MGE UPS Systems Galaxy PW 30 kVA Installation Manual

MGE UPS Systems Galaxy PW 30 kVA Installation Manual

Galaxy pw series

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MGE UPS SYSTEMS
Galaxy PW™
20 - 200 kVA
Installation manual
- 1
E-51028231XU/BH

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Summary of Contents for MGE UPS Systems Galaxy PW 30 kVA

  • Page 1 MGE UPS SYSTEMS Galaxy PW™ 20 - 200 kVA Installation manual E-51028231XU/BH...
  • Page 2 E-51028231XU/BH...
  • Page 3 To take into account evolving standards and technology, equipment may be modified without notice. Indications concerning technical characteristics and dimensions are not binding unless confirmed by MGE UPS SYSTEMS. This document may be copied only with the written consent of MGE UPS SYSTEMS. Authorised copies must be marked "Galaxy PW installation Manual, N° 51028231XU".
  • Page 4: General Characteristics Of Galaxy Pw Upss

    Characteristics General characteristics of Galaxy PW UPSs UPS power rating in kVA Normal AC input number of conductors 3 phases 380 V or 400 V or 415 V ± 10% (adjustable to ± 15%) rated voltage and tolerances 50 Hz or 60 Hz / ± 10% rated frequency and tolerances THDI with THM filter <...
  • Page 5: Ups Cubicles

    Characteristics (cont.) UPS cubicles the cubicles are cooled by forced the connection cables may be run in the cables for connections between: ventilation. The air enters via the doors three ways: the battery and UPS cubicles (power and grids at the bottom and is in a trench running under the and control cables);...
  • Page 6: Bypass Ac Source

    Characteristics (cont.) Bypass AC source Electrical parameters for bypass AC source (415 V) Rated UPS Current bypass AC source (1) The parameters given in the table output in kVA Rated current for 25% for 50% opposite can be used to determine the overload overload required rating of the upstream...
  • Page 7: Recommended Protection

    Characteristics (cont.) Ratings of recommended protection devices upstream of a single-UPS unit Recommended protection (Merlin Gerin circuit breakers) protection upstream of Rated UPS Circuit breaker on normal Circuit breaker on bypass output AC input AC input Galaxy PW in kVA Circuit breaker Control unit Circuit breaker...
  • Page 8: Installation

    Characteristics (cont.) The table opposite serves as an Parameters for bypass AC source and load cables for a parallel UPS example for a parallel-connected configuration installation comprising up to four UPS Rated unit Number of Total UPS Bypass AC Cable cross- units.
  • Page 9: Positioning The Cubicles

    Installation (qualified personnel only) Positioning the Floor loads cubicles See figure 4, where: 69,5 69,5 A: the rear panel of the cubicle, prior to moving the cubicles to their B: the width of the cubicle, minus final position, remove the packing 139 mm (see page 5), material and the base panels which C: the four foot pads (diameter...
  • Page 10: Power-Circuit Wiring Diagrams

    Installation (cont.) (qualified personnel only) Power-circuit wiring diagrams The single-wire diagrams for typical see figure 9 for a two parallel Galaxy UPS installations are given in figures 8 PW units combined for redundancy. to 11. The heavy lines represent the see figure 10 for a two parallel Galaxy cables that must be connected (see the PW units combined for higher output;...
  • Page 11 Installation (cont.) (qualified personnel only) Key for figures 9 and 10: Galaxy PW parallel connection for greater capacity 1: normal AC source, 2: bypass AC source, A: the rectifier/charger module, Q3BP B: the inverter module, C: the static-bypass module, D: the battery cubicle next to the Galaxy PW UPS cubicle, + –...
  • Page 12: Connection Of Power Circuits

    Installation (cont.) (qualified personnel only) Connection of power circuits Before making connections, UPS cubicle check that switches Q1, Q4S, Q3BP, Q5N and QF1 are in the See figure 12 for 20 to 60 kVA units, "open" position. and figure 13 for 80 to 120 kVA units, and figure 14 for 160 to 200 kVA units.
  • Page 13 Installation (cont.) (qualified personnel only) Key to figures 12 and 13: K, L, M AA: cross-sectional view of the cubicle, B: front view of the cubicle, C: front panel, D: rear panel, 1: normal AC input connection, 2: bypass AC input connection, E: load connection, F: battery connection, G: air inlets,...
  • Page 14 Installation (cont.) (qualified personnel only) Key to figure 14: P: slot for communications boards, Note: AA: cross-sectional view of the cubicle, Q: FUE input fuses, Figure 14. Switch Q3BP does not exist B: front view of the cubicle, R: FUS output fuses, in parallel Galaxy PW cubicles C: front panel, S: ETOI board (20 to 60 kVA UPS) or...
  • Page 15: Battery Cubicle

    Installation (cont.) (qualified personnel only) Battery cubicle Important: Note: the cubicle is supplied with a fixture The optional "Temperature Monitor" See figure 15. locking circuit breaker "QF1"in the open unit is located at the top in one of the The battery cubicle shown is an position.
  • Page 16: Connection Through The Top

    Installation (cont.) (qualified personnel only) Connection through the top (20 to 120 kVA units) This type of connection is possible on 1900 mm high cubicles. See figure 16. Key to figure 16: F, 1, 2, E AA: cross-sectional view of the cubicle, L+L- L3 L2 L1 L2 L1 N...
  • Page 17: External Bypass Cubicle 150 Kva

    Installation (cont.) (qualified personnel only) External bypass cubicle 150 kVA 15,5 150 kVA See figure 17. Key to figure 17: A: bottom view of the unit, B: front view of the unit, C: passageway for cables (317 x 120 mm), D: bypass AC input connection for the UPS units, E: connections for auxiliary wiring...
  • Page 18: External Bypass Cubicle 360 Kva

    Installation (cont.) (qualified personnel only) External bypass cubicle 360 kVA See figure 18. Key to figure 18: AA: cross-section AA of cubicle, B: cubicle front view, C: front panel, D: bypass AC input connection for the L1 L2 L3 UPS units, E: connection of the auxiliary position wires of switches "Q4S"...
  • Page 19: External Bypass Cubicle 600 Kva

    Installation (cont.) (qualified personnel only) External bypass cubicle F: connection of UPS load outputs, G: bypass AC input connection, 600 kVA H: connection of load, I: air outlet grid, See figure 19. J: opening of 460 x 197 mm for cable Key to figure 19: insertion, AA: cross-section AA of cubicle,...
  • Page 20: Connection Of The Hot-Swap Option

    Installation (cont.) (qualified personnel only) Connection of the Hot Q3BP Swap option The external bypass may be used to construct a bypass outside the UPS, + – + – thus making it possible to shutdown the UPS for maintenance purposes. The option may be used for single-UPS units and redundant parallel UPSs.
  • Page 21 Installation (cont.) (qualified personnel only) Mains 2 isolation transformer in an auxiliary cubicle The cubicle is 1900 mm high. See figure 23 (20 to 120 kVA units) and figure 24 (160 to 200 kVA units). Key to figures 23 and 24: AA: cross-sectional view of the cubicle, B: front view of the cubicle, C: front panel,...
  • Page 22: Thm Filter

    Installation (cont.) (qualified personnel only) THM filter Galaxy PW This option is installed on the normal AC input upstream of the Galaxy PW UPS cubicle. The cubicle is 1900 mm high. 20 to 120 kVA units, width of auxiliary cubicle = 715 mm 160 to 200 kVA units, width of auxiliary cubicle = 1015 mm Fig.
  • Page 23: Connection Of "Media Contacts 11" Standard Auxiliary Circuits

    Installation (cont.) (qualified personnel only) Connection of "Media Contacts 11" standard auxiliary circuits See figure 26 below for information on connecting the auxiliary circuits to the Media Contacts 11" board three connectors on the "Media Contacts 11" board in the Galaxy PW UPS cubicle.
  • Page 24: Connections Between Apoz Boards

    Installation (cont.) (qualified personnel only) Connections between cubicles (parallel-connected configurations) These connections are made on the APOZ board (marked T in figures 12 to "APOZ" Galaxy PW 1 14) and MISI board (marked U). Important: XM137 Outside the cubicles, group the "APOZ"...
  • Page 25: Connections Between Ups Cubicles And The External Bypass

    Installation (cont.) (qualified personnel only) "MISI" Galaxy PW 1 XM10 XM11 XM12 "MISI" Galaxy PW 2 XM10 XM11 XM12 "MISI" Galaxy PW 3 XM10 XM11 XM12 "MISI" Galaxy PW 4 XM10 XM11 XM12 Fig. 30 Connections between UPS cubicles and the external bypass the recommended cross-sectional terminals 1 and 2 on connector XM8 terminals 1 and 2 on connector XM9...
  • Page 26: Connection Of The Battery "Temperature Monitor

    Installation (cont.) (qualified personnel only) Connection of the battery "Temperature Monitor" Connections This unit must be connected to the XR2 Connection of the battery "Temperature Monitor" (single-UPS unit) connector on the remote indications "Media Contacts 11" board of the UPS battery "Temperature shielded cable cubicles.
  • Page 27: Installation Of The "Temperature Monitor" In An Mge Ups Systems Empty Battery Cubicle

    Installation (cont.) (qualified personnel only) Installation of the Installing the "Temperature Monitor" in a battery cubicle "Temperature Monitor" in battery cubicle an MGE UPS SYSTEMS empty battery cubicle "Temperature Monitor" unit The "Temperature Monitor" unit is placed inside the battery cubicle...
  • Page 28: Connections

    Installation (cont.) (qualified personnel only) ® Link to an IBM AS/400 computer The Galaxy PW can dialogue with an Connections Configuration of the ® IBM AS/400 computer via this link in ® AS 400 compliance with IBM communications connections are made to the female recommendations, thus enhancing the client connector XR5 on the "Media ®...
  • Page 29: Final Installation Steps

    Installation (cont.) (qualified personnel only) Connection of the LED indications unit (optional) This unit connects to the XR4 and XR5 details on connections to the unit, see connectors (see the position of the the manual included with the LED board in the figures in the "connection indications unit, document No.
  • Page 30 30 - E-51028231XU/BH...

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