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CATSKILL 54230 Assembly Instructions Manual

CATSKILL 54230 Assembly Instructions Manual

Butcher block workcenter plus

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Assembly Instructions
Model 54230
Butcher Block WorkCenter PLUS
GENERAL:
1. You have purchased model 54230.
2. Should you need assistance or need to replace a damaged or missing part simply give us a call M-F at
607-652-7321 from 7:30 am - 4:30 pm EST and we'll send you the prepaid part via UPS usually that same
day! You may also email us info@catskillcraftsmen.com.
3. Read the assembly instructions and the enclosed brochure before beginning assembly. Assembly is
easy if you read and follow the instructions step by step. See our website for assembly tips and videos.
4. Tools required: Phillips screwdrivers, medium and small; medium lat blade screwdriver and a hammer.
5. Drawer glides are sometimes pre-packed with screws, these are not used.
6. Directions (left/right, front/back) are given as facing the front of an assembled upright unit.

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Summary of Contents for CATSKILL 54230

  • Page 1 Butcher Block WorkCenter PLUS GENERAL: 1. You have purchased model 54230. 2. Should you need assistance or need to replace a damaged or missing part simply give us a call M-F at 607-652-7321 from 7:30 am - 4:30 pm EST and we’ll send you the prepaid part via UPS usually that same day! You may also email us info@catskillcraftsmen.com.
  • Page 2 Parts List Model 54230 Center Shelf (1) Small Middle Shelf (2) P/N CS-54230 P/N SMS-54230 Side Panel (2) P/N SP/HDL-54230 Table Top (1) P/N TT-54230 Bottom Shelf (1) P/N BS-54230 Glide Support Stick (2) P/N GLDSUP-54230 Top Front Brace (1)
  • Page 3 Hardware for 54230 Retainer Rods for Spice Rack (2) Drawer 1 3/4” Phillips Flat Head Bolt (8) 10-24 Hex Nut (8) (8 are bronze for spice rack) 1 1/4” Phillips Flat Head #8 Screw (20) Cabinet (8 used on “L” brackets...
  • Page 4 STEP 1 A. Tap/insert ONE 1 1/2” pin into each end of all the doors. DON’T OVERDRIVE PINS! Pins should stick up about 1/2” when seated. B. Attach the magnet plate (may be stuck to magnet!) with the 1/2” #4 screw to the top of the doors.
  • Page 5 STEP 4 A. Attach the Drawer Back to the Drawer Sides with four 1 1/4” #8 screws. There are left and right sides. Make sure the slots that run the length of the Sides are aligned with the slot in the Drawer Back to accept the Drawer Bottom.
  • Page 6 TIPS ON HOW THE BASTION FASTENING SYSTEM WORKS 1. The Bastion fastening system consists of a steel post (threaded on one end with a hole through the shaft on the other end); a Barrel Nut (cylindrical barrel-shaped with threaded Illustration Bas. 1 open end &...
  • Page 7 STEP 5 A. Attach a Glide Support Stick to the top of each Side Panel using 1 1/4” #8 screws. The countersunk holes (reamed out) in the stick are positioned as in illustration so that the glide holes are toward the lower edge. Sticks should be lush with top of panel. B.
  • Page 8 STEP 6 A. Lay Back Panel lat on a smooth surface with holes up. B. Attach Side Panels with 1 3/4” machine screws (bolts) and hex nuts. After inserting bolts(s) thru the holes in the Side Panels, thru the holes in the long edges of the Back Panel, place a hex nut on the tip of your inger, align nut with bolt and tighten.
  • Page 9 STEP 8 A. Install Doors by itting the pins in the top of the door into the holes in the Top Front Brace. B. Place washers on the pins on the bottom of the doors, then it the Bottom Front Brace onto the pins and secure the brace using 1 3/4”...
  • Page 10 STEP 9 5/8” Pan Head Screws A. Stick magnet to magnet plate on a door. No pilot holes as softwood. B. With all other doors open, close the door. The magnet should be positioned over the wooden block on the bottom of the top front brace.
  • Page 11 STEP 11 A. Upright unit. B. Determine if you want the Spice Rack on the left or right Side Panel. The Handle/Towel Bar will go on the other. Attach the Spice Rack to the Side Panel with two 1” x #8 screws from inside the panel. Place a washer over the screw so that so that the head won’t pull through the side panel.
  • Page 12 STEP 13 A. Tap 1” pins into the 4 sets of holes in the Back Panel. B. Just above the Bottom shelf on the inside of the Bottom Front Brace there are two sets of holes. Tap 1” pins into these holes. C.
  • Page 13 A. Slide the Drawer into the front of the cart. Make sure the drawer moves freely, then retighten all bolts/nuts. B. Tap in the 5/8 wooden plugs into the holes on the legs. C. Install Small Middle and Center Shelves simply by sliding them in, edge banding out. D. Illustration 15B shows completed 54230. ILLUSTRATION 15A ILLUSTRATION 15B...
  • Page 14 (8 l. oz.) bottle, which Please send me______# of bottle(s) of the is suficient for two applications, simply Catskill Craftsmen Butcher Block Oil at $6.95 per bottle. My check or money order is send $6.95 along with the completed enclosed for a total of $____________.