Separating The Two Housing Halves; Crankshaft, Countershaft - KTM S5-E Repair Manual

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3.8 Separating the two housing halves

– Remove all 7 housing screws and clamp the engine holder together with the
engine sideways into the vise in such a way that the clutch side of the engine is
on top.
– Lightly tap the right housing half with a rubber hammer until the housing half
can be removed.
N : W
OTE HEN REMOVING THE HOUSING HALF KEEP IN MIND THE STOP DISK OF THE COUN
(
TERSHAFT CAN STICK TO THE INSIDE OF THE HOUSING
– Remove the housing gasket.
– Take the stop disk off the countershaft.
!
T
O PREVENT DAMAGING OF THE SEALING SURFACES
WITH A SCREWDRIVER OR SIMILAR TOOL

3.9 Crankshaft, countershaft

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– Pull the countershaft out of the bearing.
N : A
OTE RUBBER HAMMER CAN BE USED ON THE COUNTERSHAFT CAREFULLY IF IT IS NOT POS
SIBLE TO PULL THE COUNTERSHAFT OUT OF THE BEARING MANUALLY
– Carefully tap the crankshaft with a rubber hammer to take it out of the left hou-
sing half.
– Clean all parts and check for damage.
).
CAUTION
,
NEVER FORCE THE ENGINE HALVES APART
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