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Table of Contents
Related Manuals for KROHNE OPTIMASS 6000
Summary of Contents for KROHNE OPTIMASS 6000
- Page 1 OPTIMASS 6000 OPTIMASS 6000 Handbook Handbook Handbook Handbook Sensor for mass flow The documentation is only complete when used in combination with the relevant documentation for the signal converter. © KROHNE 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en...
- Page 2 All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice. Copyright 2016 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany) www.krohne.com 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en...
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Page 3: Table Of Contents
3.4.12 Purge ports ......................... 23 3.4.13 Burst discs .......................... 23 3.4.14 Zero calibration ........................24 3.4.15 Sunshades ........................... 24 4 Electrical connections 4.1 Safety instructions......................25 4.2 Electrical and I/O connections ..................25 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en www.krohne.com... - Page 4 6.5.2 NAMUR dimensions ......................53 6.5.3 Hygienic versions ........................54 6.5.4 Heating jacket version ......................57 6.5.5 Purge port option ........................58 6.5.6 Burst discs ..........................58 6.5.7 Burst disc option ........................59 www.krohne.com 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en...
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Page 5: Safety Instructions
The manufacturer declares conformity and the device carries the CE mark. 1.3 Associated documents This handbook should be read in conjunction with relevant documents in relation to: • hazardous areas • communications • concentration • corrosion 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en www.krohne.com... -
Page 6: Insulation Case
To comply with the requirements of the Pressure Equipment Directive (PED) the manufacturer provides all the relevant technical data in the technical data section of this handbook. Secondary pressure containment is NOT supplied on this meter. www.krohne.com 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en... -
Page 7: Dirty Gas
We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested. 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en www.krohne.com... -
Page 8: Disclaimer
This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of icons as shown below. www.krohne.com 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en... -
Page 9: Warnings And Symbols Used
In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en www.krohne.com... -
Page 10: Device Description
If your meter has flange connections, the flange specification is stamped on the outer edge of the flange. Check that the specification on the flange is the same as your order. www.krohne.com 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en... -
Page 11: Meters With Hygienic Connections
Pressure and temperature data: OPTIMASS 6000 / 6000F / 6400C -200°C...+230°C and 100...10000 kPa (Stainless Steel) OPTIMASS 6000 / 6000F / 6400C -50°C...+230°C and 100...20000 kPa (Hastelloy® / duplex) OPTIMASS 6000 / 6000F - HT -50°C...+400°C and 100...10000 kPa If the primary seal fails, the casing of the meter will fill with liquid and the meter will stop working. -
Page 12: Temperature Differential And Thermal Shock
Pressure / temperature data: Pressure / temperature data: OPTIMASS 6000 / 6000F / 6400C -200°C...+230°C and 500... 10000 kPa (Stainless Steel) OPTIMASS 6000 / 6000F / 6400C -50°C...+230°C and 500...20000 kPa (Hastelloy® / duplex) OPTIMASS 6000F - HT -50°C...+400°C and 500...10000 kPa Pressures and/or temperatures may be further limited by tube, temperature, connection and Ex limits. - Page 13 / or rapid heating, may also result in premature failure of the meter. However, higher thermal shocks and / or an increased number of cycles are possible at lower working pressures. For more information, please contact your nearest representative. 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en www.krohne.com...
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Page 14: Installation
• Avoid direct exposure to the sun. • Store the device in its original packing. • Do not allow the ambient temperature to fall below -50°C / -58°F or rise above +85°C / +185°F. www.krohne.com 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en... -
Page 15: Handling
2 DO NOT lift the meter by the converter housing or the electronics stem. 3 DO NOT lift the meter by the meter body. 4 DO NOT lift the meter using the flange bolt holes. 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en www.krohne.com... -
Page 16: Installation Conditions
1 Support the weight of the meter on the process pipework. 2 DO NOT leave a long pipe run between the meter and the support. This can cause damage to the meter, especially on larger meter sizes. www.krohne.com 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en... -
Page 17: Mounting The Meter
6 Avoid mounting the meter vertically with the flow running downhill. This can cause siphoning. If the meter has to be installed this way, install an orifice plate or control valve downstream to maintain backpressure. 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en www.krohne.com... -
Page 18: Gas / Liquid Build Up
Avoid this method of installation where there is a two phase process flow, or where the process fluid contains gas. If this situation cannot be avoided, please contact the manufacturer for advice. www.krohne.com 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en... -
Page 19: Cross Talk
Where the meters are installed in series, it is strongly recommended that the process pipe diameter remains constant. For more information, please contact the manufacturer. 3.4.6 Flange connections Tighten the flange bolts evenly and in turn. 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en www.krohne.com... -
Page 20: Maximum Pipework Forces (End Loadings)
Please refer to the table in the technical data section of this Handbook for the maximum end loadings. 3.4.8 Pipework reducers Always avoid extreme step changes in pipe size. Use pipework reducers, where there is a large difference between pipework size and meter flanges. www.krohne.com 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en... -
Page 21: Flexible Connections
This will make sure that the meter is completely filled with the cleaning fluid. • Process connections and seals MUST be in accordance with EHEDG documentation. The manufacturer also recommends that you refer to EHEDG (www.ehedg.org) document number 8 "HYGIENIC EQUIPMENT DESIGN CRITERIA". 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en www.krohne.com... -
Page 22: Heating And Insulation
• The heating jacket / loop material is SS316. • Suitable heating mediums are steam or hot oil. Avoid the use of heating mediums that can cause crevice corrosion in Stainless Steel. www.krohne.com 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en... -
Page 23: Purge Ports
Use a tube with a diameter large enough AND routed in such a way, so that pressure cannot build up in the meter case. INFORMATION! For gas applications, the burst disc must be specified at the time of ordering. 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en www.krohne.com... -
Page 24: Zero Calibration
2 If the process flow cannot be stopped, install a bypass section for zero calibration. 3.4.15 Sunshades The meter MUST be protected from strong sunlight. 1 Horizontal installation 2 Vertical installation www.krohne.com 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en... -
Page 25: Electrical Connections
Check for the correct supply voltage printed on the nameplate. 4.2 Electrical and I/O connections For information regarding electrical and I/O connections, please refer to the handbook for the relevant signal converter. 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en www.krohne.com... -
Page 26: Service
• such dangerous substances, to enclose a certificate with the device confirming that is safe to handle and stating the • product used. www.krohne.com 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en... -
Page 27: Form (For Copying) To Accompany A Returned Device
The user must dispose of the WEEE to a designated collection point for the recycling of WEEE or send them back to our local organisation or authorised representative. 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en www.krohne.com... -
Page 28: Technical Data
A Coriolis twin tube mass flowmeter consists of two measuring tubes 1 a drive coil 2 and two sensors (3 and 4) that are positioned either side of the drive coil. www.krohne.com 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en... - Page 29 This phase shift is directly proportional to the mass flow. Density measurement is made by evaluation of the frequency of vibration and temperature measurement is made using a Pt500 sensor. 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en www.krohne.com...
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Page 30: Technical Data
Better than 0.05% plus zero stability (includes the combined effects of repeatability, linearity and hysteresis) Better than 0.2% plus zero stability (includes the combined effects of repeatability, linearity and hysteresis) www.krohne.com 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en... -
Page 31: Operating Conditions
3800 kg/h / 139 lbs/min 19000 kg/h / 698 lbs/min 35000 kg/h / 1286 lbs/min 78000 kg/h / 2866 lbs/min 175000 kg/h / 6430 lbs/min 320000 kg/h / 11758 lbs/min 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en www.krohne.com... - Page 32 Permissible physical condition Liquids, gases, slurries Permissible gas content (volume) Contact manufacturer for information. Permissible solid content (volume) Contact manufacturer for information. Protection category (acc. to EN 60529) IP 67, NEMA 4X www.krohne.com 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en...
- Page 33 For full details, including: power supply, power consumption etc., see technical data for the relevant signal converter. For full details of I/O options, including data streams and protocols, see technical data for the relevant signal converter. 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en www.krohne.com...
- Page 34 II 1 D Ex ia IIIC T270°C Da II 1 D Ex ia IIIC T440°C Da ATEX (acc. 94/9/EC) temperature limits OPTIMASS 6000 / 6000F with or without heating jacket / insulation. Ambient temp. T Medium temp. T Temp. class Max.
- Page 35 -40...55 -50...40 -50...230 T270 -50...400 T440 -40...60 -50...350 T390 OPTIMASS 6000F - HT with aluminium or SS junction box, insulation but no heating jacket -40...40 -50...40 -50...230 T270 -50...400 T440 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en www.krohne.com...
- Page 36 • The loads shown are the maximum permitted static load. If loads are cycling (between tension and compression) these loads should be reduced. For advice, consult the manufacturer. www.krohne.com 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en...
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Page 37: Measuring Accuracy
• Ensure that the meter is used within its operating limits • All hygienic process connections have a maximum operating rating of 10 barg at 150°C / 145 psig at 302°F 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en www.krohne.com... - Page 38 Pressure / temperature de-rating (imperial) for meters with SS 316 measuring tubes. Standard temperature range. Standard temperature range. Standard temperature range. Standard temperature range. X temperature [°F] Y pressure [psig] 1 Measuring Tube PED certification 2 Hygienic connection www.krohne.com 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en...
- Page 39 Pressure / temperature de-rating (imperial) for meters with SS 316, PED certified measuring tubes. High temperature range. measuring tubes. High temperature range. measuring tubes. High temperature range. measuring tubes. High temperature range. X temperature [°F] Y pressure [psig] 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en www.krohne.com...
- Page 40 C22, PED certified measuring tubes. Standard temperature range. C22, PED certified measuring tubes. Standard temperature range. X temperature [°F] Y pressure [psig] 1 PED / CRN H08...80 2 CRN D100...150 3 CRN D200 www.krohne.com 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en...
- Page 41 • JIS flange ratings are based on JIS 2220: 2001 table 1 division 1 material group 022a • JIS 10K flanges are limited to a maximum temperature of 300°C / 572°F 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en www.krohne.com...
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Page 42: Dimensions And Weights
17.4 34.6 60.8 The weights shown are for meters fitted with PN40 flanges. Smaller or larger flange sizes will affect the overall weight. For further information, please contact the manufacturer. www.krohne.com 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en... - Page 43 16.8 17.9 18.9 20.5 23.5 E2 ±0.12 (remote 482°F) 11.6 11.6 12.4 13.7 14.8 15.7 17.4 20.4 E2 ±0.12 (remote 752°F) 13.2 13.2 13.9 15.3 16.3 17.3 F ±0.08 10.8 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en www.krohne.com...
- Page 44 1652 DN200 1682 DN250 2120 DN300 2150 PN100 PN100 PN100 PN100 DN10 DN15 DN25 DN40 DN50 DN80 1026 DN100 1050 1230 DN150 1280 1692 DN200 1722 DN250 2184 DN300 2210 www.krohne.com 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en...
- Page 45 1½¨ 2¨ 3¨ 1048 4¨ 1086 1266 6¨ 1298 1710 8¨ 1742 10¨ 2186 12¨ 2194 JIS 10K JIS 10K JIS 10K JIS 10K 100A 1022 1202 150A 1202 1652 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en www.krohne.com...
- Page 46 23.6 DN40 27.9 DN50 28.1 35.2 DN80 38.8 DN100 39.4 46.4 DN150 47.2 63.5 DN200 64.5 DN250 81.9 DN300 82.7 PN63 PN63 PN63 PN63 DN50 29.2 36.3 DN80 37.1 39.9 www.krohne.com 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en...
- Page 47 ASME 300 ASME 300 ASME 300 14.6 15.1 21.2 ½¨ 21.6 ¾¨ 1¨ 25.3 1½¨ 25.9 29.8 2¨ 3¨ 37.7 40.5 4¨ 48.1 6¨ 65.3 8¨ 66.4 10¨ 82.9 12¨ 83.9 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en www.krohne.com...
- Page 48 200A 62.6 250A 82.9 300A 83.6 Dimension B for meters with Hastelloy® and Stainless Steel (UNS S31803) measuring tubes D100 D150 D200 PN40 PN40 PN40 PN40 DN15 DN25 DN40 DN50 www.krohne.com 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en...
- Page 49 ½¨ 1¨ 1½¨ 2¨ 3¨ ASME 600 ASME 600 ASME 600 ASME 600 ½¨ 1¨ 1½¨ 2¨ 3¨ ASME 900 ASME 900 ASME 900 ASME 900 1½¨ 2¨ 3¨ 1086 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en www.krohne.com...
- Page 50 12.9 13.9 DN25 20.1 DN40 23.6 DN50 28.1 DN80 PN63 PN63 PN63 PN63 DN50 28.1 DN80 PN100 PN100 PN100 PN100 DN15 12.9 13.9 DN25 20.1 DN40 23.6 DN50 28.1 DN80 www.krohne.com 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en...
- Page 51 3¨ 42.7 4¨ 43.7 50.9 6¨ 52.7 8¨ 70.8 ASME 1500 ASME 1500 ASME 1500 ASME 1500 12.9 13.9 ½¨ 1¨ 20.1 1½¨ 23.6 2¨ 28.1 3¨ 4¨ 44.5 51.6 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en www.krohne.com...
- Page 52 D100 D150 D200 6¨ 55.3 71.6 8¨ 74.8 JIS 10K JIS 10K JIS 10K JIS 10K 28.1 JIS 20K JIS 20K JIS 20K JIS 20K 12.9 13.9 20.1 23.6 28.1 www.krohne.com 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en...
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Page 53: Namur Dimensions
PN10 PN10 PN10 DN250 82.7 PN16 PN16 PN16 PN16 DN100 39.4 DN150 47.2 DN200 82.7 PN40 PN40 PN40 PN40 DN 15 20.1 DN 25 23.6 DN 50 28.1 DN 80 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en www.krohne.com... -
Page 54: Hygienic Versions
Tri-clamp ISO 2852 1¨ 1½¨ 2¨ 3¨ DIN 11864-2 Form A (female) DIN 11864-2 Form A (female) DIN 11864-2 Form A (female) DIN 11864-2 Form A (female) DN15 DN25 DN40 DN50 DN80 www.krohne.com 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en... - Page 55 3¨ 33.4 DIN 11864-2 Form A (female) DIN 11864-2 Form A (female) DIN 11864-2 Form A (female) DIN 11864-2 Form A (female) DN15 13.6 DN25 20.2 DN40 DN50 27.9 DN80 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en www.krohne.com...
- Page 56 Male thread DIN 11851 DN15 12.5 DN25 19.4 DN40 DN50 27.1 DN80 Male thread SMS Male thread SMS Male thread SMS Male thread SMS 1¨ 18.3 1½¨ 22.3 2¨ 26.2 3¨ 33.3 www.krohne.com 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en...
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Page 57: Heating Jacket Version
22.2 29.2 31.7 38.9 C ±0.12 12.6 13.4 17.7 D ±0.12 12.4 13.5 17.8 19.6 24.5 26.8 33.2 E ±0.12 12.4 17.7 19.1 24.3 F ±0.12 10.5 12.7 14.6 16.8 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en www.krohne.com... -
Page 58: Purge Port Option
Use a tube with a diameter large enough AND routed in such a way, so that pressure cannot build up in the meter case. INFORMATION! For gas applications, the burst disc must be specified at the time of ordering. www.krohne.com 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en... -
Page 59: Burst Disc Option
TECHNICAL DATA OPTIMASS 6000 6.5.7 Burst disc option Dimensions S100 S150 S200 S250 38.5 inches S100 S150 S200 S250 1.52 02/2016 - 4001894004 - MA OPTIMASS 6000 R04 en www.krohne.com... - Page 60 • Process Analysis • Services Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.: +49 203 301 0 Fax: +49 203 301 10389 info@krohne.com The current list of all KROHNE contacts and addresses can be found at: www.krohne.com...