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CATSKILL 51538 Assembly Instructions Manual
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CATSKILL 51538 Assembly Instructions Manual

Mid-sized island w/flat panel doors & drop leaf
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Assembly Instructions
Model 51538
Mid-Sized Island w/Flat Panel Doors & Drop Leaf
GENERAL:
1. You have purchased model 51538.
2. Should you need assistance or need to replace a damaged or missing part simply give us a call M-F at
607-652-7321 from 7:30 am - 4:30 pm EST and we'll send you the prepaid part via UPS usually that same
day! You may also email us info@catskillcraftsmen.com.
3. Read the assembly instructions and the enclosed brochure before beginning assembly. Assembly is
easy if you read and follow the instructions step by step. See our website for assembly tips and videos.
4. Tools required: Phillips screwdrivers, medium and small; medium flat blade screwdriver and a hammer.
5. Drawer glides are sometimes pre-packed with screws, these are not used.
6. Directions (left/right, front/back) are given as facing the front of an assembled upright unit. A friend
is recommended to assist with assembly as this will ease the process. Some of the parts are large and
awkward to hold in place, an extra pair of hands will help.

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Summary of Contents for CATSKILL 51538

  • Page 1 Mid-Sized Island w/Flat Panel Doors & Drop Leaf GENERAL: 1. You have purchased model 51538. 2. Should you need assistance or need to replace a damaged or missing part simply give us a call M-F at 607-652-7321 from 7:30 am - 4:30 pm EST and we’ll send you the prepaid part via UPS usually that same day! You may also email us info@catskillcraftsmen.com.
  • Page 2 Back Panel (1) P/N SP/HDL-51538 P/N BP-51538 Drawer Front (1) Top Front Brace (1) P/N DF-51538 P/N B-34 1/4 / 2 1/2/TF-51538 Glide Support (2) P/N GLDSUP-51538 Bottom Front Brace (1) Drawer Back (1) P/N B-34 1/4 / 2 1/2/BOT-51538...

  • Page 3: Table Of Contents

    Hardware 51538 Nickel Handle (6) Bastion Post (2) 1 3/4” Phillips Flat Head Bolt (8) 3/16” Flat Washer (8) 10-24 Hex Nut (8) (Use 8 Bronze screws Bastion Set Screw (2) for spice rack) 1 1/4” Phillips Flat Head #8 Screw (20)

  • Page 4: Phillips Flat Head

    STEP 1 A. Tap/insert ONE 1 1/2” pin into each end of all the doors. DON’T OVERDRIVE PINS! Pins should stick up about 1/2” when seated. B. Attach the magnet plate (may be stuck to magnet!) with the 1/2” #4 screw to the top of the doors.

  • Page 5: Drawer

    STEP 4 A. Attach the Drawer Back to the Drawer Sides with four 1 1/4” #8 screws. There are left and right sides. Make sure the slots that run the length of the Sides are aligned with the slot in the Drawer Back to accept the Drawer Bottom.
  • Page 6 TIPS ON HOW THE BASTION FASTENING SYSTEM WORKS 1. The Bastion fastening system consists of a steel post (threaded on one end with a hole through the shaft on the other end); a Barrel Nut (cylindrical barrel-shaped with Illustration Bas. 1 threaded open end &...

  • Page 7: Wheel

    STEP 5 A. Attach a Glide Support Stick to the top of each Side Panel using 1 1/4” #8 screws. The countersunk holes (reamed out) in the stick are positioned as in illustration 5 so that the glide holes are toward the lower edge. Sticks should be flush with top of panel. B.

  • Page 8: Top Front

    STEP 6 A. Lay Back Panel flat on a smooth surface with holes up. B. Attach Side Panels with 1 3/4” bolts and hex nuts. After inserting bolts(s) thru the holes in the Side Panels, thru the holes in the long edges of the Back Panel, place a hex nut on the tip of your finger, align nut with bolt and tighten.

  • Page 9: Bottom Front

    STEP 8 A. Install Doors by fitting the pins in the top of the door into the holes in the Top Front Brace. B. Place washers on the pins on the bottom of the doors, then fit the Bottom Front Brace onto the pins and secure the brace using 1 3/4”...

  • Page 10: Pan Head

    STEP 9 A. Stick magnet to magnet plate on an outside door. B. With adjacent door open, close the outside door. The magnet should be positioned over the wooden block on the bottom of the top front brace. Hold the magnet in place with your thumb, and open the door.

  • Page 11: Towel Bar

    STEP 11 Upright unit. Decide which side to put the spice rack on then put the towel bar on the other side.At- tach side handle/towel bar using 1” Phillips Flat Head #8 screws. Place a washer over the screw to keep screw heads from pulling through the side panels.
  • Page 12 STEP 13 A. Set the height for the Note: Middle Shelf has edge banding out middle shelf by choosing one of two sets of holes in the Back & Side Panels. Then tap 1” pins into the 6 holes in the Back &...
  • Page 13 A. Slide the Drawer into the front of the cart. Make sure drawer slides smoothly, then retighten all bolts and nuts. B. Tap in the 5/8 wooden plugs into the holes on the legs. C. Illustration 15B shows completed 51538. ILLUSTRATION 15A ILLUSTRATION 15B...
  • Page 14 Catskill Craftsmen’s factory. For Please send me______# of bottle(s) of the one eight ounce (8 fl. oz.) bottle, which Catskill Craftsmen Butcher Block Oil at $7.95 is sufficient for two applications, simply per bottle. My check or money order is send $7.95 along with the completed...