MGE UPS Systems 5000 RT Installation And User Manual

MGE UPS Systems 5000 RT Installation And User Manual

Mge ups systems user manual ups 5000 rt
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w w w . m g e u p s . c o m
Pulsar MX
5000 RT — UPS
EXB RT — Extended Battery
Transformer 5000
Installation and User Manual

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Summary of Contents for MGE UPS Systems 5000 RT

  • Page 1 . m g e u p s . c o m Pulsar MX 5000 RT — UPS EXB RT — Extended Battery Transformer 5000 Installation and User Manual...
  • Page 3: Revision History

    Pulsar MX Installation and User Manual, 86-87050-00 Revision: A00 ECN#: 004747 Revision: A01 ECN#: 004773 Copyright © 2006 MGE UPS SYSTEMS, INC. All rights reserved. Printed in U.S.A. MGE UPS SYSTEMS, INC. 1660 Scenic Avenue Costa Mesa, CA 92626 (714) 557-1636...
  • Page 4 Pulsar MX 86-87050-00 A01...
  • Page 5: Table Of Contents

    Maintenance ...4 — 3 Personalization Using External Software ...4 — 3 Troubleshooting Troubleshooting LEDS (21) and (22)...5 — 1 Troubleshooting Not Requiring MGE UPS SYSTEMS ...5 — 2 Troubleshooting Requiring MGE UPS SYSTEMS After-Sales Support ...5 — 3 86-87050-00 A01 ...1 ...3 Contents...
  • Page 6 Pulsar MX Life Cycle Monitoring (LCM) Description Maintenance Hot Swapping the Power Sub-Module ...7 — 1 Hot Swapping the Battery Sub-Module ...7 — 2 Appendices Technical Specifications...8 — 1 MGE Warranty & Proprietary Rights for Single Phase Products MGE Standard Single Phase Warranty Proprietary Rights Statement Customer Care Center - Single Phase Products Technical Support and Product Services...
  • Page 7 Before installing Pulsar MX, please read the booklet on the required safety instructions. Then follow the indications in this manual. To discover the entire range of MGE UPS SYSTEMS products and the options available for the Pulsar MX range, we invite you to visit our web site at www.mgeups.com or contact your MGE UPS SYSTEMS representative.
  • Page 8: Introduction

    UPS recycling at the end of service life: MGE UPS SYSTEMS, INC. undertakes to recycle, by certified companies and in compliance with all applicable regulations, all UPS products recovered at the end of their service life (contact your MGE UPS SYSTEMS, INC. branch office). ◗...
  • Page 9: Symbol Usage

    Symbol Usage Important instructions that must always be followed. Information, advice, help. Visual indication. Action. Audible signal. LED off LED on 86-87050-00 A01 Installation and User Manual Introduction...
  • Page 10 Pulsar MX (This page left blank intentionally) 86-87050-00 A01...
  • Page 11: Presentation

    1.1 Standard Positions Tower Position Rack Position 86-87050-00 A01 Dimensions (H x W x D) in inches/mm Pulsar MX 5000 RT Pulsar MX EXB RT Transformer 5000 Weights in lbs/kg Pulsar MX 5000 RT Pulsar MX EXB RT Transformer 5000...
  • Page 12: Rear Panels

    Pulsar MX 1.2 Rear Panels Pulsar MX 5000 RT RS-232 BATT. NO. One group of 4 L6-30R outlets for connection of equipment Output terminal block Normal AC source input cable with L6-30P Connector for additional battery module Slot for optional communication card...
  • Page 13: Display And Control Panel

    1.3 Display and Control Panel 1.4 Accessories for Rack Mount Rack Mounting Kit Telescopic rails for Pulsar MX RT mounting in 19’’ enclosure with mounting hardware 86-87050-00 A01 (20) Load protected LED (21) Downgraded operation LED (22) Load not protected LED (23) Alphanumeric display (24) Escape (cancel) button (25) Function buttons (scroll down)
  • Page 14: Extended Battery (Exb)

    Pulsar MX EXB RT modules to the UPSs for backup times up to 62 minutes (at full load). Battery extensions for Pulsar MX RT Pulsar MX 5000 RT Pulsar MX 5000 RT: 5 min Battery Integration System Kit with Casters (86005) Optional battery extension cable (6 ft/1.8 m) This extended battery cable will be used instead of the standard battery cable when battery modules are distant from each other (located in two different enclosures, for instance).
  • Page 15: Installation

    Unpacking and Contents Check UPS Module Contents (87050) Optional Transformer Module Contents (87102) Step down transformer is designed to provide isolated 120 volts AC outlets. Optional Battery Module Contents (87103) (40) Pulsar MX 5000 UPS (41) Two sets of tower stands (42) RS232 communications cable (43) Product documentation (45) Telescopic rails for rack enclosure with...
  • Page 16: Internal Batteries Connection (Battery Start-Up)

    Pulsar MX 2.2 Internal Battery Connection (Battery Start-up) 2.3 Installation in Tower Position Follow steps 1 to 3 in the illustration below to adjust the tower stands for the upright position. Always keep 6 inches free space behind the UPS rear panel. The distance between the tower stands should be 17.7 inches.
  • Page 17: Installation In Rack Position

    2.4 Installation in Rack Position Adjustment of the orientation of the logo and control panel To adjust the display position: 1. Pull display panel straight out. 2. Rotate display 90º counter clockwise. 3. Push display back into desired position. UPS module rack mounting Pulsar MX RT is very heavy.
  • Page 18 Follow steps 1 to 4 for rack mounting the UPS onto the rails. The rails and the necessary mounting hardware are supplied by MGE UPS SYSTEMS. Note for step 1: It is possible to adjust the position of both front mounting brackets.
  • Page 19: Communication Ports

    2.5 Communication Ports Pulsar MX RT provides 4 communication methods. The RS232 port provides communications using MGE UPS SYSTEMS Serial HID UPS transfer (SHUT) protocol. The SHUT protocol is compatible with the power management applications available on the enclosed Solution-Pac 2 CD-Rom.
  • Page 20: Required Protective Devices And Cable Cross-Sections

    2.6 Required Protective Devices and Cable Cross-Sections Recommended upstream protection Upstream Circuit UPS Power Rating Breaker 5000 RT D curve - 35A Required cable cross-sections ◗ Terminal-block cable capacity: 6 mm ◗ Capacity for earthing conductor: 6 mm 2 — 6...
  • Page 21: Hardwire Connection Of Output Power Cable To Ups

    4. Tighten the cable/conduit flange and refit the T DI Y CA Note: 10’ Input cable with L6-30P (3) comes attached by MGE UPS SYSTEMS. Output cable/conduit (2) is not included (provided by others). T DI Y CA T DI...
  • Page 22: Connection To Output Receptacles

    Pulsar MX 2.8 Connection to Output Receptacles T DI Y CA ,2 4 0 -2 2.9 Connection of Extended Battery Module, UPS, and Transformer BATTERY MODULE 1. Check that the battery circuit breaker(s) (13) is OFF ("0" position). 2. Connect the battery power cable (52) to the connector (4) of the power module and to the connector (12) of the battery module. 3.
  • Page 23: Operation

    3.1 Initial Start-Up To ensure that your system is configured in complete accordance with safety regulations and to benefit from the manufacturer’s warranty, please contact Technical Support. UPS Set-Up If UPS personalization is desired, it is advised to enter the personalization mode at this time (see the 4.4 "Personalization"...
  • Page 24: Operating Modes

    Pulsar MX 3.3 Operating Modes Normal mode ECO mode AC out of tolerance 3 — 2 This is the standard operating mode, set by default in the factory. Under normal condition (Normal AC source available): LED (20) is ON. LEDs (30), (32), (34) are green. The equipment is protected by the UPS.
  • Page 25: Operation On Battery Power

    3.4 Operation on Battery Power When the Normal AC source is not available, the load continues to be protected by the UPS. Power is supplied by the battery. Transfer to battery power Low battery warning End of backup time 86-87050-00 A01 Installation and User Manual LEDs (20), (21) are ON.
  • Page 26: Return To Normal Ac Source

    Pulsar MX 3.5 Return to Normal AC Source After an outage, the UPS restarts automatically when Normal AC source is restored (unless this function has been disabled via UPS personalization) and the load is supplied again. 3.6 UPS Shutdown When AC Present Before shutdown, please read ALL instructions below: ON AUTO BYPASS 3.7 UPS Shutdown When on Battery...
  • Page 27: Access To Maintenance And Personalization Data

    Access to Maintenance and Personalization Data 4.1 Display Organization Local settings Output settings ON/OFF settings 4.2 Access to Measurements Press the scroll button (25) to access measurements for voltage, current, frequency, power output and battery capacity. 4.3 Access to UPS Set-Up and Maintenance Using the Control Panel (23) 86-87050-00 A01 Status and Alarms Measurements...
  • Page 28: Ups Set-Up

    Pulsar MX 4.4 UPS Set-Up Local Settings Function Factory Setting Language English International format Date/Time Format (DD-MM-YYYY/HH :MM) GMT + 1 Date/Time Change (Continental Europe) Audible Alarm Output Settings Function Factory Setting Output Voltage 208V Freq Converter Disabled Output Frequency 60 Hz Eco Mode Disabled...
  • Page 29: Maintenance

    Battery Settings Function Factory Setting Auto Battery Test Every week Low Batt warning UPS reads number of User Battery Settings battery modules connected Deep Discharge Protect 4.5 Maintenance Function Sub-Function Model Power Module Read Alarm History Erase Manual Batt Test Manual Battery Test Led &...
  • Page 30 Pulsar MX (This page left blank intentionally) 4 — 4 86-87050-00 A01...
  • Page 31: Troubleshooting

    5.1 Troubleshooting LEDS (21) and (22) 5.2 Troubleshooting Not Requiring MGE UPS SYSTEMS After-Sales Support ENVIRONMENT FAULT Press the "Enter" button (27) to display the details below: Displayed details NO BATTERY I/O BAD CONNECTION NO POWER MODULE NO BATTERY MODULE...
  • Page 32: Troubleshooting Requiring Mge Ups Systems After-Sales Support

    Pulsar MX 5.3 Troubleshooting Requiring MGE UPS SYSTEMS After-Sales Support xxx FAULT Display POWER MODULE FAULT BATT MODULE FAULT FRAME FAULT Note: In case of multiple fault, press the "Enter" button (27) and the scroll button (25) to get access to further details.
  • Page 33: Life Cycle Monitoring (Lcm)

    6.1 Description This function, embedded in the UPS, displays messages on screen, and communication channels, at every important stage of the UPS’s life, allowing you to: Get free offers LCM warning details 3 MONTHS FREE WARRANTY EXTENSION FOR PRODUCT REGISTRATION CONTACT MGE AT www.mgeups.com/lcm FREE STATISTIC FEATURE FOR...
  • Page 34 Secure your installation power continuity Anticipate needed maintenance actions thanks to automatically displayed warnings: LCM warning details Signification END OF WARRANTY Get your product warranty extension by contacting MGE UPS SYSTEMS at www.mge- SOON CONTACT MGE AT ups.com/lcm www.mgeups.com/lcm BATTERY CHECK RECOMMENDED Battery is approaching its reliability end of life.
  • Page 35: Maintenance

    4. Withdraw the battery sub-module. Reconnecting the battery sub-module: Carry out the above instructions in reverse order. To ensure safety and high performance, use only batteries supplied by MGE UPS SYSTEMS. Caution! The battery is heavy (approx. 60 lbs.). Maintenance Maintenance 7 —...
  • Page 36 Pulsar MX 86-87050-00 A01...
  • Page 37: Technical Specifications

    8.1 Technical specifications Output power Electrical supply network ◗ Rated input voltage ◗ Input voltage range ◗ Frequency ◗ Power factor ◗ Leakage current Load output ◗ Voltage ◗ Frequency ◗ Harmonic distortion ◗ Overload capacity Battery Environment ◗ Operating temperature range ◗...
  • Page 38: Mge Warranty & Proprietary Rights For Single Phase Products

    MGE UPS SYSTEMS, INC. and shall not be part of any warranty There are no warranties which extend beyond the description on the face hereof. In no event shall MGE UPS SYSTEMS, INC. be responsible for consequential damages or for any other damages except as expressly stated herein.
  • Page 39: Technical Support And Product Services

    Customer Care Center: Customer FAQ or International calls: Commitment: MGE UPS SYSTEMS, INC. is committed to providing easy to access factory trained experts that will provide responses to any questions that you might have. Scheduling Field Service Engineer Support Scheduling of the MGE Field Service Engineers typically should be done 7 to 10 days before they are required on-site.
  • Page 40 Pulsar MX 86-87050-00 A01...
  • Page 41 Contacts supplying information to the user in form of signals. Personalization It is possible to modify certain UPS parameters set at the factory. Certain UPS functions can also be modified by the MGE UPS SYSTEMS power management products to better suit user needs. Uninterruptible Power System.
  • Page 42 Pulsar MX Notes: 86-87050-00 A01...
  • Page 44 . m g e u p s . c o m Contact MGE United States MGE UPS SYSTEMS 1660 Scenic Ave. Costa Mesa, CA 92626 Tel: (714) 557-1636 (800) 523-0142 Fax: (714) 557-9788 email: info@mgeups.com www: mgeups.com...

This manual is also suitable for:

Pulsar mx 5000 rtPulsar mx exb rtTransformer 5000

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