Toro Workman 07390 Operator's Manual page 3

Workman hdx-auto utility vehicle
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Contents
Safety ....................................................................... 4
Safe Operating Practices.................................... 4
Supervisor's Responsibilities.............................. 4
Before Operating ................................................ 4
Safe Handling of Fuels........................................ 4
General Operation .............................................. 5
Braking ............................................................... 6
Operating on Hills ............................................... 6
Operating on Rough Terrain................................ 7
Loading and Dumping......................................... 7
Hauling the Machine ........................................... 7
Maintenance....................................................... 7
Rollover Protection System (ROPS)
Safety.............................................................. 8
Safety and Instructional Decals .......................... 8
Setup ...................................................................... 14
1 Installing the Steering Wheel.......................... 15
2 Connecting the Battery .................................. 15
3 Checking the Fluid Levels and Tire
Pressure ....................................................... 16
4 Installing the Rollover Protection System
(ROPS) ......................................................... 16
5 Connecting the CVT-Intake Duct .................... 16
6 Burnishing the Brakes.................................... 17
Product Overview ................................................... 18
Controls ........................................................... 18
Control Panel ................................................ 20
Instrument Cluster......................................... 20
Specifications .................................................. 23
Attachments/Accessories ................................. 23
Operation ................................................................ 24
Operating the Cargo Box .................................. 24
Checking the Fluid Levels................................. 25
Checking the Oil-Pressure-Warning
Light .............................................................. 29
Adding Fuel ...................................................... 29
Checking the Tire Pressure............................... 31
Removing Debris from the Cooling
System.......................................................... 31
Performing Pre-Start Checks............................ 32
Starting the Engine ........................................... 32
Driving the Machine .......................................... 32
Stopping the Machine ....................................... 32
Shutting Off the Engine..................................... 32
Using the Speed-Range Control ...................... 33
Using the Differential Lock ................................ 33
Breaking in a New Machine .............................. 34
Checking the Safety-Interlock System .............. 34
Transporting the Machine ................................. 35
Towing the Machine .......................................... 35
Towing a Trailer with the Machine ..................... 35
Using the Hydraulic Control .............................. 36
Maintenance ........................................................... 38
Recommended Maintenance Schedule(s) ........... 38
Operating in Adverse Conditions ...................... 39
Pre-Maintenance Procedures .............................. 40
Using the Bed Support...................................... 40
Removing the Full Bed...................................... 41
Installing the Full Bed........................................ 41
Raising the Machine ......................................... 42
Removing and Installing the Hood .................... 43
Lubrication .......................................................... 44
Greasing the Bearings and the
Bushings ....................................................... 44
Engine Maintenance ........................................... 45
Servicing the Air Filter....................................... 45
Changing the Engine Oil and Filter.................... 46
Replacing the Spark Plug ................................. 47
Fuel System Maintenance ................................... 48
Inspecting the Carbon Canister Air
Filter.............................................................. 48
Replacing the Fuel Filter ................................... 48
Inspecting the Fuel Lines and
Connections.................................................. 48
Electrical System Maintenance ........................... 49
Servicing the Fuses .......................................... 49
Jump-Starting the Machine............................... 49
Servicing the Battery......................................... 51
Drive System Maintenance .................................. 51
Maintaining the Tires, Wheels, and
Suspension ................................................... 51
Maintaining the Transmission ........................... 53
Maintaining the Differential and Axles ............... 56
Cooling System Maintenance .............................. 57
Changing the Engine Coolant ........................... 57
Brake Maintenance ............................................. 58
Adjusting the Parking Brake.............................. 58
Adjusting the Brake Pedal................................. 59
Controls System Maintenance ............................. 60
Converting the Speedometer............................ 60
Hydraulic System Maintenance ........................... 60
Replacing the Hydraulic Filter ........................... 60
Changing the Hydraulic Fluid ............................ 61
Raising the Box in an Emergency...................... 61
Storage ................................................................... 63
Troubleshooting ...................................................... 64
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