Pouring In Engine Oil; Mounting The Kickstarter And The Shift Lever - KTM 400-660 LC4 1998-2005 Repair Manual

6-21E
up to model 2001
1
2
JASO T903 MA
TEMPERATURE
0°C
32°F
5W/40
from model 2002 on
1
2
10W/50
3
4
8
5
6
7

Pouring in engine oil

1
– Mount oil drain plug with seal ring and tighten with 30 Nm.
– Mount the magnetic plug
NOTE: A third plug was installed in the 660 SMC model. Tightening
torque: 20 Nm
– Remove the oil dipstick or the oil filler screw on the clutch cover and
add engine oil (see below for quality and viscosity). Remount the oil
dipstick or the oil filler screw.
!
– O -
NLY USE HIGH QUALITY
JASO T903 MA (
REQUIREMENTS OF
– I
NSUFFICIENT OIL OR POOR QUALITY OIL RESULTS IN PREMATURE WEAR OF THE
.
ENGINE
– Y
OU MAY USE EITHER MINERAL OILS OR SYNTHETIC OILS FULFILLING THE ABOVE
.
CRITERIA
Oil capacity (up to model 2002): 1.40 l
Oil capacity (from model 2003 on): 1.50 l

Mounting the kickstarter and the shift lever

– Put the kickstarter onto the kickstarter shaft, then mount bolt
together with a new Schnorr lock washer
5
– Put the V- seal ring and the shift lever onto the shifting shaft.
6
– Mount bolt together with 2 Nordlock discs
– Adjust the stop rubber for the kickstarter so that it rests against the
kickstarter.
NOTE: As soon as the engine is assembled close all openings providing
access to the engine (intake port, exhaust port, water connections,
bleeding openings ...) with appropriate plugs to prevent small parts
from slipping into the interior of the engine during the further
installation process.
2
and tighten with 20 Nm.
CAUTION
OILS MEETING OR SURPASSING
FOR SPECIFICATIONS SEE CONTAINERS
4
and tighten it.
7
and washer
!
THE QUALITY
).
3
8
.