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Eaton Powerware 9395 UPS and Plus 1 UPS 650825 kVA Installation And Operation Manual

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Powerware 9395 UPS and Plus 1 UPS
®
650–825 kVA
Installation and Operation Manual

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Summary of Contents for Eaton Powerware 9395 UPS and Plus 1 UPS 650825 kVA

  • Page 1 Powerware 9395 UPS and Plus 1 UPS ® 650–825 kVA Installation and Operation Manual...

  • Page 2: Important Safety Instructions

    This is a product for restricted sales distribution to informed partners (EN/IEC 62040−2). Installation restrictions or additional measures may be needed to prevent electromagnetic disturbances. Eaton, Powerware, X−Slot, LanSafe, PowerXpert, and Powerware HotSync are registered trademarks and ConnectUPS is a trademark of Eaton Corporation or its subsidiaries and affiliates. IBM and AS/400 are registered trademarks of International Business Machines Corporation.

  • Page 3: Table Of Contents

    ..............164201725 Rev 2 www.powerware.com 1−1...
  • Page 4 ..................4.13 Completing the Installation Checklist Installing Options and Accessories Installing an Optional Powerware Hot Sync CAN Bridge Card Installing Distributed Bypass Control Wiring Installing an Optional Remote Monitor Panel II Installing an Optional Relay Interface Module II...
  • Page 5 ................Powerware LanSafe Power Management Software Remote Notification .
  • Page 6 ................EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual 164201725 Rev 2 www.powerware.com 10−1 10−1 10−1 10−1...
  • Page 7 List of Figures Figure 1-1. Powerware 9395 UPS (650–825 kVA) Figure 1-2. Powerware 9395 UPS (650–825 kVA) with the Field Installed UPM Figure 3-1. UPS Cabinet Dimensions (Front View) Figure 3-2. UPS Cabinet Dimensions (Right Side View) Figure 3-3. ISBM Section Dimensions (Front View) Figure 3-4.
  • Page 8 Figure 4-37. Normally-Closed and Normally-Open REPO Switch Wiring Figure 5-1. Powerware Hot Sync CAN Bridge Card Figure 5-2. Powerware Hot Sync CAN Bridge Card Connections Figure 5-3. Distributed Bypass System Can and Pull−Chain Simplified Interface Wiring Figure 5-4. Distributed Bypass System UPS CAN Wiring without MOBs Figure 5-5.
  • Page 9 ..............TABLE OF CONTENTS 164201725 Rev 2 www.powerware.com 8−2 8−6...
  • Page 10 TABLE OF CONTENTS This page intentionally left blank. viii EATON Powerware 164201725 Rev 2 www.powerware.com ® 9395 UPS (650–825 kVA) Installation and Operation Manual...

  • Page 11: Introduction

    The UPS Plus 1 model using the Field Installed UPM (FI−UPM) provides N+1 redundancy for the system (see paragraph 1.2.1). The Powerware 9395 online power protection system is used to prevent loss of valuable electronic information, minimize equipment downtime, and minimize the adverse effect on production equipment due to unexpected power problems.

  • Page 12: Control Panel

    Control wiring is routed through the top of the cabinet and must be installed in accordance with Class 1 wiring methods. Figure 1-1. Powerware 9395 UPS (650–825 kVA) Control Panel The control panel, located on the front of the UPS, contains a liquid crystal display (LCD) and pushbutton switches to control the operation of the UPS and to display the status of the UPS system.

  • Page 13: Advanced Battery Management

    X−Slot cards are quickly installed at the front of the UPS and are hot−pluggable. See Chapter 8, Communication," for additional information. ISBM SECTION FI−UPM Figure 1-2. Powerware 9395 UPS (650–825 kVA) with the Field Installed UPM 1.1.4 Advanced Battery Management A three−stage charging system increases battery service life by optimizing recharge time, and protects batteries from damage due to high current charging and inverter ripple currents.

  • Page 14: Options And Accessories

    UPS. Inherent Redundancy To deliver greater reliability, the Powerware 9395 UPS can be configured by an authorized Eaton Customer Service Engineer for inherent redundancy. When configured, the UPS automatically becomes redundant if the load is at or below the capacity of the UPMs minus the capacity of one UPM.

  • Page 15: Single−Feed Kit

    In addition, when one UPM is taken out of service for maintenance or is not operating properly, a redundant UPM continues to supply uninterrupted power to the critical load. A Powerware Hot Sync provides connectivity and operational mode control. The distributed bypass system consists of two to five UPS units each with a parallel CAN card, and a customer−supplied tie cabinet or load distribution panel to act as a tie point.

  • Page 16: Basic System Configurations

    Remote Emergency Power−off (REPO) control, RMP II, or X−Slot communication cards. This manual describes how to install and operate the Powerware 9395 650–825 kVA UPS. Read and understand the procedures described in this manual to ensure trouble−free installation and operation. In particular, be thoroughly familiar with the REPO procedure (see paragraph 7.3.11 on page 7−18).

  • Page 17: Symbols, Controls, And Indicators

    (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. Refer to the Powerware 9390 and 9395 Sync Control Installation and Operation Manual for the following additional information: Installation instructions, including site preparation, planning for installation, and wiring and safety information.

  • Page 18: Getting Help

    Scheduling initial startup Regional locations and telephone numbers A question about any of the information in this manual A question this manual does not answer Please call the Eaton Help Desk for Powerware products at: 1−800−843−9433 United States: 1−800−461−9166 ext 260...

  • Page 19: Safety Warnings

    Do not install or operate the UPS system close to gas or electric heat sources. D A N G E R W A R N I N G C A U T I O N 164201725 Rev 2 www.powerware.com 2−1...
  • Page 20 Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans votre localité. Ne jamais jeter les batteries au feu. L’exposition aux flammes risque de les faire exploser. C A U T I O N 164201725 Rev 2 www.powerware.com...

  • Page 21: Section I - Installation

    Section I Installation 2−1 EATON Powerware 164201725 Rev 2 www.powerware.com ® 9395 UPS (650–825 kVA) Installation and Operation Manual...
  • Page 22 2−2 EATON Powerware 164201725 Rev 2 www.powerware.com ® 9395 UPS (650–825 kVA) Installation and Operation Manual...

  • Page 23: Ups Installation Plan And Unpacking

    Table 3-1 and the size requirements shown in Figure 3-1 through Figure 3-10. Dimensions are in millimeters (inches). For Field Installed UPM (FI−UPM) weights and dimensions, refer to the Powerware 9395 Field Installed UPM Mechanical Installation Manual, listed in paragraph 1.8 on page 1−7.
  • Page 24 C A U T I O N Ventilation Required for Cooling Air Exhaust Approximately 2265 liter/sec (4800 cfm) With Field Installed UPM: Approximately 3020 liter/sec (6400 cfm) 164201725 Rev 2 www.powerware.com Installed 1390 (3064) 1482 (3267) 1390 (3064) 1482 (3267)

  • Page 25: Figure 3-1. Ups Cabinet Dimensions (Front View)

    Dimensions are in millimeters [inches]. Figure 3-1. UPS Cabinet Dimensions (Front View) Dimensions are in millimeters [inches]. Figure 3-2. UPS Cabinet Dimensions (Right Side View) 3−3 EATON Powerware 164201725 Rev 2 www.powerware.com ® 9395 UPS (650–825 kVA) Installation and Operation Manual...

  • Page 26: Figure 3-3. Isbm Section Dimensions (Front View)

    UPS INSTALLATION PLAN AND UNPACKING Figure 3-3. ISBM Section Dimensions (Front View) Figure 3-4. UPM Section Dimensions (Front View) 3−4 EATON Powerware 164201725 Rev 2 www.powerware.com ® 9395 UPS (650–825 kVA) Installation and Operation Manual...

  • Page 27: Figure 3-5. Isbm Section Dimensions (Top View)

    Figure 3-5. ISBM Section Dimensions (Top View) Front Figure 3-6. ISBM Section Dimensions (Bottom View) Front Figure 3-7. UPM Section Dimensions (Top View) 164201725 Rev 2 www.powerware.com Dimensions are in millimeters [inches]. Dimensions are in millimeters [inches]. Dimensions are in millimeters [inches]. 3−5...

  • Page 28: Figure 3-8. Isbm Section Center Of Gravity

    3−6 EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual Figure 3-8. ISBM Section Center of Gravity Figure 3-9. UPM Section Center of Gravity 164201725 Rev 2 www.powerware.com Dimensions are in millimeters [inches]. Dimensions are in millimeters [inches].

  • Page 29: Figure 3-10. Remote Epo Switch Dimensions

    9395 UPS (650–825 kVA) Installation and Operation Manual UPS INSTALLATION PLAN AND UNPACKING 0.87 [0.22] 88.9 [3.50] 1.57 [0.40] Needed to remove key 1/2" Knockout Pattern (Typical 5 Sides) Dimensions are in millimeters [inches]. 164201725 Rev 2 www.powerware.com 95.3 [3.57] (Square) 3−7...

  • Page 30: Ups System Power Wiring Preparation

    On an UPS configured as an Input Output Module (IOM), bypass input wiring, termination, conduit, and bypass breaker requirements are not applicable. A Field Installed UPM (FI−UPM) is always designated as UPM 4. 164201725 Rev 2 www.powerware.com...
  • Page 31 Table 3-4. Input/Output Ratings and External Wiring Requirements for the Powerware 9395−825/650, 9395−825/750, and 9395−825/825 – Common Battery Basic Unit Rating Input and Output Voltage AC Input to UPS Rectifier (0.98 Minimum pF) Full load current plus battery recharge current...
  • Page 32 UPS INSTALLATION PLAN AND UNPACKING Table 3-5. Input/Output Ratings and External Wiring Requirements for the Powerware 9395−825/650, 9395−825/750, and 9395−825/825 – Separate Battery Basic Unit Rating Input and Output Voltage AC Input to UPS Rectifier (0.98 Minimum pF) Full load current plus battery recharge current...
  • Page 33 275 kVA (see Table 3-6). The bypass input, battery input, and output are wired the same as a separate battery UPS (see Table 3-5). Table 3-6. Separate Rectifier Input UPM Ratings and External Wiring Requirements for the Powerware 9395−825/650, 9395−825/750, and 9395−825/825 – Separate Battery Basic UPM Rating Input Voltage AC Input to each UPM Rectifier (0.98 Min.
  • Page 34 UPS INSTALLATION PLAN AND UNPACKING Table 3-7. UPS Intercabinet Power Cable Terminations for the Powerware 9395−825/650, 9395−825/750, and 9395−825/825 Terminal Function E1A (UPM 1) E1A (UPM 2) E1A (UPM 3) E1A (UPM 4 – Plus 1 Model) E2A (UPM 1)
  • Page 35 Table 3-9. UPS External Power Cable Terminations for the Powerware 9395−825/650, 9395−825/750, and 9395−825/825 Terminal Function Terminal AC Input to UPS Rectifier AC Input to Bypass AC Output to Critical Load DC Input from Battery or Battery Disconnect to UPS – Common...
  • Page 36 400 MCM 500 MCM Manual Hydraulic Crimp Tool 14 Ton Die Set Table 3-12. Separate Rectifier Input UPM Power Cable Terminations for the Powerware 9395−825/650, 9395−825/750, and 9395−825/825 Terminal Function Terminal AC Input to each UPM Rectifier 3−14 EATON Powerware ®...
  • Page 37 (A, B, C, Neutral, Ground) Battery (Positive, Negative, Ground) UPS INSTALLATION PLAN AND UNPACKING Number of Wires Minimum Conduit in Conduit Trade Size 2-1/2 See Note See Note 164201725 Rev 2 www.powerware.com Number of Conduits (Each UPM) (Each UPM) (Each UPM) (Each UPM) 3−15...
  • Page 38 100% Rated Number of Wires Minimum Conduit in Conduit Trade Size See Note Input Rating 400V 1600A 1200A 1600A 1600A 2000A 1600A 164201725 Rev 2 www.powerware.com Number of Conduits (Each UPM) (Each UPM) 480V 1200A 1000A 1600A 1200A 1600A 1200A...
  • Page 39 C A U T I O N Output Rating Load Rating 400V 80% Rated 1200A 100% Rated 1000A 80% Rated 1600A 100% Rated 1200A 80% Rated 1600A 100% Rated 1200A 164201725 Rev 2 www.powerware.com 480V 500A 400A 480V 1000A 800A 1200A 1000A 1600A 1000A 3−17...
  • Page 40 The battery wiring used between the battery and the UPS should not allow a voltage drop of more than 1% of nominal DC voltage at rated battery current. Input Rating 400V 1600A 1600A 2000A 2000A 2000A 2000A Input Rating (each UPM) 400V 700A 164201725 Rev 2 www.powerware.com 480V 480V 700A...

  • Page 41: Ups System Interface Wiring Preparation

    REPO wiring should be a minimum of 22 AWG and a maximum of 14 AWG. EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual UPS INSTALLATION PLAN AND UNPACKING W A R N I N G 164201725 Rev 2 www.powerware.com 3−19...

  • Page 42: Distributed Bypass Power Wiring Preparation

    The UPS cannot be installed in a high−resistance ground application. MOBs with dual auxiliary contacts are to be provided by the customer. Table 3-16 on page 3−17 lists the recommended rating for the MOBs. 164201725 Rev 2 www.powerware.com...

  • Page 43: Inspecting And Unpacking The Ups Cabinets

    (see Figure 4-17 on page 4−19). Do not remove the debris shields until installation is complete. UPS INSTALLATION PLAN AND UNPACKING W A R N I N G C A U T I O N C A U T I O N C A U T I O N 164201725 Rev 2 www.powerware.com 3−21...

  • Page 44: Figure 3-11. Ups Cabinet As Shipped On Pallet (Isbm Section)

    NOTE While waiting for installation, protect the unpacked cabinets from moisture, dust, and other harmful contaminants. Failure to store and protect the UPS properly may void your warranty. 164201725 Rev 2 www.powerware.com...

  • Page 45: Figure 3-12. Ups Cabinet As Shipped On Pallet (Upm Section)

    UPS INSTALLATION PLAN AND UNPACKING Figure 3-12. UPS Cabinet as Shipped on Pallet (UPM Section) 3−23 EATON Powerware 164201725 Rev 2 www.powerware.com ® 9395 UPS (650–825 kVA) Installation and Operation Manual...
  • Page 46 UPS INSTALLATION PLAN AND UNPACKING This page intentionally left blank. 3−24 EATON Powerware 164201725 Rev 2 www.powerware.com ® 9395 UPS (650–825 kVA) Installation and Operation Manual...

  • Page 47: Ups System Installation

    If these instructions are not followed, damage to the wiring channel and wiring will occur. W A R N I N G " 10° during installation. W A R N I N G C A U T I O N 164201725 Rev 2 www.powerware.com 4−1...

  • Page 48: Figure 4-1. Removing The Isbm Section Left Side Shipping Bracket

    Remove the three bolts securing the right side shipping bracket to the cabinet and three bolts securing the bracket to the pallet (see Figure 4-2 or Figure 4-4). Remove the right side shipping bracket. Left Side Shipping Bracket Front Door Pallet 164201725 Rev 2 www.powerware.com...

  • Page 49: Figure 4-2. Removing The Isbm Section Right Side Shipping Bracket

    Carefully lower the cabinet until the cabinet base contacts the floor. Repeat Steps 2 through 6 for the remaining cabinet. Proceed to paragraph 4.3. EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual UPS SYSTEM INSTALLATION Shipping Bracket Bolts Shipping Bracket Bolts 164201725 Rev 2 www.powerware.com 4−3...

  • Page 50: Figure 4-3. Removing The Upm Section Left Side Shipping Bracket

    Shipping Bracket Bolts Figure 4-3. Removing the UPM Section Left Side Shipping Bracket 4−4 EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual Pallet Wireway Panel Left Side Shipping Bracket 164201725 Rev 2 www.powerware.com UPM Removable Front Panels...

  • Page 51: Mechanically Joining The Sections

    Retain the hardware for later use. Remove the screws securing the corner channel and remove the channel (see Figure 4-5). Retain the hardware for later use. UPS SYSTEM INSTALLATION Shipping Bracket Bolts Shipping Bracket Bolts 164201725 Rev 2 www.powerware.com 4−5...

  • Page 52: Figure 4-5. Section Joining

    Reinstall the corner channel (see Figure 4-5) and secure using the retained hardware. Reinstall the left middle panel (see Figure 4-5) and secure using the retained hardware. UPM Section C A U T I O N 164201725 Rev 2 www.powerware.com...

  • Page 53: Figure 4-6. Isbm And Upm Sections Joined

    (see Figure 4-7). 13. Proceed to paragraph 4.4. EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual UPM Wireway (Power wiring harnesses are coiled in this area.) 164201725 Rev 2 www.powerware.com UPS SYSTEM INSTALLATION 4−7...

  • Page 54: Electrically Connecting The Sections

    Figure 4-10 on page 4−13 for separate rectifier feed terminal locations. Screw from Kit Screw from Kit Back Top View Rear Bracket UPM Section Base Screw from Kit 164201725 Rev 2 www.powerware.com Section Top...
  • Page 55 4−26 for separate rectifier feed). This hardware is for future use if a Field Installed UPM (FI−UPM) is installed to upgrade the UPS to a Plus 1 model. EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual UPS SYSTEM INSTALLATION 164201725 Rev 2 www.powerware.com 4−9...
  • Page 56 26. If installing a battery system, proceed to paragraph 4.6; otherwise, proceed to Step 27. 27. If installing a tie cabinet or distribution panel for a distributed bypass system, proceed to paragraph 4.7; otherwise, proceed to paragraph 4.8. 164201725 Rev 2 www.powerware.com...

  • Page 57: Figure 4-8. Isbm Section Intercabinet Power Terminal Locations - Common Rectifier Feed

    AC Input to UPMs (See Figure 4-9 Phase B for detail.) Phase A DC Input to UPMs – (E5) (See Figure 4-12 for detail.) DC Input to UPMs + (E4) (See Figure 4-12 for detail.) 164201725 Rev 2 www.powerware.com 4−11...

  • Page 58: Figure 4-9. Isbm Section Input Power Terminal Detail - Common Rectifier Feed

    UPM 2 Cable 2G1 & 2G2 Brown UPM 1 Cable 1G1 & 1G2 Yellow UPM 2 Cable 2G1 & 2G2 Yellow UPM 3 Cable 3G1 & 3G2 Yellow AC Input to UPMs 164201725 Rev 2 www.powerware.com Phase B (E2A) Phase C (E3A)

  • Page 59: Figure 4-10. Isbm Section Intercabinet Power Terminal Locations - Separate Rectifier Feed

    AC Input to UPMs (See Figure 4-9 Phase B for detail.) Phase A DC Input to UPMs – (E5) (See Figure 4-12 for detail.) DC Input to UPMs + (E4) (See Figure 4-12 for detail.) 164201725 Rev 2 www.powerware.com 4−13...

  • Page 60: Figure 4-11. Isbm Section Input Power Terminal Detail - Separate Rectifier Feed

    9395 UPS (650–825 kVA) Installation and Operation Manual Phase A Phase B Phase A 164201725 Rev 2 www.powerware.com UPM 1 Cable 1G1 & 1G2 Brown – Phase B (E2A) UPM 1 Cable 1G1 & 1G2 Yellow UPM 2 Cable 2G1 & 2G2 Yellow Phase C (E3A) UPM 3 Cable 3G1 &...

  • Page 61: Figure 4-12. Isbm Section Battery Input Power Terminal Detail

    UPM 2 (2E5A) – DC Input to UPMs Cable 2G3 Black Cable 3G3 Black UPM 3 (3E5A) Cable 3G3 Black Phase A (E9A) AC Output Phase B (E10A) from UPMs Phase C (E11A) Neutral from UPMs (E12A) 164201725 Rev 2 www.powerware.com 4−15...

  • Page 62: Figure 4-14. Ups Intercabinet Interface Harness Locations

    EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual Figure 4-14. UPS Intercabinet Interface Harness Locations Front UPM Section Left Side View 164201725 Rev 2 www.powerware.com Location of P61 Harness UPM Wireway Location of P50, P51, and P70 Harnesses Location of RJ−45...

  • Page 63: Figure 4-15. Pl1 Interface Board Location

    ISBM Section Right Side Inside View Figure 4-15. Pl1 Interface Board Location Pl1 Interface Board J39 Inverter CAN Connector Figure 4-16. J39 Location on Pl1 Interface Board 4−17 EATON Powerware 164201725 Rev 2 www.powerware.com ® 9395 UPS (650–825 kVA) Installation and Operation Manual...

  • Page 64: Field Installed Upm Installation

    ® 9395 UPS (650–825 kVA) Installation and Operation Manual If installing a Plus 1 model, install the FI−UPM using the instructions in the Powerware 9395 Field Installed UPM Mechanical Installation Manual, listed in paragraph 1.8 on page 1−7. After the FI−UPM is installed, proceed to paragraph 4.6 if installing a battery system;...

  • Page 65: Figure 4-17. Isbm And Upm Section Debris Shields

    (Remove shield before operating system.) ISBM Section Front Ventilation Grill Debris Shields (Remove shields before operating system.) UPM Section Front Figure 4-17. ISBM and UPM Section Debris Shields 4−19 EATON Powerware 164201725 Rev 2 www.powerware.com ® 9395 UPS (650–825 kVA) Installation and Operation Manual...

  • Page 66: Figure 4-18. Isbm Section Conduit And Wire Entry Locations

    ISBM section. Install the conduit plate and install all conduit runs into the plate. Pull wiring through conduit into the ISBM section wiring area. Front Interface Entry Conduit Landings for TB1 through TB3 Wiring and X−Slot Connections (Remove panels to drill or punch conduit holes.) Front 164201725 Rev 2 www.powerware.com...
  • Page 67 3.2.2 on page 3−8 for wiring and termination requirements. 15. Proceed to paragraph 4.8.2. EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual UPS SYSTEM INSTALLATION C A U T I O N 164201725 Rev 2 www.powerware.com 4−21...

  • Page 68: Figure 4-19. Distributed Bypass Wire Length

    10%. 4−22 EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual UPS 1 Battery UPS 2 Battery UPS 3 Battery UPS 4 Battery Figure 4-19. Distributed Bypass Wire Length 164201725 Rev 2 www.powerware.com Output from UPS Units...

  • Page 69: Figure 4-20. Isbm Section Power Terminal Locations - Common Rectifier Feed

    NOTE AC Input to Bypass terminals are not applicable to an IOM configuration. Figure 4-20. ISBM Section Power Terminal Locations – Common Rectifier Feed EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual ISBM 164201725 Rev 2 www.powerware.com UPS SYSTEM INSTALLATION 4−23...

  • Page 70: Figure 4-21. Isbm Section Power Terminal Detail Aa - Common Rectifier Feed

    Figure 4-21. ISBM Section Power Terminal Detail AA – Common Rectifier Feed 4−24 EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual Front Section A–A 164201725 Rev 2 www.powerware.com Phase C (E3) AC Input to ‘ Phase B (E2) UPS Rectifier Phase A (E1)

  • Page 71: Figure 4-22. Isbm Section Power Terminal Locations - Separate Rectifier Feed

    NOTE AC Input to Bypass terminals are not applicable to an IOM configuration. Figure 4-22. ISBM Section Power Terminal Locations – Separate Rectifier Feed EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual ISBM 164201725 Rev 2 www.powerware.com UPS SYSTEM INSTALLATION 4−25...

  • Page 72: Figure 4-23. Isbm Section Power Terminal Detail Aa - Separate Rectifier Feed

    Figure 4-23. ISBM Section Power Terminal Detail AA – Separate Rectifier Feed 4−26 EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual Front Section A–A 164201725 Rev 2 www.powerware.com ‘ UPM Rectifier Input Terminal Block (See Figure 4-24 for Detail) Phase A (E6) AC Input to...

  • Page 73: Figure 4-24. Upm Rectifier Input Power Terminal Block Detail

    9395 UPS (650–825 kVA) Installation and Operation Manual UPS SYSTEM INSTALLATION UPM 1 UPM 2 UPM 2 UPM 4 (FIUPM) Plus 1 Model Only Phase A (E1A) AC Input to Phase B (E2A) UPM 4 (FI−UPM) Plus 1 Model Phase C (E3A) 164201725 Rev 2 www.powerware.com 4−27...

  • Page 74: Battery Power Wiring

    4.8.1, Step 2 on page 4−18. Secure with the retained hardware. Reinstall the left front panel removed in paragraph 4.8.1, Step 1 on page 4−18 and secure with the retained hardware. C A U T I O N 164201725 Rev 2 www.powerware.com...

  • Page 75: Figure 4-25. Isbm Section Power Terminal Detail Bb - Common Battery

    DC Input from Battery + (E4) Front DC Input from Battery – (E5) Section B–B Figure 4-25. ISBM Section Power Terminal Detail BB – Common Battery 4−29 EATON Powerware 164201725 Rev 2 www.powerware.com ® 9395 UPS (650–825 kVA) Installation and Operation Manual...

  • Page 76: Figure 4-26. Isbm Section Power Terminal Detail Cc - Separate Battery

    (UPM 2) DC Input from Battery – (E5) (UPM 3) Figure 4-26. ISBM Section Power Terminal Detail CC – Separate Battery 4−30 EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual Front Section B–B 164201725 Rev 2 www.powerware.com...

  • Page 77: Installing Interface Connections

    X−Slot connections only, proceed to paragraph 4.9.3; otherwise, proceed to Step 10. 10. Reinstall the top internal safety shield panel and secure with the retained hardware. UPS SYSTEM INSTALLATION W A R N I N G W A R N I N G 164201725 Rev 2 www.powerware.com 4−31...

  • Page 78: Figure 4-27. Isbm Section Interface Terminal Locations

    TB1 and TB2 (See Figure 4-28 for detail.) ISBM Figure 4-27. ISBM Section Interface Terminal Locations X−Slot Communication Bays (See Figure 4-33 on page 4−38 for detail.) (See Figure 4-30 on page 4−35 for terminal assignments.) 164201725 Rev 2 www.powerware.com...
  • Page 79 Input: Programmable UPS alarm, activated by a remote dry contact closure. Default function set for on generator. Input: Programmable UPS alarm, activated by a remote dry contact closure. Default function set for maintenance bypass. 164201725 Rev 2 www.powerware.com UPS SYSTEM INSTALLATION 4−33...

  • Page 80: Figure 4-28. Interface Terminal Detail

    NOTE Do not directly connect relay contacts to the mains related circuits. Reinforced insulation to the mains is required. NOTE Alarm relay wiring should be a minimum of 22 AWG Figure 4-29. Typical Alarm Relay Connection 164201725 Rev 2 www.powerware.com X−Slot Communication Bays See Figure 4-30 for terminal assignments.

  • Page 81: Figure 4-30. Terminal Blocks Tb1, Tb2, And Tb3 Connector Assignments

    Building Alarm 1 Return Building Alarm 2 Building Alarm 2 Return Building Alarm 3 Building Alarm 3 Return Building Alarm 4 Building Alarm 4 Return Building Alarm 5 Building Alarm 5 Return 164201725 Rev 2 www.powerware.com UPS SYSTEM INSTALLATION 4−35...

  • Page 82: Tb1 Battery Interface Connections

    11. Reinstall the front door removed in Step 3 and secure with the retained hardware. 12. If wiring X−Slot connections, proceed to paragraph 4.9.3; otherwise, proceed to Step 13. 13. Close the door and secure the latch. 164201725 Rev 2 www.powerware.com...

  • Page 83: Figure 4-31. Typical Battery Interface Connection - Common Battery System

    EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual Battery Disconnect 48 Vdc UPM 1 UPM 2 Battery Battery Disconnect Disconnect 48 Vdc 164201725 Rev 2 www.powerware.com UPS SYSTEM INSTALLATION UPM 3 UPM 4 Battery Battery Disconnect Disconnect 4−37...

  • Page 84: X−Slot Connections

    See Figure 4-27 on page 4−32 and Figure 4-33 for X−Slot communication bay locations. Close the door and secure the latch. Refer to the manual supplied with the X−Slot card for operator instructions. Figure 4-33. X−Slot Communication Bays X−Slot Communication Bay 2 X−Slot Communication Bay 4 164201725 Rev 2 www.powerware.com...

  • Page 85: Installing A Repo Switch

    Remove the door. Remove the retaining screw located inside the door at the bottom hinge pivot point, then lift the door off. Retain the hardware for later use. REPO Switch (Front View) Figure 4-34. REPO Switch UPS SYSTEM INSTALLATION Contact Block (Back View, Faceplate Removed) 164201725 Rev 2 www.powerware.com 4−39...

  • Page 86: Figure 4-35. Normally−Open Repo Switch Wiring

    Figure 4-35. Normally−Open REPO Switch Wiring Wire Size Tightening Torque Twisted Wires (2) 14–22 AWG (0.75–4.0 mm 1 (NC) 2 (Return) UPS TB1 3 (NO) Twisted Wires 4 (Return) 164201725 Rev 2 www.powerware.com 7 lb in (0.8 Nm)

  • Page 87: Figure 4-36. Normally-Closed Repo Switch Wiring

    EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual UPS SYSTEM INSTALLATION Twisted Wires Figure 4-36. Normally-Closed REPO Switch Wiring 164201725 Rev 2 www.powerware.com 1 (NC) 2 (Return) UPS TB1 3 (NO) 4 (Return) 4−41...

  • Page 88: Installing Options, Accessories, And Distributed Bypass Control Wiring

    Installation Checklist to verify all applicable equipment installations have been completed. NOTE The Installation Checklist MUST be completed prior to starting the UPS system for the first time. 1 (NC) 2 (Return) UPS TB1 3 (NO) Twisted Wires 4 (Return) 164201725 Rev 2 www.powerware.com...

  • Page 89: Installation Checklist

    - The debris shields covering the UPS cabinet ventilation grills are removed. - Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual UPS SYSTEM INSTALLATION 164201725 Rev 2 www.powerware.com 4−43...
  • Page 90 - Adequate workspace exists around the UPS cabinets, the tie cabinet, and other cabinets. - Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. 4−44 EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual 164201725 Rev 2 www.powerware.com...
  • Page 91 UPS SYSTEM INSTALLATION Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ 4−45 EATON Powerware 164201725 Rev 2 www.powerware.com ® 9395 UPS (650–825 kVA) Installation and Operation Manual...
  • Page 92 UPS SYSTEM INSTALLATION This page intentionally left blank. 4−46 EATON Powerware 164201725 Rev 2 www.powerware.com ® 9395 UPS (650–825 kVA) Installation and Operation Manual...

  • Page 93: Installing Options And Accessories

    Module II, or a Supervisory Contact Module II to the UPS. Figure 5-1. Powerware Hot Sync CAN Bridge Card NOTE Only one Powerware Hot Sync CAN Bridge Card can be installed in the UPS. Multiple CAN cards are not supported and will cause system conflicts.
  • Page 94 120 Vac for the RMP II, RIM II, or SCM II should be provided from the critical bus by facility planners or the customer. Install wiring from the Powerware Hot Sync CAN Bridge Card in accordance with the following instructions: Parallel system wiring (see paragraph 5.2)

  • Page 95: Figure 5-2. Powerware Hot Sync Can Bridge Card Connections

    Figure 5-2. Powerware Hot Sync CAN Bridge Card Connections Table 5-1. Powerware Hot Sync CAN Bridge Card Interface Connections J3 Terminal Alarm Return Alarm Relay NC Alarm Relay Com Bypass contact return. Alarm Relay NO EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual...

  • Page 96: Installing Distributed Bypass Control Wiring

    MOBs. See Figure 5-6 on page 5−7 and Table 5-4 on page 5−8 for wiring information. NOTE Setup of the Powerware Hot Sync CAN Bridge Card for parallel operation must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date.

  • Page 97: Figure 5-3. Distributed Bypass System Can And Pull−Chain Simplified Interface Wiring

    (If Installed) Shielded Twisted Pair UPS 3 UPS 4 CAN Bridge Card J3 (If Installed) (If Installed) UPS 4 CAN Bridge Card (If Installed) (If Installed) J3–8 (L) J3–8 (L) J3–9 (H) J3–9 (H) J3–10 (Shield) 164201725 Rev 2 www.powerware.com 5−5...

  • Page 98: Figure 5-5. Distributed Bypass Pull−Chain Wiring Without Mobs

    (Pull Chain Common) Twisted Pair Twisted Pair UPS 3 UPS 4 (If Installed) UPS 3 (If Installed) (If Installed) TB2–1 (Pull Chain) (Pull Chain) TB2–2 (Pull Chain Common) (Pull Chain Common) 164201725 Rev 2 www.powerware.com Twisted Pair UPS 4 TB2–1 TB2–2...

  • Page 99: Figure 5-6. Distributed Bypass Pull−Chain Wiring With Mobs

    AUX 2 AUX 2 UPS 2 UPS 3 (If Installed) INSTALLING OPTIONS AND ACCESSORIES Twisted Pair Twisted Pair UPS 4 CAN Bridge Card J3 (If Installed) MOB 4 AUX 1 AUX 2 UPS 4 (If Installed) 164201725 Rev 2 www.powerware.com 5−7...
  • Page 100 MOB 4 Aux 1 Com MOB 4 Aux 2 NO MOB 2 Aux 2 Com MOB 3 Aux 2 Com MOB 4 Aux 2 Com 164201725 Rev 2 www.powerware.com Function MOB Open Alarm Pull Chain Pull Chain Common MOB Open Alarm...

  • Page 101: Installing An Optional Remote Monitor Panel Ii

    Install wiring between the UPS and RMP II. See Figure 5-2 and Table 5-1 for the Powerware Hot Sync CAN Bridge Card terminal location and wiring information, and Figure 5-7, Figure 5-8, and Table 5-5 for the RMP II terminal location and wiring information.

  • Page 102: Figure 5-7. Remote Monitor Panel Ii And Relay Interface Module Ii Terminal Locations

    Ground Terminal Ground Terminal Neutral 120 Vac from Critical Bus Line Tightening Torque Nm (lb in) 0.9 (8) Use twisted pair 0.9 (8) 0.9 (8) 0.9 (8) 2.7 (24) Maximum 164201725 Rev 2 www.powerware.com Terminal TB3 120 Vac Power Remarks...

  • Page 103: Installing An Optional Relay Interface Module Ii

    ® 9395 UPS (650–825 kVA) Installation and Operation Manual NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 11. To check the operation of the RMP II, ensure that the UPS is supplying the load via inverter or bypass.

  • Page 104: Figure 5-9. J1, J2, J3, And J4 15−Pin D−Sub Connectors

    10. Restart the UPS. See Chapter 7, UPS Operating Instructions," for startup instructions. NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date.

  • Page 105: Installing An Optional Supervisory Contact Module Ii

    Install wiring between the UPS and SCM II. See Figure 5-2 and Table 5-1 for the Powerware Hot Sync CAN Bridge Card terminal location and wiring information, and Figure 5-10, Figure 5-8, and Table 5-5 for the SCM II terminal location and wiring information.

  • Page 106: Figure 5-11. Supervisory Contact Module Ii Tb2

    ® 9395 UPS (650–825 kVA) Installation and Operation Manual NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. Install wiring between the SCM II terminal block TB2 and the monitoring equipment.

  • Page 107: Accessory Mounting Dimensions

    9395 UPS (650–825 kVA) Installation and Operation Manual Figure 5-12 through Figure 5-14 show the dimensions of the RMP II, the RIM II, and the SCM II. Figure 5-12. Remote Monitor Panel II Dimensions INSTALLING OPTIONS AND ACCESSORIES 164201725 Rev 2 www.powerware.com 5−15...

  • Page 108: Figure 5-13. Relay Interface Module Ii Dimensions

    Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. 5−16 EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual Figure 5-13. Relay Interface Module II Dimensions 164201725 Rev 2 www.powerware.com...

  • Page 109: Figure 5-14. Supervisory Contact Module Ii Dimensions

    Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual Figure 5-14. Supervisory Contact Module II Dimensions INSTALLING OPTIONS AND ACCESSORIES 164201725 Rev 2 www.powerware.com 5−17...
  • Page 110 INSTALLING OPTIONS AND ACCESSORIES This page intentionally left blank. 5−18 EATON Powerware 164201725 Rev 2 www.powerware.com ® 9395 UPS (650–825 kVA) Installation and Operation Manual...
  • Page 111 Section II Operation 5−19 EATON Powerware 164201725 Rev 2 www.powerware.com ® 9395 UPS (650–825 kVA) Installation and Operation Manual...
  • Page 112 5−20 EATON Powerware 164201725 Rev 2 www.powerware.com ® 9395 UPS (650–825 kVA) Installation and Operation Manual...

  • Page 113: Understanding Ups Operation

    9395 UPS (650–825 kVA) Installation and Operation Manual Understanding UPS Operation The Powerware 9395 UPS is a continuous−duty, solid-state, transformerless (at 480 Vac), three−phase, true online system that provides conditioned and uninterruptible AC power to the UPS system’s output and critical load.

  • Page 114: Single Ups

    UPS to successfully support its applied loads. Modes The Powerware 9395 UPS supports a critical load in three different modes of operation: In Normal mode, the critical load is supplied by the inverter, which derives its power from rectified utility AC power.

  • Page 115: Figure 6-2. Path Of Current Through The Ups In Normal Mode

    UPS is back in service. UNDERSTANDING UPS OPERATION Output Inverter Inverter Main Power Flow Main Power Flow Trickle Current Trickle Current Energized Energized De−Energized De−Energized 164201725 Rev 2 www.powerware.com 6−3...

  • Page 116: Bypass Mode

    Some power line filtering and spike protection is provided to the load but no active power conditioning or battery support is available to the output of the system in the Bypass mode of operation. Inverter Main Power Flow Trickle Current Energized De−Energized C A U T I O N 164201725 Rev 2 www.powerware.com Output...

  • Page 117: Battery Mode

    6−5 EATON Powerware 164201725 Rev 2 www.powerware.com ® 9395 UPS (650–825 kVA) Installation and Operation Manual...

  • Page 118: Figure 6-4. Path Of Current Through The Ups In Battery Mode

    9395 UPS (650–825 kVA) Installation and Operation Manual Bypass Breaker (CB4) Static Switch Battery Converter Battery Breaker Battery Figure 6-4. Path of Current Through the UPS in Battery Mode Inverter Main Power Flow Trickle Current Energized De−Energized 164201725 Rev 2 www.powerware.com Output...

  • Page 119: Single Ups Unit System Oneline Configurations

    Single Reverse Transfer UPS – Three UPM, Separate Rectifier Feed, Separate Battery, IOM Configuration Single Reverse Transfer UPS – Four UPM, Separate Rectifier Feed, Separate Battery, IOM Configuration Simplified Dual−Feed UPS with Maintenance Bypass Panel 164201725 Rev 2 www.powerware.com 6−7...

  • Page 120: Figure 6-5. Ups System – Common Rectifier Feed, Common Battery, Dual-Feed Configuration

    Backfeed Input Contactor (K1) Rectifier Fuse Fuse Fuse Inverter Output Contactor (K3) E9, E10, E11, E12 Battery Converter Fuse Battery Contactor (K2) UPM 3 CABINET Service Connector 164201725 Rev 2 www.powerware.com Alarm Relays X−Slot Interface AC Output to Critical Load...

  • Page 121: Figure 6-6. Ups System – Common Rectifier Feed, Separate Battery, Dual-Feed Configuration

    Building Alarms Alarm Relays X−Slot Interface Interface Board Input Contactor (K1) Rectifier Fuse Fuse Inverter Output Contactor (K3) AC Output to Critical Load E9, E10, E11, E12 Battery Converter UPM 3 CABINET Battery Breaker Service Connector 164201725 Rev 2 www.powerware.com 6−9...

  • Page 122: Figure 6-7. Plus 1 Ups System – Common Rectifier Feed, Common Battery, Dual-Feed Configuration

    Input Contactor (K1) Rectifier Fuse Fuse Fuse Inverter Output Contactor (K3) Battery Converter Fuse Battery Contactor (K2) UPM 3 UPS CABINET 164201725 Rev 2 www.powerware.com Building Alarms Alarm Relays X−Slot Interface AC Output to Critical Load E10, E11, Service Connector...

  • Page 123: Figure 6-8. Plus 1 Ups System – Common Rectifier Feed, Separate Battery, Dual-Feed Configuration

    (K3) E10, Battery E11, Converter Fuse Battery Contactor (K2) UPM 3 UPS CABINET E4. E5 Battery Breaker BATTERY SYSTEM (Not supplied with the UPS) Service Connector 164201725 Rev 2 www.powerware.com Alarm Relays X−Slot Interface AC Output to Critical Load 6−11...

  • Page 124: Figure 6-9. Ups System – Common Rectifier Feed, Common Battery, Iom Configuration

    Interface Board Input Contactor (K1) Rectifier Fuse Fuse Fuse Inverter Output Contactor (K3) E9, E10, E11, E12 Battery Converter Fuse Battery Contactor (K2) UPM 3 CABINET Service Connector 164201725 Rev 2 www.powerware.com Alarm Relays X−Slot Interface AC Output to Critical Load...

  • Page 125: Figure 6-10. Ups System – Common Rectifier Feed, Separate Battery, Iom Configuration

    E4. E5 E4. E5 Battery Battery Breaker Breaker BATTERY SYSTEM BATTERY SYSTEM (Not supplied with the UPS) (Not supplied with the UPS) 164201725 Rev 2 www.powerware.com UNDERSTANDING UPS OPERATION Building Alarms Alarm Relays X−Slot Interface Interface Board Input Contactor (K1)

  • Page 126: Figure 6-11. Plus 1 Ups System – Common Rectifier Feed, Common Battery, Iom Configuration

    Input Contactor (K1) Rectifier Fuse Fuse Fuse Inverter Output Contactor (K3) E10, Battery E11, Converter Fuse Battery Contactor (K2) UPM 3 UPS CABINET Service Connector 164201725 Rev 2 www.powerware.com Building Alarms Alarm Relays X−Slot Interface AC Output to Critical Load...

  • Page 127: Figure 6-12. Plus 1 Ups System – Common Rectifier Feed, Separate Battery, Iom Configuration

    (K3) E10, Battery E11, Converter Fuse Battery Contactor (K2) UPM 3 UPS CABINET E4. E5 Battery Breaker BATTERY SYSTEM (Not supplied with the UPS) Service Connector 164201725 Rev 2 www.powerware.com Alarm Relays X−Slot Interface AC Output to Critical Load 6−15...

  • Page 128: Figure 6-13. Ups System – Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration

    Contactor (K5) Input Contactor (K1) Rectifier Fuse Fuse Fuse Inverter Output Contactor (K3) AC Output to Critical Load E9, E10, E11, E12 Battery Converter Fuse Battery Contactor (K2) UPM 3 CABINET E4. E5 Battery Breaker Service Connector 164201725 Rev 2 www.powerware.com...

  • Page 129: Figure 6-14. Plus 1 Ups System – Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration

    Battery E11, Converter Fuse Battery Contactor (K2) UPM 3 UPS CABINET E4. E5 Battery Breaker BATTERY SYSTEM (Not supplied with the UPS) Service Connector 164201725 Rev 2 www.powerware.com Building Alarms Alarm Relays X−Slot Interface AC Output to Critical Load 6−17...

  • Page 130: Figure 6-15. Ups System – Separate Rectifier Feed, Separate Battery, Iom Configuration

    Interface Board Input Contactor (K1) Rectifier Fuse Fuse Fuse Inverter Output Contactor (K3) AC Output to Critical Load E9, E10, E11, E12 Battery Converter Fuse Battery Contactor (K2) UPM 3 CABINET E4. E5 Battery Breaker Service Connector 164201725 Rev 2 www.powerware.com...

  • Page 131: Figure 6-16. Plus 1 Ups System – Separate Rectifier Feed, Separate Battery, Iom Configuration

    (K3) E10, Battery E11, Converter Fuse Battery Contactor (K2) UPM 3 UPS CABINET E4. E5 Battery Breaker BATTERY SYSTEM (Not supplied with the UPS) Service Connector 164201725 Rev 2 www.powerware.com Alarm Relays X−Slot Interface AC Output to Critical Load 6−19...

  • Page 132: Figure 6-17. Simplified Dual−Feed Ups With Maintenance Bypass Panel

    EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual AC Input AC Input Output from MAINTENANCE BYPASS PANEL (Provided by Others) Backfeed Contactor Static Switch Output Contactor Battery Breaker BATTERY SYSTEM 164201725 Rev 2 www.powerware.com CRITICAL LOAD DISTRIBUTION UNIT...

  • Page 133: Multiple Ups Distributed Bypass System

    UPMs online than required to support the load. Multiple UPS Parallel System Modes Similar to the single UPS system, the Powerware 9395 UPS parallel system supports a critical load in three different modes of operation. The standard operation...

  • Page 134: Normal Mode – Distributed Bypass

    Figure 6-18 shows the path of electrical power through the parallel system when operating in Normal mode. UPS Input UPS 1 UPS 2 UPS 3 UPS 4 Breakers Closed Open Tie Cabinet UPS 1 Output UPS 2 Output UPS 3 Output UPS 4 Output Output to Critical Load 164201725 Rev 2 www.powerware.com...

  • Page 135: Bypass Mode – Distributed Bypass

    9395 UPS (650–825 kVA) Installation and Operation Manual UPS 1 Output UPS 1 UPS 2 Output UPS 2 UPS 3 Output UPS 3 UPS 4 Output UPS 4 Closed Open 164201725 Rev 2 www.powerware.com UNDERSTANDING UPS OPERATION Tie Cabinet Output to Critical Load 6−23...

  • Page 136: Battery Mode – Distributed Bypass

    UPMs begin shutting down until there are no longer enough UPMs online to support the connected load. When this event occurs, the system shuts down. If the bypass source is available, the system transfers to bypass instead of shutting down. 164201725 Rev 2 www.powerware.com...

  • Page 137: Figure 6-20. Path Of Current Through The Upss In Battery Mode – Distributed Bypass

    9395 UPS (650–825 kVA) Installation and Operation Manual UPS 1 Output UPS 2 Output UPS 2 UPS 3 Output UPS 3 UPS 4 Output UPS 4 164201725 Rev 2 www.powerware.com UNDERSTANDING UPS OPERATION Tie Cabinet Output to Critical Load 6−25...

  • Page 138: Multiple Ups Distributed Bypass System Oneline Configurations

    UPS is shown in Figure 6-5 through Figure 6-8 starting on page 6−8. Voltage Input System Type Output Multiple UPS – Distributed Bypass 1+1 and 2+0 Configurations Multiple UPS – Distributed Bypass 2+1 and 3+0 Configurations Multiple UPS – Distributed Bypass 3+1 and 4+0 Configurations 164201725 Rev 2 www.powerware.com...

  • Page 139: Figure 6-21. Typical Distributed Bypass System (1+1 And 2+0 Configurations)

    Converter Converter Fuse E4. E5 Battery Breaker BATTERY SYSTEM E10, E10, E11, (Not supplied E11, with the UPS) 164201725 Rev 2 www.powerware.com Fuse Static Switch Inverter Fuse E4. E5 Battery Breaker CABINET BATTERY SYSTEM (Optional) (Not supplied with the UPS)

  • Page 140: Figure 6-22. Typical Distributed Bypass System (2+1 And 3+0 Configurations)

    Static Switch Fuse Fuse Fuse Inverter Battery Converter Fuse Fuse E4. E5 Battery Breaker BATTERY SYSTEM E10, E11, (Not supplied with the UPS) 164201725 Rev 2 www.powerware.com CABINET (Optional) MOB 1 MOB 2 MOB 3 AC Output to Critical Load...

  • Page 141: Figure 6-23. Typical Distributed Bypass System (3+1 And 4+0 Configurations)

    Fuse Fuse Inverter Battery Converter Fuse Fuse E4. E5 Battery Breaker BATTERY SYSTEM E10, E11, (Not supplied with the UPS) 164201725 Rev 2 www.powerware.com CABINET (Optional) MOB 1 MOB 2 MOB 3 MOB 4 AC Output to Critical Load 6−29...
  • Page 142 UNDERSTANDING UPS OPERATION This page intentionally left blank. 6−30 EATON Powerware 164201725 Rev 2 www.powerware.com ® 9395 UPS (650–825 kVA) Installation and Operation Manual...

  • Page 143: Ups Operating Instructions

    UPS automatically runs a battery test and the correct battery runtime displays. The controls and indicators identified and described in this section are used to control and monitor UPS operation. Figure 7-1 shows the UPS controls and indicators. ISBM 164201725 Rev 2 www.powerware.com 7−1...

  • Page 144: Circuit Breaker

    The following paragraphs describe using the UPS control panel to monitor the UPS. See paragraph 7.3 for use of the operational controls. When the UPS powers up, the screen displays the Eaton | Powerware logo as shown in Figure 7-2. To advance to the Main Menu and Mimic screen, press any control panel pushbutton once.

  • Page 145: Status Indicators

    LCD in the UPS status area. This message is also written to the Active Events Log and may be added to the History Log. The messages are divided into four categories: alarms, notices, status, and commands. UPS OPERATING INSTRUCTIONS 164201725 Rev 2 www.powerware.com 7−3...

  • Page 146: Using The Lcd And Pushbuttons

    BYPASS EVENTS The UPS status area automatically scrolls between the Powerware model number, current date and time, active alarms, active notices, and load percent and battery runtime for the UPS. The top line of display blinks while scrolling when the system needs attention. Some notices and alarms may be accompanied by an audible horn.

  • Page 147: Using The Menu

    Figure 7-4. Main Menu and Mimic Screen (Normal Mode) EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual DATE: 06 / 25 / 2008 STSW CONTROLS SETUP 164201725 Rev 2 www.powerware.com UPS OPERATING INSTRUCTIONS pushbutton on the OUTPUT LOAD OFF 7−5...

  • Page 148: Display Menu Operation

    System Setup Level 0 Screen. No password is necessary to access Level 0 functions. Use the up or down arrow pushbutton to highlight the setup function screen desired, then press the SELECT pushbutton to display the function screen. 164201725 Rev 2 www.powerware.com...
  • Page 149 When finished making changes, use the left or right arrow pushbutton to highlight SAVE and the up or down arrow pushbutton to select YES. To complete the save function and return to the System Setup screen, select the return arrow pushbutton 164201725 Rev 2 www.powerware.com UPS OPERATING INSTRUCTIONS Once the setting is saved, the System...

  • Page 150: System Status Screen And Controls

    Table 7-5 describes the control functions and provides instructions to access and use the command menu screens. For detailed information about using the System Controls, see paragraph 7.3. SYSTEM STATUS SHUTDOWN AVAILABLE CONTROLS Figure 7-5. Typical System Status Screen pushbutton to display the CONTROLS 164201725 Rev 2 www.powerware.com...
  • Page 151 Off; On; Available Off; On Charger Off; Charging DC Starting, Charger Off; DC Starting, Close Battery Breaker; Inverter Starting; Inverter Syncing; Ready; Online Offline; Shutdown, Charger Off; Ready; Ready, Charging; Online, Charger Off; Online, Charging 164201725 Rev 2 www.powerware.com 7−9...

  • Page 152: Load Off Screen

    Control Command screen. This screen allows the LOAD OFF process to be aborted if the LOAD OFF pushbutton was pressed accidentally. For Load Off procedures, see paragraph 7.3.10 on page 7−17. TO TURN OFF LOAD CANCEL Figure 7-6. Load Off Screen LOAD OFF 164201725 Rev 2 www.powerware.com...

  • Page 153: Single Ups Operation

    It takes approximately one minute for the UPS to achieve Normal mode. status indicator is illuminated. The UPS status indicates ONLINE. NORMAL The UPM status indicates ONLINE, CHARGING. UPS OPERATING INSTRUCTIONS command. GO TO NORMAL 164201725 Rev 2 www.powerware.com 7−11...

  • Page 154: Starting The Ups In Bypass Mode

    If the UPS contains input breaker CB1, close input breaker CB1. On the System Status screen, select the On the UPS Control Command screen, select the C A U T I O N command. BYPASS GO TO BYPASS command. command. UPM 1 164201725 Rev 2 www.powerware.com...
  • Page 155 System Status menu bar. The UPM 1 UPM ON pushbutton on the UPM 1 Command menu bar. to start UPM 2. UPM 2 to start UPM 3. UPM 3 164201725 Rev 2 www.powerware.com to start UPM 4 7−13...

  • Page 156: Transfer From Normal To Bypass Mode

    The UPS status indicates ONLINE. NORMAL The UPM status indicates ONLINE. C A U T I O N command. BYPASS GO TO BYPASS W A R N I N G command. GO TO NORMAL 164201725 Rev 2 www.powerware.com...

  • Page 157: Transfer From Normal To Bypass Mode And Shut Down Ups

    The System Status pushbutton on the System Status menu bar. The UPM UPM OFF pushbutton on the UPM Command menu bar. The input, output, and battery contactors 164201725 Rev 2 www.powerware.com command. to shut UPM 4 7−15...

  • Page 158: Ups And Critical Load Shutdown

    Control Command screen is displayed. On the Charger Control Command screen, select Press the pushbutton on the Charger Command menu bar. SELECT W A R N I N G command. CHARGER CHARGER ON command. CHARGER CHARGER OFF 164201725 Rev 2 www.powerware.com...

  • Page 159: Using The Ups Load Off Pushbutton Or Command

    The System Status pushbutton on the System Status menu bar. The UPS or LOAD OFF pushbutton on the Command menu bar. 164201725 Rev 2 www.powerware.com controls the UPS output by or the command. BYPASS...

  • Page 160: Using The Remote Emergency Power−Off Switch

    Load Off menu bar, and hold for CANCEL C A U T I O N pushbutton, follow the procedure LOAD OFF W A R N I N G pushbutton switch. In an REPO C A U T I O N 164201725 Rev 2 www.powerware.com...

  • Page 161: Figure 7-7. Repo Operation

    Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. Deactivated Unlock pushbutton to release Figure 7-7. REPO Operation UPS OPERATING INSTRUCTIONS C A U T I O N 164201725 Rev 2 www.powerware.com 7−19...

  • Page 162: Multiple Ups Distributed Bypass Operation

    UPSs. It takes approximately one minute for the UPSs to achieve Normal mode. status indicator is illuminated. The UPS status indicates ONLINE. NORMAL The UPM status indicates ONLINE, CHARGING. pushbutton on the main menu bar. The System command. GO TO NORMAL 164201725 Rev 2 www.powerware.com...

  • Page 163: Starting The Distributed Bypass System In Bypass Mode

    System Status menu bar. The Bypass pushbutton on the Bypass Command menu bar. status indicator is illuminated. The Bypass status indicates ON. The pushbutton on the main menu bar. The System CONTROLS 164201725 Rev 2 www.powerware.com UPS OPERATING INSTRUCTIONS command. GO TO BYPASS 7−21...
  • Page 164 UPS is ready to transfer to the Normal mode and supply the critical load. command. command. UPM 1 UPM ON to start UPM 2. UPM 2 to start UPM 3. UPM 3 UPM 4 164201725 Rev 2 www.powerware.com to start...

  • Page 165: Transfer From Bypass To Normal Mode

    System Status menu bar. The UPS GO TO NORMAL pushbutton on the UPS Command menu bar. status indicator is illuminated. The UPS status indicates ONLINE. 164201725 Rev 2 www.powerware.com UPS OPERATING INSTRUCTIONS command. GO TO BYPASS 7−23...

  • Page 166: Transfer From Normal To Bypass Mode And Shut Down All Upss

    The input, output, and battery contactors to shut down UPM 2. UPM 2 to shut down UPM 3. UPM 3 UPM 4 W A R N I N G UPM OFF The input, output, and battery contactors 164201725 Rev 2 www.powerware.com to shut...

  • Page 167: Charger Control

    Charger Command menu bar. pushbutton on the main menu bar. The System Status command. CHARGER pushbutton on the System Status menu bar. The Charger CHARGER OFF pushbutton on the Charger Command menu bar. 164201725 Rev 2 www.powerware.com 7−25...

  • Page 168: Using The Ups Load Off Pushbutton Or Command

    Load Off menu bar, and hold for CANCEL C A U T I O N pushbutton by following the LOAD OFF W A R N I N G or the command. BYPASS LOAD OFF 164201725 Rev 2 www.powerware.com...

  • Page 169: Using The Remote Emergency Power−Off Switch

    LOAD OFF CANCEL C A U T I O N pushbutton by following the LOAD OFF W A R N I N G pushbutton switch. In an REPO C A U T I O N 164201725 Rev 2 www.powerware.com 7−27...
  • Page 170 Restart the UPSs by following the procedure in paragraph 7.4.1 on page 7−20 or 7.4.2 on page 7−21. Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. C A U T I O N W A R N I N G 164201725 Rev 2 www.powerware.com...

  • Page 171: Communication

    UPS status. Normal, Bypass, Battery, and Alarm modes can be monitored. Powerware Hot Sync CAN Bridge Card – provides connectivity for operational mode control and metering of a parallel system at any UPM in the system. In...

  • Page 172: Enotify Service

    Powerware 9395 UPS: Proactive monitoring, called Anomaly Detection, automatically analyzes the status of the Powerware 9395 UPS on a daily basis. All data gathered from the unit, current and historical, is analyzed at the Customer Reliability Center (CRC) for trending issues.

  • Page 173: Powerware Lansafe Power Management Software

    9395 UPS (650–825 kVA) Installation and Operation Manual The eNotify Service relies on a ConnectUPS−X Web/SNMP Card (or Power Xpert card) installed with the UPS sending one−way status and event e−mails to Powerware Remote Monitoring servers that analyze and store the data. Those servers also take the appropriate actions of sending notifications and reports.

  • Page 174: Terminal Mode

    To remotely control the UPS or view UPS information, use the Escape key legend to control the function normally controlled by the control panel softkeys. See paragraph 7.2 on page 7−2, Using the Control Panel," for instructions on navigating the control panel. 164201725 Rev 2 www.powerware.com...

  • Page 175: Event History Log

    If a port is operating in Terminal mode and is connected to a computer, you can press [Esc] [H] to print the entire log with a firmware version header. The log in Terminal mode is always in English. EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual COMMUNICATION > 164201725 Rev 2 www.powerware.com 8−5...

  • Page 176: Figure 8-2. Sample Event History Log

    11 NOTICE: OUTPUT UNDER OR OVER FREQ (PM1) 12 ALARM: REMOTE EMERGENCY POWER OFF (MCU) 102 NOTICE: INVERTER L1 CURRENT LIMIT (PM1) 103 NOTICE: INVERTER L2 CURRENT LIMIT (PM1) 104 NOTICE: INVERTER L3 CURRENT LIMIT (PM1) Figure 8-2. Sample Event History Log 164201725 Rev 2 www.powerware.com...

  • Page 177: Building Alarm Monitoring

    The RMP II can be flush-mounted or surface-mounted on a desktop, or secured to a wall. Figure 8-3 shows an RMP II front panel. Figure 8-3. Remote Monitor Panel II Front Panel COMMUNICATION C A U T I O N 164201725 Rev 2 www.powerware.com 8−7...
  • Page 178 DC voltage is approaching its low limit. This indicator is accompanied by a horn. 8−8 EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual The RMP II contains a local horn and the backlit status indicators listed in Table 8-1. 164201725 Rev 2 www.powerware.com...

  • Page 179: Relay Interface Module Ii

    Pins 5 and 14 Contacts are closed when approximately two minutes of battery time is remaining before the critical load is lost. UTILITY FAILURE Pins 6 and 15 Contacts are closed when Utility Failure is detected. COMMUNICATION 164201725 Rev 2 www.powerware.com 8−9...

  • Page 180: Supervisory Contact Module Ii

    NO REDUNDANCY TB2-4 through TB2-6 ON GENERATOR TB2-7 through TB2-9 BYPASS NOT AVAILABLE TB2-10 through TB2-12 ON BATTERY TB2-13 through TB2-15 UPS ALARM TB2-16 through TB2-18 ON BYPASS TB2-19 through TB2-21 SHUTDOWN IMMINENT TB2-22 through TB2-24 164201725 Rev 2 www.powerware.com...

  • Page 181: Ups Maintenance

    Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock is reduced if such grounds are removed during installation and maintenance. When replacing batteries, use the same number of sealed, lead-acid batteries. W A R N I N G 164201725 Rev 2 www.powerware.com 9−1...

  • Page 182: Performing Preventive Maintenance

    (see Figure 4-2 on page 4−3). Lift the panel straight up to remove it from the panel hanger bracket at the top of the cabinet. Pull the foam filters over the screw heads on the cabinet mounted studs and remove the filters from the cabinet. 164201725 Rev 2 www.powerware.com...

  • Page 183: Figure 9-1. Isbm Section Air Filter Locations

    Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Figure 9-1. ISBM Section Air Filter Locations C A U T I O N 164201725 Rev 2 www.powerware.com UPS MAINTENANCE 9−3...

  • Page 184: Figure 9-2. Upm Section Air Filter Locations

    To remove the filter: a. Remove one top screw and two bottom screws securing the FI−UPM front panel (refer to the Powerware 9395 Field Installed UPM Mechanical Installation Manual). Lift the panel straight up to remove it from the panel hanger bracket at the top of the cabinet.

  • Page 185: Periodic Maintenance

    NOTE There is no manual DC disconnect device within the UPS. Install batteries in accordance with the battery and battery system manufacturer’s instructions. UPS MAINTENANCE 164201725 Rev 2 www.powerware.com 9−5...

  • Page 186: Recycling The Used Battery Or Ups

    UPS system operation and teaches you how to perform first level corrective maintenance. For more information about training and other services, contact the Eaton Help Desk for Powerware products (see page 1−8). W A R N I N G...

  • Page 187: Product Specifications

    Configurable per UPM at nominal line voltage: Up to 120A with less than 85% load Up to 80A with 100% load Battery Shunt Trip 48 Vdc Power Rating Frequency 650 kVA 50/60 Hz 750 kVA 50/60 Hz 825 kVA 50/60 Hz 164201725 Rev 2 www.powerware.com 10−1...

  • Page 188: Ups Output

    Meets FCC Regulation 47, Part 15, for class A devices Electrostatic Discharge (ESD) Meets IEC 801-2 specifications. Withstands up to 25 kV pulse Immunity without damage and with no disturbance or adverse effect to the critical load. 164201725 Rev 2 www.powerware.com...
  • Page 189 WARRANTOR: The warrantor for the limited warranties set forth herein is Eaton Corporation, a Delaware Corporation ( Eaton"). LIMITED WARRANTY: This limited warranty (this Warranty") applies only to the original end−user (the End−User") of the Powerware Three−Phase UPS Products (the Product") and cannot be transferred. This Warranty applies even in the event that the Product is initially sold by Eaton for resale to an End−User.
  • Page 190 WARRANTY This page intentionally left blank. W−2 EATON Powerware 164201725 Rev 2 www.powerware.com ® 9395 UPS (650–825 kVA) Installation and Operation Manual...
  • Page 192 *1642017252* 164201725 2...

This manual is also suitable for:

Powerware 9395Powerware plus 1

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