KROHNE OPTIMASS 3000 Handbook
Sensor for mass flow
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Also See for OPTIMASS 3000:
- Handbook (109 pages) ,
- Manuallines for use (40 pages) ,
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Table of Contents
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Summary of Contents for KROHNE OPTIMASS 3000
- Page 1 OPTIMASS 3000 OPTIMASS 3000 Handbook Handbook Handbook Handbook Sensor for mass flow The documentation is only complete when used in combination with the relevant documentation for the signal converter. © KROHNE 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en...
- Page 2 All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice. Copyright 2015 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany) www.krohne.com 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en...
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Page 3: Table Of Contents
3.4.8 Purge ports ........................... 19 3.4.9 Flexible connections ......................19 3.4.10 Flange connections ......................20 3.4.11 Sunshades ........................... 21 4 Electrical connections 4.1 Safety instructions......................22 4.2 Electrical and I/O connections ..................22 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en www.krohne.com... - Page 4 6.5.1 General dimensions ......................34 6.5.2 NPT connections ........................35 6.5.3 Flange connections ....................... 36 6.5.4 Hygienic connections ......................37 6.5.5 Heating jacket / purge port version ..................38 7 Notes www.krohne.com 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en...
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Page 5: Safety Instructions
This device conforms with the following EC directives: • EMC Directive 2004/108/EC • ATEX Directive 94/9/EC • Low Voltage Directive 2006/95/EC • Pressure Equipment Directive 97/23/EC The manufacturer declares conformity and the device carries the CE mark. 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en www.krohne.com... -
Page 6: Associated Documents
Secondary pressure containment is subject to de-rating according to temperature. Refer to the de-rating graphs shown in the relevant section. If a heating jacket is fitted, secondary pressure containment is limited to 10 barg / 145 psig at 20°C / 68°F www.krohne.com 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en... -
Page 7: Dirty Gas
We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested. 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en www.krohne.com... -
Page 8: Disclaimer
This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of icons as shown below. www.krohne.com 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en... -
Page 9: Warnings And Symbols Used
In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en www.krohne.com... -
Page 10: Device Description
If your meter has flange connections, the flange specification is stamped on the outer edge of the flange. Check that the specification on the flange is the same as your order. www.krohne.com 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en... -
Page 11: Nameplates
Pressure and temperature data: Pressure and temperature data: OPTIMASS 3000 / 3300 / 3010 -40°C...+150°C and 100...14000 kPa Pressures and/or temperatures may be further limited by tube, temperature, connection and Ex limits. Consult the meter nameplate and relevant documentation for full details. -
Page 12: Temperature Differential And Thermal Shock
Operation outside these limits may result in shifts in density and mass flow calibration. Repeated shocking may also lead to premature failure of the meter! However, higher thermal shocks are possible at lower working pressures. For more information, please contact your nearest representative. www.krohne.com 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en... -
Page 13: Installation
• Avoid direct exposure to the sun. • Store the device in its original packing. • Do not allow the ambient temperature to fall below -50°C / -58°F or rise above +85°C / +185°F. 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en www.krohne.com... -
Page 14: Handling
2 DO NOT lift the meter where the measuring tube exits the meter body. 3 DO NOT lift the meter using a single flange or process connector. 4 DO NOT lift the meter using both flanges or process connectors. www.krohne.com 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en... -
Page 15: Installation Conditions
1 It is recommended that ALL four mounting holes are used to secure the meter. 2 It is possible to secure the meter using only two of the mounting holes. 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en www.krohne.com... -
Page 16: Self Draining
Where more than one meter is being installed, a very high level of immunity to cross talk means that the meters can be mounted within close proximity to each other. The meters can be mounted either in series or parallel, as shown. Meters in series www.krohne.com 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en... -
Page 17: Meter Support
Use the base plate to mount and fully support the weight of the meter. CAUTION! DO NOT use the process pipework to support the weight of the meter. This will cause severe damage. 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en www.krohne.com... -
Page 18: Horizontal Mounting
Mount the meter on a firm, rigid base. CAUTION! DO NOT mount the meter upside down. 3.4.7 Vertical mounting Figure 3-6: Vertical flow direction If the meter is mounted vertically, the process flow MUST be upwards. www.krohne.com 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en... -
Page 19: Purge Ports
• Make sure that the arrow on the burst disc is pointing away from the meter. 3.4.9 Flexible connections Flexible connections can be used to connect the meter to the process pipework. 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en www.krohne.com... -
Page 20: Flange Connections
INSTALLATION OPTIMASS 3000 3.4.10 Flange connections Tighten the flange bolts evenly and in turn. Use a regular pattern to tighten the bolts evenly www.krohne.com 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en... -
Page 21: Sunshades
INSTALLATION OPTIMASS 3000 3.4.11 Sunshades The meter MUST be protected from strong sunlight. 1 Horizontal installation 2 Vertical installation 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en www.krohne.com... -
Page 22: Electrical Connections
Check for the correct supply voltage printed on the nameplate. 4.2 Electrical and I/O connections For information regarding electrical and I/O connections, please refer to the handbook for the relevant signal converter. www.krohne.com 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en... -
Page 23: Service
• such dangerous substances, to enclose a certificate with the device confirming that is safe to handle and stating the • product used. 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en www.krohne.com... -
Page 24: Form (For Copying) To Accompany A Returned Device
The user must dispose of the WEEE to a designated collection point for the recycling of WEEE or send them back to our local organisation or authorised representative. www.krohne.com 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en... -
Page 25: Technical Data
A Coriolis single Z tube mass flowmeter consists of a single Z shaped measuring tube (1) two drive coils (2) and two sensors (3 and 4) that are positioned either side of the drive coils. 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en www.krohne.com... - Page 26 This phase shift is directly proportional to the mass flow. Density measurement is made by evaluation of the frequency of vibration and temperature measurement is made using a Pt500 sensor. www.krohne.com 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en...
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Page 27: Technical Data
0.013% of the max flow rate per 1 barg / 0.0009% of the max flow rate per 1 psig Density Density Density Density Measuring range 400...3000 kg/m / 25...187 lbs/ft Accuracy ±2 kg/m / ±0.13 lbs/ft On site calibration ±0.5 kg/m / ±0.033 lbs/ft 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en www.krohne.com... -
Page 28: Operating Conditions
Stainless Steel 316L (1.4435) Hastelloy Hastelloy® meter Hastelloy Hastelloy meter meter meter Measuring tube Hastelloy® C-22 Process connections Hastelloy® C-22 Baseplate Stainless Steel 316L (1.4435) Outer casing Stainless Steel 316L (1.4435) www.krohne.com 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en... - Page 29 II 2 G Ex d [ib] IIC T6..T1 II 2 D Ex tD A21 IP6x T160°C Ex e connection compartment II 2 G Ex de [ib] IIC T6..T1 II 2 D Ex tD A21 IP6x T160°C 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en www.krohne.com...
- Page 30 OPTIMASS 3000 / 3010C with heating / OPTIMASS 3000 / 3010C II 2 G Ex ib IIC T6…T1 OPTIMASS 3000 / 3010C OPTIMASS 3000 / 3010C insulation II 2 D Ex ibD 21 T165 °C www.krohne.com 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en...
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Page 31: Measuring Accuracy
Measuring error The measuring error is obtained from the combined effects of accuracy and zero stability. Reference conditions Product Water Temperature +20°C / +68°F Operating pressure 1 barg / 14.5 psig 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en www.krohne.com... -
Page 32: Guidelines For Maximum Operating Pressure
Pressure / temperature de-rating for all meter sizes / materials, in metric X Temperature [°C] Y Pressure [barg] ® 1 Hastelloy C22 measuring tube 2 Stainless Steel 316L measuring tube 3 Outer casing www.krohne.com 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en... - Page 33 WHICHEVER IS THE LOWER! WHICHEVER IS THE LOWER! WHICHEVER IS THE LOWER! • The manufacturer recommends that the seals are replaced at regular intervals. This will maintain the hygienic integrity of the connection. 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en www.krohne.com...
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Page 34: Dimensions And Weights
Weight [lbs] H/S 01 H/S 03 H/S 04 Aluminium (compact) 35.2 35.2 35.2 Stainless Steel (compact) 48.62 48.62 48.62 Aluminium (remote) 29.04 29.04 29.04 Stainless Steel (remote) 30.8 30.8 30.8 www.krohne.com 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en... -
Page 35: Npt Connections
60 / 2.4 160 / 6.3 348 / 13.7 269 / 10.6 Measuring tube inner diameter [mm] 6.5.2 NPT connections Connection type Dimension K [mm] [inches] ¼¨ NPT(M) 256±3 10.1 ±0.1 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en www.krohne.com... -
Page 36: Flange Connections
[mm] [inches] ASME150 286±3 11.3 ±0.1 ASME300 286±3 11.3 ±0.1 ASME600 295±3 11.6 ±0.1 DN15 PN40 286±3 11.3 ±0.1 DN15 PN63 295±3 11.6 ±0.1 15A JIS 20K 286±3 11.3 ±0.1 www.krohne.com 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en... -
Page 37: Hygienic Connections
TECHNICAL DATA OPTIMASS 3000 6.5.4 Hygienic connections Connection type Dimension K [mm] [inches] DN10 DIN32676 260±3 10.2 ±0.1 ½¨ Tri-Clover 262±3 10.3 ±0.1 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en www.krohne.com... -
Page 38: Heating Jacket / Purge Port Version
TECHNICAL DATA OPTIMASS 3000 6.5.5 Heating jacket / purge port version Meter size A [mm] / [inches] 129 ±5.0 / 5.01 ±0.2 45º (approximately) 45º ±6º www.krohne.com 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en... -
Page 39: Notes
NOTES OPTIMASS 3000 10/2015 - 4001593002 - MA OPTIMASS 3000 R02 en www.krohne.com... - Page 40 • Process Analysis • Services Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.: +49 203 301 0 Fax: +49 203 301 10389 info@krohne.com The current list of all KROHNE contacts and addresses can be found at: www.krohne.com...
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