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Assembly Instructions
Model 53220
Butcher Block Island with Flat Panel Doors
GENERAL:
1. You have purchased model 53220.
2. Should you need assistance or need to replace a damaged or missing part simply give us a call M-F at
607-652-7321 from 7:30 am - 4:30 pm EST and we'll send you the prepaid part via UPS usually that same day!
You may also email us info@catskillcraftsmen.com.
3. Read the assembly instructions and the enclosed brochure before beginning assembly. Assembly is easy if
you read and follow the instructions step by step. See our website for assembly tips and videos.
4. Tools required: Phillips screwdrivers, medium and small; medium flat blade screwdriver and a hammer.
5. Drawer glides are sometimes pre-packed with screws, these are not used.
6. Directions (left/right, front/back) are given as facing the front of an assembled upright unit.
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Summary of Contents for CATSKILL 53220
- Page 1 Butcher Block Island with Flat Panel Doors GENERAL: 1. You have purchased model 53220. 2. Should you need assistance or need to replace a damaged or missing part simply give us a call M-F at 607-652-7321 from 7:30 am - 4:30 pm EST and we’ll send you the prepaid part via UPS usually that same day! You may also email us info@catskillcraftsmen.com.
- Page 2 Parts List Model 53220 Center Shelf (1) Small Middle Shelf (2) P/N CS-53220 P/N SMS-53220 Side Panel (2) P/N SP/HDL-53220 Table Top (1) P/N TT-53220 Bottom Shelf (1) P/N BS-53220 Glide Support (2) P/N GLDSUP-53220 Drawer Bottom (1) P/N DBOT-53220 31”...
- Page 3 Hardware for 53220 Drawer 1 3/4” Phillips Flat Head Bolt (8) “L” Bracket (4) Cabinet (use 8 bronze screws for spice rack) Drawer Glide (1 Set ) 10-24 Hex Nut (8) 1 1/4” Phillips Flat Head #8 Screw (20) (Used on Drawer Glides) Bastion Post (2) 5/8”...
- Page 4 STEP 1 A. Tap/insert ONE 1 1/2” pin into each end of all the doors. DON’T OVERDRIVE PINS! Pins should stick up about 1/2” when seated. B. Attach the magnet plate (may be stuck to magnet! ) with the 1/2” #4 screw to the top of the doors. Bumps go toward the wood.
- Page 5 STEP 3 Assemble Spice Rack Pilot holes in shelves go toward back Fasten Shelves with 1 1/4” Phillips Flat Head #8 Screw (Bronze) Insert retainer rods into holes STEP 4 A. Attach the Drawer Back to the Drawer Sides with four 1 1/4” #8 screws. There are left and right drawer sides.
- Page 6 TIPS ON HOW THE BASTION FASTENING SYSTEM WORKS 1. The Bastion fastening system consists of a steel post (threaded on one end with a hole through the shaft on the other end); a Barrel Nut (cylindrical barrel-shaped with threaded Illustration Bas. 1 open end &...
- Page 7 STEP 5 A. Attach a Glide Support Stick to the top of each Side Panel using 1 1/4” #8 screws. The countersunk holes (reamed out) in the stick are positioned as in illustration 1 so that the glide holes are toward the lower edge.
- Page 8 STEP 6 A. Lay Back Panel flat on a smooth surface with holes up. B. Attach Side Panels with 1 3/4” machine screws (bolts) and hex nuts. After inserting bolts(s) thru the holes in the Side Panels, thru the holes in the long edges of the Back Panel, place a hex nut on the tip of your finger, align nut with bolt and tighten.
- Page 9 STEP 8 Door Assembly Insert a washer on each bottom door pin. Washer Slide top front brace down into position to secure doors. Fasten with 1 3/4” bolts and nuts as shown. 1 3/4” Bolts...
- Page 10 STEP 9 Magnet easier to lay the unit on its back. No pilot holes as softwood. 5/8” Pan Head Screws A. Stick magnet to magnet plate on a door. B. With all other doors open, close the door. The magnet should be positioned over the wooden block on the bottom of the top front brace.
- Page 11 STEP 10 A. Lay the cart on it’s back. Insert and tap caster sockets with hammer until the teeth grab the wood. DON’T POUND SOCKET FLAT OR CASTER SHAFT WILL NOT ENTER. B. Insert casters and seat by pushing straight downward with heel of your hand, or tap into place with a hammer.
- Page 12 STEP 12 A. Angle the Bottom Shelf as necessary to pass it through the opening in the cabinet top until it rests on the pins installed in steps 2, 6 & 7. STEP 13 A. Tap 1” pins into the 4 sets of holes in the Back Panel. Edge banding toward front of unit.
- Page 13 STEP 14 A. Invert Table Top on a smooth flat surface and make a large ( X ) mark over each of the 4 pilot holes in the bottom. Make marks about 1/2-1” long. These marks will help you align the cabinet with the pilot holes in the bottom of the Top.
- Page 14 Visa and Address _____________________________ Mastercard are accepted online. City ________________________________ State ________________ Zip ___________ Catskill Craftsmen, Inc. Please make checks payable to Catskill Craftsmen Inc. 15 West End Ave. 15 West End Ave., Stamford, NY 12167-1296 Stamford, NY 12167-1296...
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