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506/507/508
Product Manual
HA389427 Issue 12
© Copyright 2011 Parker Hannifin Manufacturing Ltd.
All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any
form or by any means to persons not employed by a Parker Hannifin Manufacturing Limited without written
permission from Parker Hannifin Manufacturing Ltd . Although every effort has been taken to ensure the
accuracy of this document it may be necessary, without notice, to make amendments or correct omissions.
Parker Hannifin Manufacturing Limited cannot accept responsibility for damage, injury, or expenses resulting
therefrom.
WARRANTY
Refer to Parker Hannifin Manufacturing Limited Terms and Conditions of Sale. These documents are available
on request at www.parker.com
Parker Hannifin Manufacturing Limited reserves the right to change the content and product specification
without notice.
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Related Manuals for Parker 506 Series
Summary of Contents for Parker 506 Series
- Page 1 All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons not employed by a Parker Hannifin Manufacturing Limited without written permission from Parker Hannifin Manufacturing Ltd . Although every effort has been taken to ensure the accuracy of this document it may be necessary, without notice, to make amendments or correct omissions.
- Page 2 Parker or its subsidiaries or authorized distributors. To the extent that Parker or its subsidiaries or authorized...
- Page 3 Safety Information Requirements Please read this information BEFORE installing the equipment. IMPORTANT: Intended Users This manual is to be made available to all persons who are required to install, configure or service equipment described herein, or any other associated operation. The information given is intended to highlight safety issues, EMC considerations, and to enable the user to obtain maximum benefit from the equipment.
- Page 4 Safety Information Hazards DANGER! - Ignoring the following may result in injury 1. This equipment can endanger life by 5. For measurements use only a meter exposure to rotating machinery and to IEC 61010 (CAT III or higher). high voltages. Always begin using the highest range.
- Page 5 • When replacing a drive in an • All exposed metalwork in the Inverter application and before returning to use, is protected by basic insulation and it is essential that all user defined bonded to a safety earth. parameters for the product’s operation •...
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Page 6: Table Of Contents
Contents Contents Page HAPTER RODUCT VERVIEW Description....................1-1 Product Range ....................1-1 506/507/508 HAPTER VERVIEW OF THE HAPTER ERMINAL ESCRIPTION Control Terminals ....................3-1 Power Terminals .....................3-2 Auxiliary Terminals ....................3-2 Switches........................3-3 Potentiometers ......................3-3 LEDS ........................3-3 506/507/508 HAPTER NSTALLING THE Installation....................4-1 Speed Control......................4-1 Current Control ......................4-1 Wire Sizes.......................4-2... - Page 7 Contents Contents Page Fault Finding....................4-12 HAPTER OUTINE AINTENANCE AND EPAIR Routine Maintenance..................5-1 Repair ......................5-1 Returning the Unit to Parker SSD Drives..............5-1 6 EMC C 506/507/508 HAPTER ERTIFICATION FOR THE Certificates ......................6-1 HAPTER ECHNICAL PECIFICATIONS Input Supply......................7-1 Speed Control......................7-1 Current (Torque) Control ..................7-1...
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Page 8: Chapter 1 Product Overview
Overview of the 506/507/508 RODUCT VERVIEW Chapter 1 Description The 506/507/508 series controllers are compact, non-isolated motor speed controllers specifically designed for dc shunt would and permanent magnet motors. The controllers are intended to operate from a single phase AC mains supply in the ranges 110/120V AC or 220/240V AC 50/60Hz. -
Page 9: Chapter 2 Overview Of The 506/507/508
Overview of the 506/507/508 506/507/508 VERVIEW OF THE Chapter 2 Figure 2.1 Recognition Drawing Auxiliary Inputs Control Note: Auxiliary Customer Terminal is 1 2 3 4 Personal Switches not fitted on standard Indicators models but a special build can be ordered with terminal Pots... -
Page 10: Chapter 3 Terminal Description
Terminal Description ERMINAL ESCRIPTION Chapter 3 Control Terminals Terminal Function Description Notes Tacho Motor Mounted Tachogenerator Input 200V dc Max. Feedback Terminal. 0V-Signal Control Signal Reference. Must NOT be Common Earthed (Grounded). Digital Input to Enable Controller. Input Impedance Connect to 0V to Run in Speed. ->... -
Page 11: Power Terminals
Terminal Description Power Terminals The product may be connected phase - to - phase provided the resultant voltage does not exceed the maximum supply voltage specified. Terminal Function Description Notes L1 (L) AC Input Live AC Supply Terminal Line 1 or Live L2 (N) AC Input Neutral... -
Page 12: Switches
Terminal Description Table 3.1 External Resistor Terminal Volts at Zero Speed 180Va 90Va 10.75V 5.5V 2.5V The zero speed detector operates from the Controller Output voltage, the default level is set to 6% of 180V dc. Switches Switch Imax. 506 - 0.25 to 1.5A Imax. -
Page 13: Chapter 4 Installing The Installation
Installing the 506/507/508 506/507/508 NSTALLING THE Chapter 4 Installation Speed Control Figure 4.1 Wiring Diagram Speed Control Fuse Fuse MAINS L2/N FILTER I LIMIT + 10 V SETPOINT COMMON neutral Double/reinforced insolation boundary provided by users TACHO GENERATOR potentiometer and run switch Additional line fuse recommended for applications where live connections are made rather than live and netral. -
Page 14: Wire Sizes
Ensure that all wiring is electrically isolated and cannot be made "live" unintentionally by other personnel. Wire Sizes * Contains semiconductor fuses as recommended below. Model Maximum Function Cable AC Supply Parker Fuse Isolator Output (Wire) Size Fuse Kit Part Numbers * Rating Rating DC Armature, 1.5mm... -
Page 15: Requirements For Ul Compliance
Installing the 506/507/508 Requirements for UL Compliance For installations requiring compliance with UL Standards. Motor Overload Protection An external motor overload protective device must be provided by the installer. This device can comprise of a thermal sensor within the motor winding monitored by an external relay but this combination cannot be evaluated by UL. -
Page 16: Block Diagram
Installing the 506/507/508 Installing the 506/507/508 Block Diagram TRANSFORMER SELECTION SWITCH +12V 220/240 LED 1 110/120 POWER POWER QUENCH SUPPLY -10V REF +10V REF -12V 0V COMMON LED 2 HEALTH +16V STALL DRIVE HEALTH HEALTHY PROTECTION TORQUE / TORQUE/CURRENT LIMIT 10V = 100% SETPOINT OVER CURRENT... -
Page 17: Terminal Tightening Torque
Installing the 506/507/508 Terminal Tightening Torque Refer to the Terminal Tightening torque table shown on page 4-2 for both the Power and Control Terminals. Field Grounding Terminals The field grounding terminals are identified with the International Grounding Symbol (IEC Publication 417, Symbol 5019). Fitting Figure 4.3 Product Mechanical Arrangement Allow 50mm above and below product for cooling. -
Page 18: Removing The Cover
Installing the 506/507/508 IP20 80 mm 80 mm 90 mm 84 mm 84 mm 84 mm 140 mm 140 mm 140 mm 105 mm 105 mm 105 mm 50 mm 50 mm 50 mm 140 mm 140 mm 140 mm Removing the Cover WARNING! Isolate the controller before fitting or removing the cover. -
Page 19: Filter
Installing the 506/507/508 Filter Figure 4.4 Filter Mechanical Arrangement LINE L2 L1 PE END USER TO AFFIX OWN DIN RAIL HERE TO MOUNT DRIVE 4 x M5 Inserts for DIN Rail Mounting at chosen height 200mm 4 Holes M6 Clearance LOAD Flying Leads Terminals Suitable for... -
Page 20: Emc Connections
Installing the 506/507/508 EMC Connections Figure 4.5 Wiring Diagram Mains Filter Screened Cable DC Motor Product AC Supply Filter Grd (PE) Grd (PE) Grd (PE) Installation and Set-Up Warning Before applying power check:- Switch Selection (a) Mains switch set to intended supply voltage, Left 110/120, Right 220/240 (b) Personality switches. -
Page 21: Potentiometer
4-10 Installing the 506/507/508 Note: Even when intending to utilise tachogenerator feedback it may be wise to initially run under armature control. Set feedback voltage switches accordingly. Note that if this procedure is followed the tachogenerator must be temporarily disconnected as it will affect operation of the controller. - Page 22 4-11 Installing the 506/507/508 If the controller is in “Tacho” control then excess speed is due to incorrect polarity of feedback. Alter wiring as follows:- Problem Action Direction correct but Reverse Tachogenerator polarity only. overspeeding. Direction incorrect and overspeeding. Reverse field polarity only. If motor does not run, increase Ilimit potentiometer P4 as current may be insufficient for rotation.
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Page 23: Fault Finding
4-12 Installing the 506/507/508 Fault Finding Problem Possible Cause Remedy Controller will not Wrong supply voltage. Check setting on mains switch. power up - no ‘on’ It is likely that if too high a indication. voltage has been used the Controller will be permanently Line fuses blown (if damaged. - Page 24 4-13 Installing the 506/507/508 Problem Possible Cause Remedy Motor will not run at Wrong speed range Refer to Installation and Set-up correct maximum selection on preset chapter. speed. switches. Stall light comes on Incorrect wiring of run Run contact should be wired after 15 seconds in contact.
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Page 25: Chapter 5 Routine Maintenance And Repair
• The model and serial number - see the unit’s rating label • Details of the fault Contact your nearest Parker SSD Drives Service Centre to arrange return of the item. You will be given a Returned Material Authorisation. Use this as a reference on all paperwork you return with the faulty item. -
Page 26: Emc Certification For The 506/507/508
Dr Martin Payn ( Conformance Officer) * Compliant with the immunity requirements of the Standard without specified EMC filters. Parker Hannifin Manufacturing Limited, Automation Group, SSD Drives Europe, New Courtwick Lane, LITTLEHAMPTON, WEST SUSSEX BN17 7RZ TELEPHONE: +44(0)1903 737000 FAX: +44(0)1903 737100 Registered Number: 4806503 England. -
Page 27: Chapter 7 Technical Specifications
Technical Specifications ECHNICAL PECIFICATIONS Chapter 7 Input Supply Parameter Symbol Value Units Frequency 50/60 ± 10% Voltage 110/120 ±10% or 220/240 ± 10% (Earth (TN) or non-earth (IT) referenced) Speed Control Range selected by built in switches. With IR comp setting optimised. Consideration must be given to the motor at it may overheat at low speed. -
Page 28: Adjustment Range
Technical Specifications Adjustment Range Parameter Symbol Value Units Armature loss comp. IR comp 0 - 25% of Va Maximum speed N max 100% ± 25% Minimum speed N min 0 - 25% of N max Ramp up time Ramp 1 - 15 (minimum) Ramp down time Ramp 1 - 15 (minimum) -
Page 29: Emc Technical Ratings
Technical Specifications EMC Technical Ratings Immunity Port Phenomenon Test Standard Level Criterion Generic Standard Enclosure BS EN61000- 8kV AD Self Recovery EN50082 Port 4-2(1995) RF Field 10V/m,1kHz No Change (1992), Power Fast Transient BS EN61000- Self Recovery Ports Burst 4-4(1995) EN50082 Signal &... -
Page 30: Electrical Ratings
Technical Specifications Electrical Ratings Output Ratings with typical armature voltage, Va, 80/90V (160/180V) Range selected by built in switches. When the controller is energised the dc motor shunt field is permanently energised. It is the responsibility of the installer to ensure that this is not detrimental to the long term reliability of the dc motor. -
Page 31: Product Code
Technical Specifications Product Code Block Product Code Feature Basic Product 3 Amp 6 Amp 12 Amp Livery Standard 01 to 99 Customer Cover IP20 Cover Special Options Standard 01 to 99 Documented Special Options 506/507/508 - HA389427 www.comoso.com...
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