the lift truck has stopped, the handbrake is on and the engine is switched off before performing the operation.
1 - WINDSHIELD GRILLE DESCRIPTION The windshield grille provides additional protection for the operator from any external elements spattered on the windshield. This grille must be removable from inside the cab to enable an emergency exit. 2 - REAR WINDOW STAY - Holds the rear window half-open.
6 - BOOM HEAD SEALING 7 - ANGULAR SECTOR ON BOOM The angular sector displays the boom angle, and thus improves the reading of the load charts. 8 - "A-B-C-D-E" MARKING ON BOOM The marking indicates the outreach of the boom and therefore improves reading of the load charts.
11 - ANTI-THEFT SYSTEM MODCOD OPERATION - Switch on the lift truck: the red indicator 1 will flash. - Enter your user code followed by "V" to validate: the green indicator 2 will come on. - Start the lift truck within 60 seconds. After this time, the anti-theft system reactivates and the red indicator 1 will flash.
15 - BOOM ELECTRICAL PREDISPOSITION Enables an electrical function to be used at the boom head. ATTACHMENT LINE CONTROL - Put switch 1 to position A (indicator lamp off ). - Push switch 3 forward or backward. BOOM ELECTRIC FUNCTION CONTROL - Set switch 1 to position B (indicator lamp on). - Hold down button 2 and operate button 3 forward or backward.
18 - ATTACHMENT HYDRAULIC LOCKING Enables the attachment to be locked onto the carriage and a hydraulic attachment to be used by the same hydraulic circuit. IMPORTANT After locking the attachment, return switch 2 to position A (indicator lamp off) to prevent accidental unlocking of the attachment.
20 - BOOM HEAD ELECTROVALVE + ATTACHMENT HYDRAULIC LOCKING The addition of these two options on the attachment line allows two hydraulic functions to be used and locks the attachment onto the carriage. IMPORTANT For ease of connection of the quick-release couplers, decompress the hydraulic circuit by pressing button 1 on the electrovalve.
22 - SINGLE SIDE-SHIFT CARRIAGE (TSDL) TSDL MT-X 1033 100P ST3A S1 IMPORTANT The single side-shift carriage (TSDL) is only compatible with the following attachments: • floating fork carriage (TFF) • tilting fork carriage (PFB) • loading bucket (CBR) • concrete bucket (BB, BBG) •...
WITH BOOM HEAD ELECTROVALVE + PREARRANGED HYDRAULIC ATTACHMENT LOCKING IMPORTANT Once the attachment is locked, return valve 1 to position A to prevent accidental release of the attachment. TSDL LINE L1 CONTROL - Put switch 1 to position A (indicator lamp off ). - Push button 2 forward to move sideways to the right, and backward to move sideways to the left.
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STANDARD MODE “HANDLING" MODE USE ON FORKS - By default, the device is in “HANDLING MODE each time the lift truck is started. - Protection against tilting forward during aggravating movements is guaranteed, except when the telescope is retracted. STATUS OF THE DEVICE HALTED DRIVING TELESCOPE(S) RETRACTED...
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A - VISUAL ALARMS • A1 - A2 - A3: There is a significant reserve of longitudinal stability. • A4 - A5: The lift truck is nearing the limit of longitudinal stability. Maneuver with care. • A6: The lift truck is close to the longitudinal stability limit. Maneuver with care. •...
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MAINTENANCE ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT FORKLIFT TRUCK MAINTENANCE DAILY AND WEEKLY MAINTENANCE MANDATORY FIRST 500 HOURS OR 6 MONTHS OF SERVICE PERIODIC MAINTENANCE OCCASIONAL MAINTENANCE AND OPERATION FILTER CARTRIDGES AND BELTS LUBRICANTS AND FUEL 3-10 DAILY SERVICE OR EVERY 10 HOURS OF SERVICE...
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• Efficient help with diagnosis. • Improvements as a result of feedback. • Operator training. • Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best technical ability to provide maintenance. IMPORTANT ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK.
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This schedule enables the operator to keep up with the periodic maintenance of the lift truck by notifying the total number of hours of operation and the date of the service performed by the professional approved by the MANITOU network.
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MANDATORY FIRST 500 HOURS OR 6 MONTHS OF SERVICE FIRST 500 HOURS BEFORE THE FIRST 6 MONTHS - If the lift truck has reached the first 500 hours of operation before the first 6 months have expired, perform both the Ü mandatory maintenance and periodic 500 H maintenance ( ...
PERIODIC MAINTENANCE MAINTENANCE SCHEDULE Þ Þ 500 H 1000 H Ü 250 H 750 H SCHEDULE FIRST 6 MONTHS FIRST 500 HOURS or 1 YEAR or 2 YEARS MANDATORY SERVICE Ü PERIODIC MAINTENANCE MANDATORY SERVICE ...
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PERIODIC MAINTENANCE - EVERY 500 HOURS OF SERVICE OR 1 YEAR - CHECK Hydraulic oil ..................3-24 - LUBRICATE Parking brake lever mechanism .
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PERIODIC MAINTENANCE - EVERY 2,000 HOURS OF SERVICE OR EVERY 4 YEARS ALSO PERFORM THE 500-HOUR AND 1,000-HOUR PERIODIC MAINTENANCE PROCEDURES. - CHECK Wheel nut tightening torque ............... . 3-36 - CLEAN Air conditioning (OPTION) * .
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FILTER CARTRIDGES AND BELTS Ü 500H - PERIODIC MAINTENANCE - EVERY 500 HOURS OF SERVICE OR 1 YEAR ENGINE OIL FILTER GEARBOX OIL FILTER Part No.: 476954 Part No.: 561749 FUEL PRE-FILTER CARTRIDGE HYDRAULIC RETURN OIL FILTER CARTRIDGE Part No.: 706497 Part No.: 236095 FUEL FILTER CARTRIDGE CAB VENTILATION FILTER Part No.: 605013 Part No.: 282619 Ü...
USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been set up with the dealer, a diagnostic analysis of engine, transmission and axle oils may be requested depending on the rate of use.
Ü 10H - DAILY SERVICE OR EVERY 10 HOURS OF SERVICE CHECK Lift truck environment Carry out a general inspection around the lift truck: - Fluid leaks or stains on the ground. - Additional objects on the lift truck and in the cab. - Mounting and locking of the attachment.
CHECK Fuel pre-filter IMPORTANT Carefully clean the outside of the pre-filter and its holder, to prevent dust from getting into the system. - Open the engine hood. - Check for the presence of water in pre-filter tank 1 and drain if necessary. - Place a receptacle under the drain plug 2 and loosen it in two to three thread turns.
CHECK Longitudinal stability limiter and warning device IMPORTANT Use the test button only when instructed, following the guidance for a short press (less than 1 second) or a long press (5 seconds). In case of doubt during the test procedure, exit cleanly by a short press on the "BUCKET" MODE or "SUSPENDED LOAD"...
- The error codes are indicated by LEDs A3 to A7 on the warning device and longitudinal stability limiter. ERROR CODES LEDS DESCRIPTIONS - Regulation fault (fault detected during test). - Lowering control valve fault. - Safety valve cut-off fault (fault detected during the test). - Safety valve fault.
Ü 50H - WEEKLY MAINTENANCE OR EVERY 50 HOURS OF SERVICE CHECK Gearbox oil level Park the lift truck on level ground with the boom raised and the engine stopped. Carry out the check within 5 minutes of the engine being stopped. IMPORTANT Raise the boom and place the boom safety wedge on the rod of the lifting cylinder ( 1 - INSTRUCTIONS AND SAFETY RECOMMENDATIONS: LIFT TRUCK MAINTENANCE INSTRUCTIONS).
- Telescope the boom several times in order to spread the lubricant evenly. - Remove the surplus lubricant. IMPORTANT If the lift truck is used in an abrasive environment (dust, sand, coal) use lubricating varnish (MANITOU Part No.: 483536). Consult your dealer. 3 - 17...
CHECK Hydraulic fluid level Place the lift truck on level ground with the engine stopped, and the boom retracted and lowered as far as possible. IMPORTANT Use a very clean funnel and clean the top of the oil can before filling. - Check dipstick 1, the correct level must be at the level of the red dot.
- Cleaning is completed when there is no more dust on the cartridge. - Clean the cartridge seal surface with a damp, clean lint-free cloth and grease with a silicone lubricant (MANITOU part no.: 479292).
LUBRICATE General lubrication To be carried out weekly, if the lift truck has been operated for less than 50 hours during the week. IMPORTANT In the event of prolonged use in an extremely dusty or oxidizing atmosphere, reduce this interval to 10 hours of service or every day. Clean, then lubricate the following points with grease ( LUBRICANTS AND FUEL) and remove the surplus.
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Ü 250H - PERIODIC MAINTENANCE - EVERY 250 HOURS OF SERVICE CHECK Fan belt tension IMPORTANT When changing the fan belt, tighten screw 3 by one and a half turns, having allowed the I.C. engine to idle for 30 minutes. - Open the engine hood. - Check the belt for signs of wear and cracks, and change if necessary ( FILTER CARTRIDGES AND BELTS).
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CHECK Compressor belt tension (Air conditioning OPTION) IMPORTANT If the compressor belt has to be changed, check the tension again after the first 20 hours of operation. - Open the engine hood. - Unscrew the fastening screws 1. - Remove the protective casing 2. - Check the belt for signs of wear and cracks, and change if necessary ( FILTER CARTRIDGES AND BELTS).
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CHECK Hydraulic oil MANITOU offers a hydraulic fluid analysis kit which might make it possible to delay the recommended deadline in the periodic maintenance schedule (2,000 hours). In this case, we recommend an analysis of the hydraulic oil every 500 hours of service.
REPLACE Engine oil REPLACE Engine oil filter Place the lift truck on level ground, let the engine run at idle for a few minutes, then stop the engine. IMPORTANT Dispose of the used oil in an ecological manner. Hand-tighten the oil filter and lock in place with a quarter turn. DRAINING THE OIL - Open the engine hood.
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REPLACE Fuel pre-filter cartridge IMPORTANT Make sure the electrical contact on the lift truck is cut, otherwise fuel will be released if the lift pump is on. - Open the engine hood. - Carefully clean the outside of the pre-filter and its holder, to prevent dust from getting into the system.
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REPLACE Gearbox oil filter IMPORTANT Raise the boom and place the boom safety wedge on the rod of the lifting cylinder ( 1 - INSTRUCTIONS AND SAFETY RECOMMENDATIONS: LIFT TRUCK MAINTENANCE INSTRUCTIONS). Tighten the gearbox oil filter by hand only and lock the filter in place by a quarter turn. - Remove the cover plate 1.
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REPLACE Cab ventilation filters - Unscrew thumbscrew 1 and remove protective casing 2. - Remove the cab ventilation filter 3 and replace it with a new one ( FILTER CARTRIDGES AND BELTS). - Refit the protective casing. CHECK Fork wear * * Consult your dealer.
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Ü 1000H - PERIODIC MAINTENANCE - EVERY 1,000 HOURS OF SERVICE OR 2 YEARS ALSO CARRY OUT THE PERIODIC MAINTENANCE FOR 500 HOURS OF SERVICE. CHECK Seat belt IMPORTANT Under no circumstances must the lift truck be used if the seat belt is defective (fixing, locking, cuts, tears, etc.). Immediately repair or replace the seat belt.
NOTE: When removing cover plates and hatches, clean the surrounding area and remove any accumulations of flammable materials. - Place a container under drain valve 2 on the radiator and drain plug 3 of the engine block and loosen the plugs. - Remove radiator filler cap 4.
REPLACE Gearbox oil CLEAN Gearbox sump strainer Place the lift truck on level ground with the engine stopped and the gearbox oil still warm. IMPORTANT Raise the boom and place the boom safety wedge on the rod of the lifting cylinder ( 1 - INSTRUCTIONS AND SAFETY RECOMMENDATIONS: LIFT TRUCK MAINTENANCE INSTRUCTIONS).
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REPLACE Angle gearbox oil Place the lift truck on level ground with the engine stopped, the angle gearbox oil still warm. IMPORTANT Raise the boom and place the boom safety wedge on the rod of the lifting cylinder ( 1 - INSTRUCTIONS AND SAFETY RECOMMENDATIONS: LIFT TRUCK MAINTENANCE INSTRUCTIONS).
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CHECK Engine shock mounts * CHECK Valve lash * CHECK Gearbox silent blocks * CHECK Gear box controls * CHECK Brake system pressure * CHECK Boom pad wear * CHECK Condition of wiring harnesses and cables * CHECK Lights and signals * CHECK Warning indicators * CHECK...
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Ü 2000H - PERIODIC MAINTENANCE - EVERY 2,000 HOURS OF SERVICE OR EVERY 4 YEARS ALSO PERFORM THE 500-HOUR AND 1,000-HOUR PERIODIC MAINTENANCE PROCEDURES. CHECK Wheel nut tightening torque - Check the condition of the tires to detect cuts, blisters, wear, etc. - Check the tightening torque of the wheel nuts with a torque wrench: •...
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REPLACE Hydraulic oil CLEAN Hydraulic oil tank suction strainer REPLACE Hydraulic oil tank filter cap REPLACE Distributor control head filter Place the lift truck on level ground with the engine shut down and the boom retracted and lowered as far as possible. IMPORTANT Before any intervention, thoroughly clean the area surrounding the filter, the drain plugs and the suction cover on the hydraulic tank.
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CHECK Radiator * CHECK Water pump and thermostat * CHECK Alternator and starter * CHECK Turbocharger * CHECK Transmission pressures * CHECK Steering * CHECK Steering swivel joints * CHECK Condition of boom assembly * CHECK Bearings and bushings of the boom * CHECK Condition of hoses and flexible pipes * CHECK...
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Ü OCCASIONAL MAINTENANCE REPLACE Wheels For this operation, we advise you to use the hydraulic jack (MANITOU part no.: 505507) and the safety support prop (MANITOU part no.: 554772). IMPORTANT In the event of a wheel being changed on the public highway, secure the lift truck vicinity: - Stop the lift truck, if possible on firm, level ground.
ADJUST Front headlights RECOMMENDED SETTING (according to standard ECE-76/756 76/761 ECE20) Adjustment of -2 % of the dipped beam harness relative to the h2 = h1 - (l x 2 / 100) horizontal axis of the headlight. ADJUSTMENT PROCEDURE - Place the unladen lift truck in the transport position and perpendicular to a white wall on flat, level ground.
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RESET Longitudinal stability limiter and warning device According to the use of the lift truck, the device may need to be periodically reset. This operation can be easily performed by means of the following procedure. - Provide a fork carrier or a bucket and a load corresponding to at least half the lift truck's rated capacity. - Preferably perform the reset when the lift truck is still cold (before it is used) or ensure that the temperature of the rear axle is not more than 50 °C.
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Ü OCCASIONAL OPERATION TOW OR WINCH Lift truck IMPORTANT Do not tow the lift truck at more than 15 km/h, and abide by local traffic regulations. - Place the forward/reverse selector and the gear lever in neutral. - Release the hand brake. - Switch on the hazard warning lights.
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TRANSPORT Lift truck IMPORTANT Ensure that the safety instructions associated with the flatbed are complied with before loading the lift truck and that the driver of the carrier vehicle is informed of the dimensions and the weight of the lift truck ( 2 - DESCRIPTION: SPECIFICATIONS).
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4 - ATTACHMENTS THAT CAN BE ADAPTED TO THE RANGE 4 - 1...
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4 - ATTACHMENTS THAT CAN BE ADAPTED TO THE RANGE INTRODUCTION PICKING UP THE ATTACHMENTS TECHNICAL SPECIFICATIONS OF ATTACHMENTS ATTACHMENT GUARDS 4-12 4 - 2...
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INTRODUCTION - Your lift truck must be used with interchangeable equipment. These items are called: ATTACHMENTS. - A wide range of attachments is available, guaranteed by MANITOU and designed to fit your lift truck perfectly. IMPORTANT Only attachments approved by MANITOU can be used on its lift trucks ( TECHNICAL SPECIFICATIONS OF ATTACHMENTS).
PICKING UP THE ATTACHMENTS 1 - ATTACHMENT WITHOUT HYDRAULICS AND HAND LOCKING DEVICE FITTING AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely. - Check that the locking pin is in position in the bracket (Fig.
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2 - HYDRAULIC ATTACHMENT AND MANUAL LOCKING DEVICE FITTING AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely. - Check that the locking pin is in position in the bracket (Fig.
TECHNICAL SPECIFICATIONS OF ATTACHMENTS FLOATING FORK CARRIAGE TFF 35 MT-1040 TFF 35 MT-1300 PART NUMBER 654093 654094 Rated capacity 3500 kg 3500 kg Width 1040 mm 1300 mm Weight 300 kg 340 kg FLOATING FORK SIDE-SHIFT CARRIAGE TFF 35 MT-1040 DL TFF 35 MT-1300 DL PART NUMBER 751543 751544...
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STANDARDIZED TILTING FORK CARRIAGE PFB 35 N MT-1260 S2 PFB 35 N MT-1470 S2 PFB 35 N MT-1580 S2 PART NUMBER 653744 653745 653746 Rated capacity 3500 kg 3500 kg 3500 kg Width 1260 mm 1470 mm 1580 mm Weight 95 kg 120 kg 125 kg...
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BUILDING BUCKET CBC 800 L2250 CBC 900 L2450 PART NUMBER 654471 654470 Rated capacity 814 l 893 l Width 2250 mm 2450 mm Weight 366 kg 391 kg LOADING BUCKET CBR 900 L2250 CBR 1000 L2450 PART NUMBER 653749 654716 Rated capacity 904 l 990 l Width 2250 mm...
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CONCRETE BUCKET (ADAPTABLE ON FORKS) BB 500 S4 BBH 500 S4 PART NUMBER 654409 751462 Rated capacity 500 l/1300 kg 500 l/1300 kg Width 1100 mm 1100 mm Weight 205 kg 220 kg CONCRETE BUCKET WITH SPOUT (ADAPTABLE ON FORKS) BBG 500 S4 BBHG 500 S4 PART NUMBER 654411...
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CRANE P 600 MT S3 PART NUMBER 653228 Rated capacity 600 kg Weight 170 kg CRANE P 4000 MT S2 PART NUMBER 653226 Rated capacity 4000 kg/1200 kg Weight 210 kg CRANE JIB WITH WINCH PT 600 MT S6 PART NUMBER 708538 Rated capacity 600 kg Weight 288 kg...
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CRANE JE 6000/600 PART NUMBER 939995 Rated capacity 600 kg Weight 182 kg BOOM CRANE WITH BIG BAG HBB 1500/2400 PART NUMBER 931627 Rated capacity 2400 kg Weight 186 kg 4 - 11...
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ATTACHMENT GUARDS FORK GUARD PART NUMBER 227801 FORK BLOCK FOR FLOATING FORK CARRIAGE PART NUMBER 261210 BUCKET PROTECTOR Always ensure that the width of the protector you choose is less than or equal to the width of the bucket. PART NUMBER 206734 206732 206730...
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