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C R A F T S M E N ,
I N C .
Assembly Instructions
Model 1428
Grand Americana
A. These units are Ready-To-Assemble. Catskill uses positive fastening methods such as wood
screws and in some places hidden Bastion Fasteners. You will need some standard household
tools: hammer and screwdriver while a power screwdriver is recommended. Where possible, we
have packaged some of the screws in seperate labeled packages. To keep hardware separate
after packets are open, we suggest you place each type of screw into separate containers. Note
labels for screws and when they are to be used in assembly in the instructions.
B. Directions (left/right, front/back) are given as facing the front of an assembled upright unit.
C. A friend is reccommended to assist with assembly as this will ease the process. Some of the
parts are large and awkward to hold in place, and extra pair of hands are a huge help.
Model 1428
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Summary of Contents for CATSKILL Grand Americana 1428
- Page 1 Model 1428 Grand Americana A. These units are Ready-To-Assemble. Catskill uses positive fastening methods such as wood screws and in some places hidden Bastion Fasteners. You will need some standard household tools: hammer and screwdriver while a power screwdriver is recommended. Where possible, we have packaged some of the screws in seperate labeled packages.
- Page 2 Parts List Model 1428 (1) Top Back Brace 41” x 4-3/4” x 3/4” Part #: TBB1428 (2) Center/Bottom Front Brace 41” x 2” x 3/4” Part #: CBFB1428 (2) Center/Bottom Back Brace 41” x 2” x 3/4” Part #: CBBB1428 (2) Center Vertical Braces (2) Right Front / Left Back Leg (2)Left Front / Right Back Leg...
- Page 3 (4) L Brackets Part #: Lbracket-1428 (4) Clamshell Handles Part #: Handle-1428 (8) Clamshell Handle Screws Part #: CHScrews-1428 (36) (6) 1” Steel Pins (1) Middle Shelf Part #: PIN1 43-1/2” x 22” x 7/16” Part #: MS-1428 (36) (48) 3/4” Steel Pins Part #: PIN3/4 (20) 5/8”...
- Page 4 TIPS ON HOW THE BASTION FASTENING SYSTEM WORKS Illustration Bas. 1 The Bastion fastening system consists of a steel post (threaded on one end with a hole through the shaft on the other end); a Barrel Nut (cylindrical barrel-shaped with threaded open end & holes through the sides); and a Set Screw (Phillips slot on one end, pointed on the other) To attach Posts: A) Dip threads of Post in vegetable oil.
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Page 5: Back Assembly
BACK ASSEMBLY Begin assembly by laying out all of the pieces and checking against the parts list on the previous pages.Tap Caster sleeves for the caster wheels into the bottom of the legs using a standard hammer. Do not insert wheels yet. Assemble the Back Assembly by laying out the Back Right and Left Legs, Back Top Brace, Back Center Brace, Back Bottom Brace, Back Vertical Brace and the Back Bottom Panels as well as the necessary Bastions Posts and 3/4”... -
Page 6: Front Assembly
FRONT ASSEMBLY Tap Caster sleeves into the bottom of the legs. Do Not insert wheels yet. Assemble the Front Assembly by laying out the Front Right and Left Legs, Front Center Brace, Front Bottom Brace, Front Vertical Brace as well as the necessary Bastions and 3/4” Steel Pins as shown in Illustration 2A. -
Page 7: Side Panel Assembly
SIDE PANEL ASSEMBLY Lay the Back Assembly on a smooth flat surface as in Illustration 3A. Screw the Bastion Posts into the legs and Back Vertical Brace as shown in the Bastion Fastening Instructions on Page 3. When properly seated, the screwdriver slot in the post ends will be perpendicular to the length of the legs. - Page 8 ATTACHING FRONT ASSEMBLY Upright Back Assembly with Braces, etc. Attached from Step 3. Caster holes in legs should be facing down as shown in Illustration 4A. Attach Bastion Posts and tap in 3/4” Steel Pins into front legs and Front Vertical Brace. Working Right to left, slide the bastion posts and 3/4”...
- Page 9 ATTACH DRAWER GLIDES Attach the Cabinet drawer glides for both bottom drawers and the top drawer to the drawer support sticks using the 5/8” #6 screws. Note: refer to the label included with screw pack to make sure the appropriate screws are used for this step. Glide overlaps leg by 1 1/4”...
- Page 10 INSERT SHELF Make sure 1” Steel Pins were firmly tapped into place in the pilot holes on each of the center braces in previous steps. Then, take the center shelf and dip it down into the unit, putting one end down near the bottom drawer support stick as shown in Illustration 6A.
- Page 11 ASSEMBLE DRAWERS A. Attach the Drawer Back to the Left and Right Drawer Sides with four 1 ¼” #8 Screws. Make sure the slots that run Illustration 7A the length of the Sides are aligned with the slot in the Drawer Back to accept the Drawer Bottom.
- Page 12 TABLE TOP PREPARATION Invert Table Top on smooth flat surface. Attach the 3 hinges with 5/8” #8 screws large part of hinges go on Drop Leaf. Attach Drop Leaf Supports with 5/8” #8 screws.
- Page 13 ATTACH BUTCHER BLOCK TOP Attach the 4 L-Brackets to the top side braces with 5/8” # 6 screws. Note the orientation of the L-Brackets in Illustration 8A. The single slot side should attach to the Top Side Braces while the slot and hole side should attach to the Butcher Block Top, also using 5/8”...
- Page 14 INSERT WHEEL CASTERS Tap the wheel casters into place. Note: It is highly recommended to have a friend assist in setting the cart upright once the casters have been tapped into place.
- Page 15 Catskill Craftsmen, Inc. STATE _________________________ ZIP _______ 15 West End Ave. Please make checks payable to: Catskill Craftsmen Inc. Stamford, NY 12167-1296 C R A F T S M E N , I N C . 15 West End Ave. Stamford, NY 12167-1296...
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