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Eaton Powerware Plus 1 manuals available for free PDF download: Installation And Operation Manual
Eaton Powerware Plus 1 Installation And Operation Manual (250 pages)
450–825 kVA
Brand:
Eaton
| Category:
Power Supply
| Size: 15 MB
Table of Contents
Table of Contents
5
1 Introduction
15
Figure 1-1. Power Xpert 9395 Three UPM UPS (650-825 Kva)
16
Figure 1-2. Power Xpert 9395 Plus 1 UPS (650-825 Kva) with the Field Installed UPM
16
Figure 1-3. Power Xpert 9395-825/550 Two UPM UPS (450-550 Kva)
17
Figure 1-4. Power Xpert 9395-825/550 Two UPM UPS with the Field Installed UPM (450-825 Kva)
17
UPS Standard Features
18
Sync Control
19
Energy Saver System and High Alert Modes
20
Monitoring and Communication
21
Conventions Used in this Manual
22
Symbols, Controls, and Indicators
23
For more Information
24
2 Safety Warnings
25
3 Ups Installation Plan and Unpacking
29
Installation Considerations
30
Figure 3-1. UPS Cabinet Dimensions - Three UPM (Front View)
32
Figure 3-2. UPS Cabinet Dimensions - Two UPM (Front View)
32
Figure 3-3. UPS Cabinet Dimensions (Right Side View)
33
Figure 3-4. ISBM Section Dimensions (Front View)
33
Figure 3-5. UPM Section Dimensions - Three UPM (Front View)
34
Figure 3-6. UPM Section Dimensions - Two UPM (Front View)
34
Figure 3-7. ISBM Section Dimensions (Top View)
35
Figure 3-8. ISBM Section Dimensions (Bottom View)
35
Figure 3-9. UPM Section Dimensions - Three UPM (Top View)
36
Figure 3-10. UPM Section Dimensions - Two UPM (Top View)
36
Figure 3-11. ISBM Section Center of Gravity - Continuous Static Switch
37
Figure 3-12. UPM Section Center of Gravity - Three UPM
37
Figure 3-13. UPM Section Center of Gravity - Two UPM
38
Figure 3-14. Remote EPO Switch Dimensions
38
UPS System Power Wiring Preparation
39
UPS System Interface Wiring Preparation
52
Inspecting and Unpacking the UPS Cabinet
55
Figure 3-15. UPS Cabinet as Shipped on Pallet (ISBM Section)
57
Figure 3-16. UPS Cabinet as Shipped on Pallet (UPM Section - Three UPM)
58
Figure 3-17. UPS Cabinet as Shipped on Pallet (UPM Section - Two UPM)
59
4 Ups System Installation
61
Figure 4-1. Removing the Left Side Shipping Bracket
62
Figure 4-2. Removing the Right Side Shipping Bracket
63
Figure 4-3. Removing the Three UPM Section Left Side Shipping Bracket
64
Figure 4-4. Removing the Three UPM Section Right Side Shipping Bracket
65
Figure 4-5. Removing the Two UPM Section Left Side Shipping Bracket
66
Figure 4-6. Removing the Two UPM Section Right Side Shipping Bracket
67
Mechanically Joining the Sections
67
Figure 4-7. Section Joining (Three UPM Section Shown)
68
Figure 4-8. ISBM and UPM Sections Joined (Three UPM Section Shown)
69
Electrically Connecting the Sections
70
Figure 4-9. ISBM Section to UPM Section Joining Brackets
70
Figure 4-10. ISBM Section Intercabinet Power Terminal Locations - Common Rectifier Feed, Continuous Static Switch
73
Figure 4-11. ISBM Section Input Power Terminal Detail - Continuous Static Switch
74
Figure 4-12. ISBM Section Battery Input Power Terminal Detail
75
Figure 4-13. ISBM Section Output Power Terminal Detail
76
Figure 4-14. ISBM Section Battery Input Power Terminal Detail
77
Figure 4-15. Pl1 Interface Board Location
78
Figure 4-16. J39 Location on Pl1 Interface Board
78
Field Installed UPM Installation
79
2-Hole Barrel Lug Terminations to Bus Bar Installation
80
Figure 4-17. Typical Bus Bar Barrel Lug Mounting - Hardware Assembly Sequence
80
External Power Wiring Installation
81
Figure 4-18. ISBM and UPM Section Debris Shields
82
Figure 4-19. ISBM Section Conduit and Wire Entry Locations
83
Figure 4-20. ISBM Section Power Terminal Locations - Common Rectifier Feed, Continuous Static Switch
85
Figure 4-21. ISBM Section Power Terminal Detail AA - Common Rectifier Feed, Continuous Static Switch
86
Battery Power Wiring
87
Figure 4-22. UPS Power Terminal Detail BB - Common Battery
88
Figure 4-23. UPS Power Terminal Detail BB - Separate Battery
89
Installing UPS External and Battery Power Wiring
79
Installing Interface Connections
90
TB1, TB2, and TB3 Connections (Other than TB1 Battery Interface Connections)
90
Figure 4-24. ISBM Section Interface Terminal Locations
91
Figure 4-25. Interface Terminal Detail
93
Figure 4-26. Typical Alarm Relay Connection
93
Figure 4-27. Terminal Blocks TB1, TB2, and TB3 Connector Assignments
94
TB1 Battery Interface Connections
95
Figure 4-28. Typical Battery Interface Connection €" Common Battery System
96
Figure 4-29. Typical Battery Interface Connection - Separate Battery System
96
X-Slot Connections
97
Figure 4-30. X-Slot Communication Bays
97
Figure 4-31. REPO Switch
98
Installing a REPO Switch
98
Figure 4-32. Normally-Open REPO Switch Wiring
99
Figure 4-33. Normally Closed REPO Switch Wiring
100
Figure 4-34. Normally Closed and Normally Open REPO Switch Wiring
100
Completing the Installation Checklist
101
Initial Startup
101
Installing Options, Accessories, and Distributed Bypass Control Wiring
101
5 Installing Options and Accessories
105
Installation Notes
105
Installing an Optional Powerware Hot Sync CAN Bridge Card
106
Figure 5-1. Powerware Hot Sync CAN Bridge Card
106
Figure 5-2. Powerware Hot Sync CAN Bridge Card Connections
107
Installing Distributed Bypass Control Wiring
108
Figure 5-3. Distributed Bypass System CAN and Pull-Chain Simplified Interface Wiring
109
Figure 5-4. Distributed Bypass System UPS CAN Wiring Without Mobs
109
Figure 5-5. Distributed Bypass Pull-Chain Wiring Without Mobs
110
Figure 5-6. Distributed Bypass Pull-Chain Wiring with Mobs
111
Installing an Optional Remote Monitor Panel
112
Figure 5-7. Remote Monitor Panel II and Remote Monitor Panel II Terminal Locations
113
Installing an Optional Relay Interface Module
114
Figure 5-8. Remote Monitor Panel II, Relay Interface Module II, or Supervisory Contact Module II Wiring
114
Installing an Optional Supervisory Contact Module
116
Figure 5-9. J1, J2, J3, and J4 15-Pin D-Sub Connectors
116
Figure 5-10. Supervisory Contact Module II Terminal Location
117
Figure 5-11. Supervisory Contact Module II TB2
118
Accessory Mounting Dimensions
119
Figure 5-12. Remote Monitor Panel II Dimensions
119
Figure 5-13. Relay Interface Module II Dimensions
120
Figure 5-14. Supervisory Contact Module II Dimensions
121
6 Understanding Ups Operation
125
UPS System Overview
125
Figure 6-1. Main Elements of the UPS System
125
Single UPS
126
Modes
126
Online Mode
126
Figure 6-2. Path of Current through the UPS in Online Mode
127
Energy Saver System Mode
128
Harmonic Reduction System (HRS)
128
Variable Module Management System
128
Bypass Mode
129
Figure 6-3. Path of Current through the UPS in Bypass Mode
130
Battery Mode
131
Figure 6-4. Path of Current through the UPS in Battery Mode
131
Single UPS System Oneline Configurations
132
Figure 6-5. UPS System - Three UPM, Common Rectifier Feed, Common Battery, Dual-Feed Configuration, Continuous Static Switch
134
Figure 6-6. UPS System - Three UPM, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch
135
Figure 6-7. Plus 1 UPS System - Four UPM, Common Rectifier Feed, Common Battery, Dual-Feed Configuration, Continuous Static Switch
136
Figure 6-8. Plus 1 UPS System - Four UPM, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch
137
Figure 6-9. UPS System - Two UPM, Common Rectifier Feed, Common Battery, Dual-Feed Configuration, Continuous Static Switch
138
Figure 6-10. UPS System - Two UPM, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch
139
Figure 6-11. Plus 1 UPS System - Three UPM, Common Rectifier Feed, Common Battery, Dual-Feed Configuration, Continuous Static Switch
140
Figure 6-12. Plus 1 UPS System - Three UPM, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch
141
Figure 6-13. UPS System - Three UPM, Common Rectifier Feed, Common Battery, IOM Configuration
142
Figure 6-14. UPS System - Three UPM, Common Rectifier Feed, Separate Battery, IOM Configuration
143
Figure 6-15. Plus 1 UPS System - Four UPM, Common Rectifier Feed, Common Battery, IOM Configuration
144
Figure 6-16. Plus 1 UPS System - Four UPM, Common Rectifier Feed, Separate Battery, IOM Configuration
145
Figure 6-17. UPS System - Three UPM, Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration
146
Figure 6-18. Plus 1 UPS System - Four UPM, Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch
147
Figure 6-19. 825/550 UPS System - Two UPM, Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch
148
Figure 6-20. 825/550 UPS System - Three UPM, Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch
149
Figure 6-21. UPS System - Three UPM, Separate Rectifier Feed, Separate Battery, IOM Configuration
150
Figure 6-22. Plus 1 UPS System - Four UPM, Separate Rectifier Feed, Separate Battery, IOM Configuration
151
Figure 6-23. Simplified Dual-Feed UPS with Maintenance Bypass Panel
152
Multiple UPS Distributed Bypass System
153
Multiple UPS Parallel System Modes
153
Online Mode - Distributed Bypass
154
Bypass Mode - Distributed Bypass
155
Figure 6-24. Path of Current through the Upss in Online Mode - Distributed Bypass
155
Figure 6-25. Path of Current through the Upss in Bypass Mode - Distributed Bypass
156
Battery Mode - Distributed Bypass
157
Figure 6-26. Path of Current through the Upss in Battery Mode - Distributed Bypass
157
Multiple UPS Distributed Bypass System Oneline Configurations
158
Figure 6-27. Typical Distributed Bypass System - Continuous Static Switch, 1+1 and 2+0 Configurations
159
Figure 6-28. Typical Distributed Bypass System - Continuous Static Switch, 2+1 and 3+0 Configurations
160
Figure 6-29. Typical Distributed Bypass System - Continuous Static Switch, 3+1 and 4+0 Configurations
161
7 Ups Operating Instructions
163
UPS Controls and Indicators
163
Figure 7-1. UPS Controls and Indicators - Continuous Static Switch
163
Circuit Breakers
164
Control Panel
164
Using the Control Panel
164
Figure 7-2. UPS Control Panel
164
System Events
165
Figure 7-3. Parts of the LCD
166
Using the LCD and Pushbuttons
166
Figure 7-4. Main Menu and MIMIC Screen (Online Mode)
167
Using the Menu
167
Display Menu Operation
168
Figure 7-5. Load off Screen
171
Figure 7-6. Typical System Status Screen
172
Figure 7-7. Load off Screen
174
Single UPS Operation
175
Enable Energy Saver System Mode from the UPS Command Menu
176
Enable Variable Module Management System Mode from the UPS Command Menu
177
Start Variable Module Management System High Alert Mode from the UPS Command Menu
178
Enable Energy Saver System Mode from the Bypass Command Menu
179
Start Energy Saver System High Alert Mode from the Bypass Command Menu
180
Disable Variable Module Management System Mode from the Bypass Command Menu
181
Starting a Single UPM
182
Transfer from Online to Bypass Mode
183
Transfer from Bypass to Online Mode
184
Single UPM Shutdown
185
UPS and Critical Load Shutdown
186
Using the UPS LOAD off Pushbutton or Command
187
Figure 7-8. REPO Operation
188
Using the Remote Emergency Power-Off Switch
188
Multiple UPS Distributed Bypass Operation
189
Enable Energy Saver System Mode from the UPS Command Menu
190
Enable Variable Module Management System Mode from the UPS Command Menu
191
Start Variable Module Management System High Alert Mode from the UPS Command Menu
192
Enable Energy Saver System Mode from the Bypass Command Menu
193
Start Energy Saver System High Alert Mode from the Bypass Command Menu
194
Disable Variable Module Management System Mode from the Bypass Command Menu
195
Starting a Single UPM
196
Transfer from Online to Bypass Mode
197
Transfer from Bypass to Online Mode
198
Single UPM Shutdown
199
Single UPS Shutdown Using Load off
200
Single UPS Shutdown Using UPM Shutdown
201
Single UPS Restart
202
Charger Control
203
Using the Remote Emergency Power-Off Switch
205
Figure 7-9. UPS Color Touchscreen Control Panel (Typical)
206
Figure 7-10. UPS Color Touchscreen Control Panel (Typical)
207
Using the Color Touchscreen Control Panel
207
Figure 7-11. Parts of the Touch Screen
208
Status Indicators
208
Figure 7-12. Sign in or Password Request Screen
209
Figure 7-13. Home Screen
210
Using the Main Menu Buttons
210
Figure 7-14. Main Menu and Power Maps Screen (Online Mode)
211
Figure 7-15. Output Kva Screen from Home Screen
211
Figure 7-16. Average Efficiency Screen from Home Screen
212
Figure 7-17. Consumption Screen from Home Screen
212
Figure 7-18. Bypass Screen
213
Figure 7-19. Typical Command Confirmation Screen (Charger Off)
213
Power Maps Screen (Bypass Mode)
213
Figure 7-20. Meters Summary Screen
214
Figure 7-21. Input Meters Screen
215
Figure 7-22. Bypass Meters Screen
215
Figure 7-23. Output Meters Screen
216
Figure 7-24. Input Meters Detail Screen
217
Figure 7-25. Select Source Screen
217
Battery Meters Screens
218
Figure 7-26. Battery Meters Screen
218
Figure 7-27. Battery Log Screen
218
Figure 7-28. Battery Log Detail
219
Figure 7-29. Battery Log Summary Screen
219
Figure 7-30. System Events Screen
220
Figure 7-31. User Log Screen
221
Figure 7-32. User Log Detail Screen
221
Figure 7-33. System Status Screen
222
Figure 7-34. Module Controls Screen
222
System Status Screen and Controls
222
Figure 7-35. Module Control Detail Screen
223
Figure 7-36. Online Mode Metering Method Option Screen
223
Figure 7-37. Bypass Mode Metering Method Option Screen
224
Figure 7-38. Settings Screen
224
Figure 7-39. Configuration Options Screen
225
Figure 7-40. Energy Advantage Architecture (EAA) Screen
225
Figure 7-41. Disable ESS Screen
226
Figure 7-42. HRS Metering Screen
226
Figure 7-43. High Alert Timer Screen
227
Figure 7-44. Statistics Basic Screen
227
Figure 7-45. Statistics Data Detail Screen
228
Figure 7-46. ESS Comparison Screen
228
Figure 7-47. UPS Module Map Screen
229
Figure 7-48. System Overview Screen
229
UPS Operation Using the Color Touchscreen Control Panel
230
Figure 8-1. Optional X-Slot Cards
231
Advertisement
Eaton Powerware Plus 1 Installation And Operation Manual (256 pages)
450–825 kVA Powerware Series
Brand:
Eaton
| Category:
UPS
| Size: 4 MB
Table of Contents
Save These Instructions
4
Important Safety Instructions
4
Table of Contents
5
1 Introduction
13
Figure 1-1. Eaton 9395 Three UPM UPS (650-825 Kva)
14
Figure 1-2. Eaton 9395 Plus 1 UPS (650-825 Kva) with the Field Installed UPM
14
Figure 1-3. Eaton 9395-825/550 Two UPM UPS (450-550 Kva)
15
Figure 1-4. Eaton 9395-825/550 Two UPM UPS with the Field Installed UPM (450-825 Kva)
15
UPS Standard Features
16
Installation Features
16
Control Panel
16
Customer Interface
16
Advanced Battery Management
16
Options and Accessories
17
Field Installed UPM
17
Sync Control
17
Single-Feed Kit
17
Separate Rectifier Input
17
Distributed Bypass System
17
Input Output Module Configuration
18
Continuous Static Switch
18
Inherent Redundancy
18
Energy Saver System and High Alert Modes
18
Variable Module Management System and High Alert Modes
19
Monitoring and Communication
19
Basic System Configurations
20
Battery System
20
Conventions Used in this Manual
21
Using this Manual
21
For more Information
22
Symbols, Controls, and Indicators
22
Getting Help
23
2 Safety Warnings
25
Section I - Installation
27
3 UPS Installation Plan and Unpacking
29
Creating an Installation Plan
29
Preparing the Site
29
Environmental and Installation Considerations
29
Figure 3-1. UPS Cabinet Dimensions - Three UPM (Front View)
32
Figure 3-2. UPS Cabinet Dimensions - Two UPM (Front View)
32
Figure 3-3. UPS Cabinet Dimensions (Right Side View)
33
Figure 3-4. ISBM Section Dimensions (Front View)
33
Figure 3-5. UPM Section Dimensions - Three UPM (Front View)
34
Figure 3-6. UPM Section Dimensions - Two UPM (Front View)
34
Figure 3-7. ISBM Section Dimensions (Top View)
35
Figure 3-8. ISBM Section Dimensions (Bottom View)
35
Figure 3-9. UPM Section Dimensions - Three UPM (Top View)
36
Figure 3-10. UPM Section Dimensions - Two UPM (Top View)
36
Figure 3-11. ISBM Section Center of Gravity - Momentary Static Switch
37
Figure 3-12. ISBM Section Center of Gravity - Continuous Static Switch
37
Figure 3-13. UPM Section Center of Gravity - Three UPM
38
Figure 3-14. UPM Section Center of Gravity - Two UPM
38
Figure 3-15. Remote EPO Switch Dimensions
39
UPS System Power Wiring Preparation
39
UPS System Interface Wiring Preparation
55
Distributed Bypass Power Wiring Preparation
56
Inspecting and Unpacking the UPS Cabinets
57
Figure 3-16. UPS Cabinet as Shipped on Pallet (ISBM Section)
58
Figure 3-17. UPS Cabinet as Shipped on Pallet (UPM Section - Three UPM)
59
Figure 3-18. UPS Cabinet as Shipped on Pallet (UPM Section - Two UPM)
60
4 UPS System Installation
61
Preliminary Installation Information
61
Unloading the Ups Sections from the Pallet
61
Figure 4-1. Removing the ISBM Section Left Side Shipping Bracket
62
Figure 4-2. Removing the ISBM Section Right Side Shipping Bracket
63
Figure 4-3. Removing the Three UPM Section Left Side Shipping Bracket
64
Figure 4-4. Removing the Three UPM Section Right Side Shipping Bracket
65
Figure 4-5. Removing the Two UPM Section Left Side Shipping Bracket
66
Figure 4-6. Removing the Two UPM Section Right Side Shipping Bracket
67
Mechanically Joining the Sections
67
Figure 4-7. Section Joining (Three UPM Section Shown)
68
Figure 4-8. ISBM and UPM Sections Joined (Three UPM Section Shown)
69
Figure 4-9. ISBM Section to UPM Section Joining Brackets
70
Electrically Connecting the Sections
70
Figure 4-10. ISBM Section Intercabinet Power Terminal Locations - Common Rectifier Feed, Momentary Static Switch
74
Figure 4-11. ISBM Section Input Power Terminal Detail - Common Rectifier Feed, Momentary Static Switch
75
Figure 4-12. ISBM Section Intercabinet Power Terminal Locations - Common Rectifier Feed, Continuous Static Switch
76
Figure 4-13. ISBM Section Input Power Terminal Detail - Continuous Static Switch
77
Figure 4-14. ISBM Section Intercabinet Power Terminal Locations - Separate Rectifier Feed, Momentary Static Switch
78
Figure 4-15. ISBM Section Input Power Terminal Detail - Separate Rectifier Feed, Momentary Static Switch
79
Figure 4-16. ISBM Section Battery Input Power Terminal Detail
80
Figure 4-17. ISBM Section Output Power Terminal Detail
80
Figure 4-18. UPS Intercabinet Interface Harness Locations
81
Figure 4-19. Pl1 Interface Board Location
82
Figure 4-20. J39 Location on Pl1 Interface Board
82
Field Installed UPM Installation
83
Battery System Installation
83
Distributed Bypass Tie Cabinet Installation
83
Installing Ups External and Battery Power Wiring
83
Hole Barrel Lug Terminations to Bus Bar Installation
84
External Power Wiring Installation
85
Battery Power Wiring
97
Installing Interface Connections
100
TB1 Battery Interface Connections
105
X-Slot Connections
107
Installing a REPO Switch
108
Installing Options, Accessories, and Distributed Bypass Control Wiring
111
Initial Startup
111
Completing the Installation Checklist
111
Installation Checklist
112
5 Installing Options and Accessories
115
Installing an Optional Powerware Hot Sync Can Bridge Card
115
Installing Distributed Bypass Control Wiring
118
Installing an Optional Remote Monitor Panel II
123
Installing an Optional Relay Interface Module II
125
Installing an Optional Supervisory Contact Module II
127
Accessory Mounting Dimensions
129
6 Understanding UPS Operation
135
Ups System Overview
135
Single UPS
136
Online Mode
137
Energy Saver System Mode
138
Variable Module Management System
138
Bypass Mode
139
Battery Mode
140
Single UPS Unit System Oneline Configurations
142
Momentary Static Switch
144
Momentary Static Switch
145
Momentary Static Switch
146
Momentary Static Switch
147
Continuous Static Switch
150
Continuous Static Switch
151
Momentary Static Switch
160
Momentary Static Switch
161
Continuous Static Switch
163
Multiple UPS Distributed Bypass System
169
Bypass Mode – Distributed Bypass
171
Battery Mode – Distributed Bypass
173
Multiple UPS Distributed Bypass System Oneline Configurations
174
7 UPS Operating Instructions
181
Ups Controls and Indicators
181
Control Panel
182
Circuit Breakers
182
Using the Control Panel
183
Status Indicators
184
System Events
184
Using the LCD and Pushbuttons
185
Using the Menu
186
MIMIC Screen
186
Display Menu Operation
187
Load off Screen
190
System Status Screen and Controls
191
Single UPS Operation
193
Enable Energy Saver Systemmode from the UPS Command Menu
194
Disable Energy Saver System Mode from the UPS Command Menu
195
Enable Variable Module Management System Mode from the UPS Command Menu
196
Start Variable Module Management System High Alert Mode from the UPS Command Menu
197
Starting the Ups in Bypass Mode
197
Enable Energy Saver Systemmode from the Bypass Command Menu
198
Disable Energy Saver System Mode from the Bypass Command Menu
199
Enable Variable Module Management System Mode from the Bypass Command Menu
200
Start Variable Module Management System High Alert Mode from the Bypass Command Menu
201
Starting the Upms
201
Starting a Single UPM
203
Transfer from Online to Bypass Mode
204
Transfer from Online to Bypass Mode and Shut down Upms
205
Single UPM Restart
206
UPS and Critical Load Shutdown
207
Using the Remote Emergency Power-Off Switch
209
Multiple UPS Distributed Bypass Operation
211
Enable Energy Saver Systemmode from the UPS Command Menu
212
Disable Energy Saver System Mode from the UPS Command Menu
213
Enable Variable Module Management System Mode from the UPS Command Menu
214
Start Variable Module Management System High Alert Mode from the UPS Command Menu
215
Starting the Distributed Bypass System in Bypass Mode
215
Enable Energy Saver Systemmode from the Bypass Command Menu
216
Disable Energy Saver System Mode from the Bypass Command Menu
217
Enable Variable Module Management System Mode from the Bypass Command Menu
218
Start Variable Module Management System High Alert Mode from the Bypass Command Menu
219
Starting the Ups Upms
219
Starting a Single UPM
221
Transfer from Online to Bypass Mode
222
Transfer from Online to Bypass Mode and Shut down All Upms
223
Single UPM Shutdown
224
Single UPS Shutdown Using Load off
225
Single UPS Shutdown Using UPM Shutdown
226
Single UPS Restart
227
UPS and Critical Load Shutdown
228
Using the UPS LOAD off Pushbutton or Command
229
Using the Remote Emergency Power-Off Switch
231
Eaton Powerware Plus 1 Installation And Operation Manual (190 pages)
450–550 kVA
Brand:
Eaton
| Category:
UPS
| Size: 2 MB
Table of Contents
Save These Instructions
2
Important Safety Instructions
2
Table of Contents
3
1 Introduction
9
UPS Standard Features
9
Installation Features
9
Warranty
9
Figure 1-2. Powerware 9395 Plus 1 UPS (450-550 Kva) Cabinet with the Field Installed UPM
11
Advanced Battery Management
12
Control Panel
12
Customer Interface
12
Options and Accessories
12
Integrated Battery Cabinets
12
Field Installed UPM
12
Maintenance Bypass Module
13
Sync Control
13
Single−Feed Kit
13
Separate Rectifier Input
13
Distributed Bypass System
13
Input Output Module Configuration
14
Inherent Redundancy
14
Energy Saver and High Alert Modes
14
Monitoring and Communication
14
Power Management Software
12
Basic System Configurations
15
Battery System
15
Conventions Used in this Manual
16
Using this Manual
16
Symbols, Controls, and Indicators
17
For more Information
18
Getting Help
18
2 Safety Warnings
19
3 UPS Installation Plan and Unpacking
23
Creating an Installation Plan
23
Preparing the Site
23
Environmental and Installation Considerations
23
Figure 3-1. UPS Cabinet Dimensions (Front View)
25
Figure 3-2. UPS Cabinet Dimensions (Right Side View)
25
Figure 3-3. UPS Cabinet Dimensions (Top View)
26
Figure 3-4. UPS Cabinet Dimensions (Bottom View)
26
Figure 3-5. UPS Cabinet Dimensions (Bottom View with Mounting Brackets)
26
Figure 3-6. UPS Cabinet Center of Gravity
27
Figure 3-7. Remote EPO Switch Dimensions
27
UPS System Power Wiring Preparation
28
UPS System Interface Wiring Preparation
38
Distributed Bypass Power Wiring Preparation
39
Inspecting and Unpacking the UPS Cabinet
40
Figure 3-8. Powerware 9395 UPS (450-550 Kva) Cabinet as Shipped on Pallet
41
4 UPS System Installation
43
Preliminary Installation Information
43
Unloading the UPS Cabinet from the Pallet and Mechanical Installation
43
Figure 4-1. Removing the Left Side Shipping Bracket
45
Figure 4-2. Removing the Right Side Shipping Bracket
46
Field Installed UPM Installation
47
Battery System Installation
47
Distributed Bypass Tie Cabinet Installation
47
Installing UPS External and Battery Power Wiring
48
External Power Wiring Installation
48
Figure 4-3. Conduit and Wire Entry Locations
49
Figure 4-4. Distributed Bypass Wire Length
51
Figure 4-5. UPS Power Terminal Locations - Common Rectifier Feed
52
Figure 4-6. UPS Power Terminal Detail AA - Common Rectifier Feed
53
Figure 4-7. UPS Power Terminal Locations - Separate Rectifier Feed
54
Figure 4-8. UPS Power Terminal Detail AA - Separate Rectifier Feed
55
Figure 4-9. UPM Rectifier Input Power Terminal Block Detail
55
Battery Power Wiring
56
Figure 4-10. UPS Power Terminal Detail BB - Common Battery
57
Installing Interface Connections
58
TB1, TB2, and TB3 Connections (Other than TB1 Battery Interface Connections)
58
Figure 4-11. UPS Power Terminal Detail BB - Separate Battery
58
Figure 4-12. Interface Terminal Locations
60
Figure 4-13. Interface Terminal Detail
62
Figure 4-14. Typical Alarm Relay Connection
62
Figure 4-15. Terminal Blocks TB1, TB2, and TB3 Connector Assignments
63
TB1 Battery Interface Connections
64
Figure 4-16. Typical Battery Interface Connection - Common Battery System
65
Figure 4-17. Typical Battery Interface Connection - Separate Battery System
65
X−Slot Connections
66
Figure 4-18. X−Slot Communication Bays
66
Installing a REPO Switch
67
Figure 4-19. REPO Switch
67
Figure 4-20. Normally−Open REPO Switch Wiring
69
Figure 4-21. Normally-Closed REPO Switch Wiring
70
Figure 4-22. Normally-Closed and Normally-Open REPO Switch Wiring
70
Installing Options, Accessories, and Distributed Bypass Control Wiring
71
Initial Startup
71
Completing the Installation Checklist
71
Installation Checklist
72
5 Installing Options and Accessories
75
Installing an Optional Powerware Hot Sync CAN Bridge Card
75
Figure 5-1. Powerware Hot Sync CAN Bridge Card
75
Figure 5-2. Powerware Hot Sync CAN Bridge Card Connections
77
Installing Distributed Bypass Control Wiring
78
Figure 5-3. Distributed Bypass System CAN and Pull−Chain Simplified Interface Wiring
79
Figure 5-4. Distributed Bypass System UPS CAN Wiring Without Mobs
79
Figure 5-5. Distributed Bypass Pull−Chain Wiring Without Mobs
80
Figure 5-6. Distributed Bypass Pull−Chain Wiring with Mobs
81
Installing an Optional Remote Monitor Panel II
82
Figure 5-7. Remote Monitor Panel II and Remote Monitor Panel II Terminal Locations
83
Figure 5-8. Remote Monitor Panel II, Relay Interface Module II, or Supervisory Contact Module II Wiring
84
Installing an Optional Relay Interface Module II
85
Figure 5-9. J1, J2, J3, and J4 15−Pin D−Sub Connectors
86
Installing an Optional Supervisory Contact Module II
86
Figure 5-10. Supervisory Contact Module II Terminal Location
87
Figure 5-11. Supervisory Contact Module II TB2
88
Accessory Mounting Dimensions
89
Figure 5-12. Remote Monitor Panel II Dimensions
89
Figure 5-13. Relay Interface Module II Dimensions
90
Figure 5-14. Supervisory Contact Module II Dimensions
91
6 Understanding UPS Operation
95
UPS System Overview
95
Figure 6-1. Main Elements of the UPS System
95
Single UPS
96
Modes
96
Normal Mode
96
Figure 6-2. Path of Current through the UPS in Normal Mode
97
Bypass Mode
98
Figure 6-3. Path of Current through the UPS in Bypass Mode
98
Energy Saver Mode
99
Battery Mode
99
Figure 6-4. Path of Current through the UPS in Energy Saver Mode
99
Figure 6-5. Path of Current through the UPS in Battery Mode
100
UPS System Oneline Configurations
101
Figure 6-6. UPS System – Common Rectifier Feed, Common Battery, Dual-Feed Configuration
102
Figure 6-7. UPS System – Common Rectifier Feed, Separate Battery, Dual-Feed Configuration
103
Figure 6-8. Plus 1 UPS System – Common Rectifier Feed, Common Battery, Dual-Feed Configuration
104
Figure 6-9. Plus 1 UPS System – Common Rectifier Feed, Separate Battery, Dual-Feed Configuration
105
Figure 6-10. UPS System – Common Rectifier Feed, Common Battery, IOM Configuration
106
Figure 6-11. UPS System – Common Rectifier Feed, Separate Battery, IOM Configuration
107
Figure 6-12. Plus 1 UPS System – Common Rectifier Feed, Common Battery, IOM Configuration
108
Figure 6-13. Plus 1 UPS System – Common Rectifier Feed, Separate Battery, IOM Configuration
109
Figure 6-14. UPS System – Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration
110
Figure 6-15. Plus 1 UPS System – Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration
111
Figure 6-16. UPS System – Separate Rectifier Feed, Separate Battery, IOM Configuration
112
Figure 6-17. Plus 1 UPS System – Separate Rectifier Feed, Separate Battery, IOM Configuration
113
Figure 6-18. Simplified Dual−Feed UPS with Maintenance Bypass Panel
114
Multiple UPS Distributed Bypass System
115
Multiple UPS Parallel System Modes
115
Normal Mode – Distributed Bypass
116
Figure 6-19. Path of Current through the Upss in Normal Mode – Distributed Bypass
116
Bypass Mode – Distributed Bypass
117
Figure 6-20. Path of Current through the Upss in Bypass Mode – Distributed Bypass
117
Battery Mode – Distributed Bypass
118
Figure 6-21. Path of Current through the Upss in Battery Mode – Distributed Bypass
119
Multiple UPS Distributed Bypass System Oneline Configurations
120
Figure 6-22. Typical Distributed Bypass System (1+1 and 2+0 Configurations)
121
Figure 6-23. Typical Distributed Bypass System (2+1 and 3+0 Configurations)
122
Figure 6-24. Typical Distributed Bypass System (3+1 and 4+0 Configurations)
123
7 UPS Operating Instructions
125
UPS Controls and Indicators
125
Figure 7-1. UPS Controls and Indicators
125
Circuit Breakers
126
Control Panel
126
Using the Control Panel
126
Figure 7-2. UPS Control Panel
126
Status Indicators
127
System Events
127
Figure 7-3. Parts of the LCD
128
Using the LCD and Pushbuttons
128
Figure 7-4. Main Menu and MIMIC Screen (Normal Mode)
129
MIMIC Screen
129
Using the Menu
129
Display Menu Operation
130
Figure 7-5. Typical System Status Screen
132
System Status Screen and Controls
132
Load off Screen
134
Single UPS Operation
134
Starting the UPS in Normal Mode
134
Figure 7-6. Load off Screen
134
Starting the UPS in Bypass Mode
135
Starting the Upms
136
Starting a Single UPM
137
Transfer from Normal to Bypass Mode
138
Transfer from Bypass to Normal Mode
139
Transfer from Normal to Energy Saver Mode
139
Transfer from Energy Saver to Normal Mode
140
Transfer from Normal to High Alert Mode
140
Transfer from High Alert to Normal Mode
141
Transfer from Bypass to Energy Saver Mode
141
Transfer from Energy Saver to Bypass Mode
142
Transfer from Bypass to High Alert Mode
142
Transfer from High Alert to Bypass Mode
143
Transfer from Energy Saver to High Alert Mode
143
Transfer from High Alert to Energy Saver Mode
144
Transfer from Normal to Bypass Mode and Shut down Upms
144
Single UPM Shutdown
145
Single UPM Restart
145
UPS and Critical Load Shutdown
146
Charger Control
146
Using the UPS LOAD off Pushbutton or Command
147
Using the Remote Emergency Power−Off Switch
149
Figure 7-7. REPO Operation
149
Multiple UPS Distributed Bypass Operation
150
Starting the Distributed Bypass System in Normal Mode
150
Starting the Distributed Bypass System in Bypass Mode
151
Starting the UPS Upms
152
Starting a Single UPM
153
Transfer from Normal to Bypass Mode
154
Transfer from Normal to Energy Saver Mode
155
Transfer from Bypass to Normal Mode
155
Transfer from Normal to High Alert Mode
156
Transfer from Energy Saver to Normal Mode
156
Transfer from Bypass to Energy Saver Mode
157
Transfer from High Alert to Normal Mode
157
Transfer from Bypass to High Alert Mode
158
Transfer from Energy Saver to Bypass Mode
158
Transfer from Energy Saver to High Alert Mode
159
Transfer from High Alert to Bypass Mode
159
Transfer from Normal to Bypass Mode and Shut down All Upms
160
Transfer from High Alert to Energy Saver Mode
160
Single UPM Restart
161
Single UPM Shutdown
161
Single UPS Shutdown Using Load off
162
Single UPS Shutdown Using UPM Shutdown
163
Single UPS Restart
164
UPS and Critical Load Shutdown
165
Charger Control
166
Using the UPS LOAD off Pushbutton or Command
166
Using the Remote Emergency Power−Off Switch
168
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Eaton Powerware Plus 1 Installation And Operation Manual (192 pages)
Powerware
Brand:
Eaton
| Category:
UPS
| Size: 2 MB
Table of Contents
Save These Instructions
2
Important Safety Instructions
2
Table of Contents
3
1 Introduction
11
UPS Standard Features
11
Installation Features
11
Warranty
11
Control Panel
12
Customer Interface
12
Figure 1-1. Powerware 9395 UPS (650-825 Kva)
12
Advanced Battery Management
13
Power Management Software
13
Figure 1-2. Powerware 9395 UPS (650-825 Kva) with the Field Installed UPM
13
Options and Accessories
14
Field Installed UPM
14
Inherent Redundancy
14
Sync Control
14
Monitoring and Communication
14
Single−Feed Kit
15
Separate Rectifier Input
15
Distributed Bypass System
15
Input Output Module Configuration
15
Battery System
15
Basic System Configurations
16
Using this Manual
16
Conventions Used in this Manual
16
Symbols, Controls, and Indicators
17
For more Information
17
Getting Help
18
2 Safety Warnings
19
Section I - Installation
21
3 UPS Installation Plan and Unpacking
23
Creating an Installation Plan
23
Preparing the Site
23
Environmental and Installation Considerations
23
Figure 3-1. UPS Cabinet Dimensions (Front View)
25
Figure 3-2. UPS Cabinet Dimensions (Right Side View)
25
Figure 3-3. ISBM Section Dimensions (Front View)
26
Figure 3-4. UPM Section Dimensions (Front View)
26
Figure 3-5. ISBM Section Dimensions (Top View)
27
Figure 3-6. ISBM Section Dimensions (Bottom View)
27
Figure 3-7. UPM Section Dimensions (Top View)
27
Figure 3-8. ISBM Section Center of Gravity
28
Figure 3-9. UPM Section Center of Gravity
28
Figure 3-10. Remote EPO Switch Dimensions
29
UPS System Power Wiring Preparation
30
UPS System Interface Wiring Preparation
41
Distributed Bypass Power Wiring Preparation
42
Inspecting and Unpacking the UPS Cabinets
43
Figure 3-11. UPS Cabinet as Shipped on Pallet (ISBM Section)
44
Figure 3-12. UPS Cabinet as Shipped on Pallet (UPM Section)
45
Unloading the UPS Sections from the Pallet
47
Preliminary Installation Information
47
4 UPS System Installation
47
Figure 4-1. Removing the ISBM Section Left Side Shipping Bracket
48
Figure 4-2. Removing the ISBM Section Right Side Shipping Bracket
49
Figure 4-3. Removing the UPM Section Left Side Shipping Bracket
50
Figure 4-4. Removing the UPM Section Right Side Shipping Bracket
51
Mechanically Joining the Sections
51
Figure 4-5. Section Joining
52
Figure 4-6. ISBM and UPM Sections Joined
53
Electrically Connecting the Sections
54
Figure 4-7. ISBM Section to UPM Section Joining Brackets
54
Figure 4-8. ISBM Section Intercabinet Power Terminal Locations - Common Rectifier Feed
57
Figure 4-9. ISBM Section Input Power Terminal Detail - Common Rectifier Feed
58
Figure 4-10. ISBM Section Intercabinet Power Terminal Locations - Separate Rectifier Feed
59
Figure 4-11. ISBM Section Input Power Terminal Detail - Separate Rectifier Feed
60
Figure 4-12. ISBM Section Battery Input Power Terminal Detail
61
Figure 4-13. ISBM Section Output Power Terminal Detail
61
Figure 4-14. UPS Intercabinet Interface Harness Locations
62
Figure 4-15. Pl1 Interface Board Location
63
Figure 4-16. J39 Location on Pl1 Interface Board
63
Battery System Installation
64
Distributed Bypass Tie Cabinet Installation
64
Field Installed UPM Installation
64
Installing UPS External and Battery Power Wiring
64
External Power Wiring Installation
64
Figure 4-17. ISBM and UPM Section Debris Shields
65
Figure 4-18. ISBM Section Conduit and Wire Entry Locations
66
Figure 4-19. Distributed Bypass Wire Length
68
Figure 4-20. ISBM Section Power Terminal Locations - Common Rectifier Feed
69
Figure 4-21. ISBM Section Power Terminal Detail AA - Common Rectifier Feed
70
Figure 4-22. ISBM Section Power Terminal Locations - Separate Rectifier Feed
71
Figure 4-23. ISBM Section Power Terminal Detail AA - Separate Rectifier Feed
72
Figure 4-24. UPM Rectifier Input Power Terminal Block Detail
73
Battery Power Wiring
74
Figure 4-25. ISBM Section Power Terminal Detail BB - Common Battery
75
Figure 4-26. ISBM Section Power Terminal Detail CC - Separate Battery
76
TB1, TB2, and TB3 Connections (Other than TB1 Battery Interface Connections)
77
Installing Interface Connections
77
Figure 4-27. ISBM Section Interface Terminal Locations
78
Figure 4-28. Interface Terminal Detail
80
Figure 4-29. Typical Alarm Relay Connection
80
Figure 4-30. Terminal Blocks TB1, TB2, and TB3 Connector Assignments
81
TB1 Battery Interface Connections
82
Figure 4-31. Typical Battery Interface Connection - Common Battery System
83
Figure 4-32. Typical Battery Interface Connection - Separate Battery System
83
Figure 4-33. X−Slot Communication Bays
84
X−Slot Connections
84
Figure 4-34. REPO Switch
85
Installing a REPO Switch
85
Figure 4-35. Normally−Open REPO Switch Wiring
86
Figure 4-36. Normally-Closed REPO Switch Wiring
87
Completing the Installation Checklist
88
Initial Startup
88
Figure 4-37. Normally-Closed and Normally-Open REPO Switch Wiring
88
Installation Checklist
89
Distributed Bypass Installation Checklist
90
Installing Options, Accessories, and Distributed Bypass Control Wiring
88
Installing an Optional Powerware Hot Sync CAN Bridge Card
93
5 Installing Options and Accessories
93
Figure 5-1. Powerware Hot Sync CAN Bridge Card
93
Figure 5-2. Powerware Hot Sync CAN Bridge Card Connections
95
Installing Distributed Bypass Control Wiring
96
Figure 5-3. Distributed Bypass System Can and Pull−Chain Simplified Interface Wiring
97
Figure 5-4. Distributed Bypass System UPS CAN Wiring Without Mobs
97
Figure 5-5. Distributed Bypass Pull−Chain Wiring Without Mobs
98
Figure 5-6. Distributed Bypass Pull−Chain Wiring with Mobs
99
Installing an Optional Remote Monitor Panel II
101
Figure 5-7. Remote Monitor Panel II and Relay Interface Module II Terminal Locations
102
Figure 5-8. Remote Monitor Panel II, Relay Interface Module II, or Supervisory Contact Module II Wiring
102
Installing an Optional Relay Interface Module II
103
Figure 5-9. J1, J2, J3, and J4 15−Pin D−Sub Connectors
104
Figure 5-10. Supervisory Contact Module II Terminal Location
105
Installing an Optional Supervisory Contact Module II
105
Figure 5-11. Supervisory Contact Module II TB2
106
Accessory Mounting Dimensions
107
Figure 5-12. Remote Monitor Panel II Dimensions
107
Figure 5-13. Relay Interface Module II Dimensions
108
Figure 5-14. Supervisory Contact Module II Dimensions
109
Operation
111
6 Understanding UPS Operation
113
UPS System Overview
113
Figure 6-1. Main Elements of the UPS System
113
Normal Mode
114
Single UPS
114
Modes
114
Figure 6-2. Path of Current through the UPS in Normal Mode
115
Bypass Mode
116
Figure 6-3. Path of Current through the UPS in Bypass Mode
116
Battery Mode
117
Figure 6-4. Path of Current through the UPS in Battery Mode
118
Single UPS Unit System Oneline Configurations
119
Figure 6-5. UPS System – Common Rectifier Feed, Common Battery, Dual-Feed Configuration
120
Figure 6-6. UPS System – Common Rectifier Feed, Separate Battery, Dual-Feed Configuration
121
Figure 6-7. Plus 1 UPS System – Common Rectifier Feed, Common Battery, Dual-Feed Configuration
122
Figure 6-8. Plus 1 UPS System – Common Rectifier Feed, Separate Battery, Dual-Feed Configuration
123
Figure 6-9. UPS System – Common Rectifier Feed, Common Battery, IOM Configuration
124
Figure 6-10. UPS System – Common Rectifier Feed, Separate Battery, IOM Configuration
125
Figure 6-11. Plus 1 UPS System – Common Rectifier Feed, Common Battery, IOM Configuration
126
Figure 6-12. Plus 1 UPS System – Common Rectifier Feed, Separate Battery, IOM Configuration
127
Figure 6-13. UPS System – Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration
128
Figure 6-14. Plus 1 UPS System – Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration
129
Figure 6-15. UPS System – Separate Rectifier Feed, Separate Battery, IOM Configuration
130
Figure 6-16. Plus 1 UPS System – Separate Rectifier Feed, Separate Battery, IOM Configuration
131
Figure 6-17. Simplified Dual−Feed UPS with Maintenance Bypass Panel
132
Multiple UPS Distributed Bypass System
133
Multiple UPS Parallel System Modes
133
Figure 6-18. Path of Current through the Upss in Normal Mode – Distributed Bypass
134
Normal Mode – Distributed Bypass
134
Figure 6-19. Path of Current through the Upss in Bypass Mode – Distributed Bypass
135
Bypass Mode – Distributed Bypass
135
Battery Mode – Distributed Bypass
136
Figure 6-20. Path of Current through the Upss in Battery Mode – Distributed Bypass
137
Multiple UPS Distributed Bypass System Oneline Configurations
138
Figure 6-21. Typical Distributed Bypass System (1+1 and 2+0 Configurations)
139
Figure 6-22. Typical Distributed Bypass System (2+1 and 3+0 Configurations)
140
Figure 6-23. Typical Distributed Bypass System (3+1 and 4+0 Configurations)
141
Figure 7-1. UPS Controls and Indicators – ISBM Section Shown
143
7 UPS Operating Instructions
143
UPS Controls and Indicators
143
Control Panel
144
Using the Control Panel
144
Circuit Breaker
144
Figure 7-2. UPS Control Panel
144
Status Indicators
145
System Events
145
Using the LCD and Pushbuttons
146
Figure 7-3. Parts of the LCD
146
Using the Menu
147
MIMIC Screen
147
Figure 7-4. Main Menu and MIMIC Screen (Normal Mode)
147
Display Menu Operation
148
System Status Screen and Controls
150
Figure 7-5. Typical System Status Screen
150
Load off Screen
152
Figure 7-6. Load off Screen
152
Starting the UPS in Normal Mode
153
Single UPS Operation
153
Starting the UPS in Bypass Mode
154
Starting the Upms
154
Transfer from Normal to Bypass Mode
156
Transfer from Bypass to Normal Mode
156
Transfer from Normal to Bypass Mode and Shut down UPS
157
Single UPM Shutdown
157
UPS and Critical Load Shutdown
158
Charger Control
158
Using the UPS LOAD off Pushbutton or Command
159
Using the Remote Emergency Power−Off Switch
160
Figure 7-7. REPO Operation
161
Starting the Distributed Bypass System in Normal Mode
162
Multiple UPS Distributed Bypass Operation
162
Starting the Distributed Bypass System in Bypass Mode
163
Starting the Upss Upms
163
Transfer from Bypass to Normal Mode
165
Transfer from Normal to Bypass Mode
165
Transfer from Normal to Bypass Mode and Shut down All Upss
166
Single UPM Shutdown
166
UPS and Critical Load Shutdown
167
Charger Control
167
Using the UPS LOAD off Pushbutton or Command
168
Using the Remote Emergency Power−Off Switch
169
Eaton Powerware Plus 1 Installation And Operation Manual (144 pages)
650–825 kVA
Brand:
Eaton
| Category:
UPS
| Size: 5 MB
Table of Contents
Important Safety Instructions
2
Save These Instructions
2
Table of Contents
3
1 Introduction
9
UPS Standard Features
9
Installation Features
9
Warranty
9
Control Panel
10
Customer Interface
10
Figure 1-1. Powerware 9395 UPS (650-825 Kva) Cabinets
10
Advanced Battery Management
11
Power Management Software
11
Options and Accessories
11
Field Installed UPM
11
Figure 1-2. Powerware 9395 UPS 650-825 Kva Cabinet with the Field Installed UPM
11
Sync Control
12
Monitoring and Communication
12
Basic System Configurations
13
Using this Manual
13
Conventions Used in this Manual
13
Symbols, Controls, and Indicators
14
For more Information
14
Getting Help
15
2 Safety Warnings
17
Section I - Installation
19
3 UPS Installation Plan and Unpacking
21
Creating an Installation Plan
21
Preparing the Site
21
Environmental and Installation Considerations
21
Figure 3-1. UPS Cabinet Dimensions (Front View)
23
Figure 3-10. Remote EPO Switch Dimensions
27
UPS System Power Wiring Preparation
28
UPS System Interface Wiring Preparation
36
Inspecting and Unpacking the UPS Cabinet
38
Figure 3-11. UPS Cabinet as Shipped on Pallet (ISBM Section)
39
Figure 3-12. UPS Cabinet as Shipped on Pallet (UPM Section)
40
4 UPS System Installation
41
Preliminary Installation Information
41
Figure 4-1. Removing the ISBM Section Left Side Shipping Bracket
42
Figure 4-2. Removing the ISBM Section Right Side Shipping Bracket
43
Figure 4-3. Removing the UPM Section Left Side Shipping Bracket
44
Figure 4-4. Removing the UPM Section Right Side Shipping Bracket
45
Mechanically Joining the Cabinet Sections
45
Figure 4-5. Cabinet Section Joining
46
Electrically Connecting the Cabinet Sections
48
Field Installed UPM Installation
50
Figure 4-10. UPS ISBM Section Battery Input Power Terminal Detail
53
Installing UPS External and Battery Power Wiring
56
External Power Wiring Installation
56
Installing Interface Connections
64
TB1, TB2, and TB3 Connections (Other than TB1 Battery Interface Connections)
64
TB1 Battery Interface Connections
69
Figure 4-21. Typical Battery Interface Connection
70
X−Slot Connections
71
Installing a REPO Switch
72
5 Installing Options and Accessories
75
Initial Startup
75
Completing the Installation Checklist
75
Installation Checklist
76
Installing an Optional Powerware Hot Sync CAN Bridge Card
79
Installing Options and Accessories
79
Figure 5-1. Powerware Hot Sync CAN Bridge Card
79
Figure 5-2. Powerware Hot Sync CAN Bridge Card Connections
81
Installing an Optional Remote Monitor Panel II
82
Figure 5-3. Remote Monitor Panel II and Relay Interface Module II Terminal Locations
83
Figure 5-4. Remote Monitor Panel II, Relay Interface Module II, or Supervisory Contact Module II Wiring
83
Installing an Optional Relay Interface Module II
84
Figure 5-5. J1, J2, J3, and J4 15−Pin D−Sub Connectors
85
Installing an Optional Supervisory Contact Module II
86
Figure 5-6. Supervisory Contact Module II Terminal Location
86
Figure 5-7. Supervisory Contact Module II TB2
87
Accessory Mounting Dimensions
88
Figure 5-8. Remote Monitor Panel II Dimensions
88
Figure 5-9. Relay Interface Module II Dimensions
89
Figure 5-10. Supervisory Contact Module II Dimensions
90
6 Understanding UPS Operation
93
UPS System Overview
93
Figure 6-1. Main Elements of the UPS System
93
Modes
94
Normal Mode
94
Figure 6-2. Path of Current through the UPS in Normal Mode
94
Bypass Mode
95
Battery Mode
96
Figure 6-3. Path of Current through the UPS in Bypass Mode
96
Figure 6-4. Path of Current through the UPS in Battery Mode
97
UPS System Oneline Configurations
98
Figure 6-5. UPS System, Dual-Feed, Common Battery
99
Figure 6-6. UPS System, Dual-Feed, Separate Battery
100
Figure 6-9. Simplified Dual−Feed UPS with Maintenance Bypass Panel
103
7 UPS Operating Instructions
105
UPS Controls and Indicators
105
Circuit Breaker
106
Using the Control Panel
106
Figure 7-2. UPS Control Panel
106
Status Indicators
107
System Events
107
Figure 7-3. Parts of the LCD
108
Using the LCD and Pushbuttons
108
Figure 7-4. Main Menu and MIMIC Screen (Normal Mode)
109
MIMIC Screen
109
Using the Menu
109
Display Menu Operation
110
Figure 7-5. Typical System Status Screen
112
System Status Screen and Controls
112
Load off Screen
114
Operation
114
Starting the UPS in Normal Mode
114
Figure 7-6. Load off Screen
114
Starting the UPS in Bypass Mode
115
Starting the Upms
116
Transfer from Normal to Bypass Mode
117
Transfer from Bypass to Normal Mode
118
Transfer from Normal to Bypass Mode and Shut down UPS
118
UPS and Critical Load Shutdown
119
Charger Control
119
Using the UPS LOAD off Pushbutton or Command
119
Using the Remote Emergency Power−Off Switch
121
Figure 7-7. REPO Operation
122
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