CATSKILL 2005 Assembly Instructions Manual
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CATSKILL 2005 Assembly Instructions Manual

The grand workcenter with drop leaf
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Assembly Instructions
Model 2005
The Grand WorkCenter with Drop Leaf
GENERAL:
1. Should you need assistance or need to replace a damaged or missing part simply give us a call M-F at
607-652-7321 from 7:30 am - 4:30 pm EST and we'll send you the prepaid part via UPS usually that same
day! You may also email us info@catskillcraftsmen.com.
2. Read the assembly instructions and the enclosed brochure before beginning assembly. Assembly is
easy if you read and follow the instructions step by step. See our website for assembly tips and videos.
3. Tools required: Phillips screwdrivers, medium and small; medium flat blade screwdriver and a hammer.
4. This unit uses the Bastion System; a simple yet rugged compression fastening system. We have a
video online at www.catskillcraftsmen.com illustrating the proper installation of this system.
5. Directions (left/right, front/back) are given as facing the front of an assembled upright unit.

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Summary of Contents for CATSKILL 2005

  • Page 1 Assembly Instructions Model 2005 The Grand WorkCenter with Drop Leaf GENERAL: 1. Should you need assistance or need to replace a damaged or missing part simply give us a call M-F at 607-652-7321 from 7:30 am - 4:30 pm EST and we’ll send you the prepaid part via UPS usually that same day! You may also email us info@catskillcraftsmen.com.
  • Page 2 CABINET PARTS Drawer Front (1) P/N DF-2005 28” x 10” x 3/4” Drawer Back (1) P/N DBK-2005 27 1/8” x 8” x 3/4” Drawer Side Left (1) Drop Leaf (1) Table Top (1) P/N DS-2005L P/N DL-2005 P/N TT-2005 18” x 8” x 3/4”...
  • Page 3 5/8” Phillips Flat Head #8 Screw (26) 16” Chrome Tube (2) 7/16” Pan Head #6 Screw (8) 24” Chrome Tube (1) 3/4” Long 3/16” DIA. Steel Pin (8) Wheel Insert-2005 (4) Bastion Post (16) PN: BPost 2005 Bastion Barrel Nut (16) PN: BNut 2005...

  • Page 4: Drawer

    TIPS ON HOW THE BASTION FASTENING SYSTEM WORKS 1. The Bastion fastening system consists of a steel post (threaded on one end with a hole through the shaft on the other end); a Barrel Nut (cylindrical barrel-shaped with Illustration Bas. 1 threaded open end &...

  • Page 5: Glide Support

    STEP 1 Table top L-Bracket holes ASSEMBLE SIDE PANELS A. Each side panel consists of two (2) legs, one not used (1) top side brace and one (1) Glide Support Towel bar holes in front legs Nut access holes Brace. When assembled, diagonal legs will be the same (i.e.

  • Page 6: Top Back

    STEP 2 ATTACH DRAWER GLIDES TO GLIDE SUPPORT STICKS A. Take the Drawer Glides, extend them to their fullest. See illustration 4. The Glide has 3 parts. Remove the furthest extended part (1) (smallest) by pushing the black plastic lever down – then pull part out, separating it.

  • Page 7: Drop Leaf

    STEP 3 ATTACH THE BACK BRACE Brace is located 1 1/4” down on the legs. This allows clearance for hinges and the drop leaf supports. Attach the Top Back Brace to the left and right side panels with bastions. Should be 1 1/4 in. space from top of brace to top of cart.
  • Page 8 STEP 5 ATTACH LEGS TO TABLE TOP With Top still inverted, secure top to leg assembly with 1 1/4” #8 screws through Table Top Sticks. Three screws per stick. STEP 6 ATTACH CASTERS & BOTTOM SHELF With unit still upside down, tap caster sockets into holes in leg ends until seated, then tap in casters.

  • Page 9: Pipe

    STEP 7 ATTACH TOWEL BARS Note: Unit should still be inverted See Illustrations. Screw brass towel bar posts into the top side braces and the drawer front using 1 1/4” #8 screws. Attach pipe holder by sliding supports over posts and secure with tiny set screws using allen wrench provided.
  • Page 10 STEP 8 ASSEMBLE DRAWER A. Attach the drawer back to the drawer sides with 1 1/4” #8 screws. Slide in drawer bottom, best side up. Attach front using the Bastion System. Holes in the posts will be parallel to the long edge of the drawer front.
  • Page 11 Catskill Craftsmen’s factory. For Please send me______# of bottle(s) of the one eight ounce (8 fl. oz.) bottle, which Catskill Craftsmen Butcher Block Oil at $7.95 is sufficient for two applications, simply per bottle. My check or money order is send $7.95 along with the completed...

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