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Assembly Instructions
Model 64024
The Deep Storage WorkCenter
A. These units are Ready-to-Assemble. Catskill uses positive fastening methods such as wood screws
and in some places hidden Bastion fasteners. You will need some standard household tools: hammer
and Phillips small and medium screwdrivers. A power screwdriver is recommended for some applica-
tions. Where possible, we have packaged some of the screws in separate labeled packages. Note label
for screws and when they are to be used in assembly in the instructions.
B. Directions (left/right, front/back) are given as facing the front of an assembled upright unit.
C. A friend is recommended to assist with assembly as this will ease the process. Some of the parts are
large and awkward to hold in place, and an extra pair of hands will help.
D. Visit www.catskillcraftsmen.com to view our assembly video and care products.

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Summary of Contents for CATSKILL 64024

  • Page 1 Model 64024 The Deep Storage WorkCenter A. These units are Ready-to-Assemble. Catskill uses positive fastening methods such as wood screws and in some places hidden Bastion fasteners. You will need some standard household tools: hammer and Phillips small and medium screwdrivers. A power screwdriver is recommended for some applica- tions.
  • Page 2 Inside View Inside P/N: B-27/2/64024/TF Top Front Brace (1) Inside View P/N: B-27/2/64024/BF Bottom Front Brace (1) P/N: L-31/5/RF/64024 P/N: L-31/5/LF/64024 P/N: L-31/5/LB/64024 P/N: L-31/5/RB/64024 Front Legs (2) Back Legs (2) P/N: DS-18R 64024 Right Drawer Side (1) P/N: DOOR-64024L...
  • Page 3 Bastion Post (10) drawer handles) 1” Truss Head Machine Screw (6) (Brace pins) 3/4” Long 3/16” DIA. Steel Pin (4) P/N: HANDLE 64024 Nickel Handle (3) (Shelf pins) 1” Long 3/16” DIA. Steel Pin (40) (Door pins) 1 1/2” Long 3/16” DIA. Steel Pin (4)
  • Page 4 STEP 1 Assemble Drawer A. Attach the drawer back to the drawer sides with four 1 1/2” #8 screws. There are left and right sides. Make sure the slots that run the length of the sides are aligned with the slot in the drawer back to accept the drawer bottom.
  • Page 5: Inside View

    STEP 2 Attach Posts To Legs A. There are 2 right legs and 2 left legs. Diagonal legs are the same (Example: Right Front /Left Back). See Illustration 2 below which shows the legs paired (inside view) for the front and back panels respectively.
  • Page 6 STEP 3 Assemble Cabinet Back A. Take the Back Panel and the Back Legs, lay out as in illustration 3. The Back Panel cannot be installed improperly since the top and bottom hole measurements are the same distance top to bottom. B.
  • Page 7 STEP 4 Assemble Cabinet Front A. Prep doors by inserting 1 1/2” pin in the top/bottom of each door. Attach the magnet plates to hte top of each door using pilot holes in door and small flat head screw in the magnet pack. Bumps on the magnet plate face the wood.
  • Page 8 Illustration 4B D. Invert the Front Cabinet Assembly. Attach the magnet plates to the inside top of the doors using flat head 1/2” #4 screws. Stick the magnets to the magnet plates on the Doors. The Magnet should be positioned over the wooden block on the bottom of the Top Front Brace. Secure the Magnets with the two Round Head Screws in the magnet packet.
  • Page 9 STEP 5 Attach Front Assembly to Back Assembly with Side Panels A. This step is easier with 2 persons! Take the front assembly and attach the 2 side panels with three 1 1/4” screws per side. Push screws through the three holes on the front face of each leg, aligning the screws with the pilot holes in the long edges of the panels.
  • Page 10 B. Take the back Attach back panel with 1 1/2” assembly and attach Phillips Flat Head #8 Screws it to the side panels using three 1 1/2” #8 screws as above. Illustration 5A shows back panel assembly going into place. Illustration 5B shows cabinet assembly at this point.
  • Page 11 C. Attach the drawer glides to the side panels using 1” #6 screws and round plastic spacers. See Illustration 5C to locate holes. See Illustration 5C for glide attachment guide. Make sure you have the right screw (this is the small diameter screw). Note: Although there are 4 holes in our side panels for glide screws, use holes 1 and 3 front to back.
  • Page 12 Final Cabinet Assembly A. Invert top onto a smooth flat surface. On Model 64024 there is no difference between the front and back of the Top, On Model 64026 make sure the projected wings are toward the front. Attach the butterfly brackets on each leg to the bottom of the top with 5/8”...
  • Page 13 B. With unit still upside down, tap the 4 caster sockets into the holes in the bottoms of the legs. Tap in the 4 casters by hitting straight down on the solid part of the caster between the wheels. NOTE: put the 2 locking casters in the front, and the non-locking casters in the back.
  • Page 14 C. Upright the unit and tap eight 1” 3/16 diameter steel pins into each leg. Place the side shelves on the pins. Groove sin the bottom of the shelves fit over the pins. D. Open the cabinet doors and tap two 1” pins into the bottom holes of each side panel. Decide where you want the middle shelf (it has 2 adjustments to choose from) and tap two pins into each side panel making sure the pins are aligned side to side.
  • Page 15 TIPS ON HOW THE BASTION FASTENING SYSTEM WORKS 1. The Bastion fastening system consists of a steel post (threaded on one end with a hole through the shaft on the other end); a Barrel Nut (cylindrical barrel-shaped with Illustration Bas. 1 threaded open end &...
  • Page 16 Catskill Craftsmen’s factory. For Please send me______# of bottle(s) of the one eight ounce (8 fl. oz.) bottle, which Catskill Craftsmen Butcher Block Oil at $6.95 is sufficient for two applications, simply per bottle. My check or money order is send $6.95 along with the completed...

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The deep storage workcenter