KROHNE OPTIFLUX 4000 Handbook
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KROHNE OPTIFLUX 4000 Handbook

Electromagnetic flow sensor
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OPTIFLUX 4000
OPTIFLUX 4000
OPTIFLUX 4000
OPTIFLUX 4000
Electromagnetic flow sensor
The documentation is only complete when used in combination with the relevant
documentation for the signal converter.
© KROHNE 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en
Handbook
Handbook
Handbook
Handbook

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Summary of Contents for KROHNE OPTIFLUX 4000

  • Page 1 OPTIFLUX 4000 OPTIFLUX 4000 OPTIFLUX 4000 Handbook Handbook Handbook Handbook Electromagnetic flow sensor The documentation is only complete when used in combination with the relevant documentation for the signal converter. © KROHNE 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en...
  • Page 2 All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice. Copyright 2017 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany) www.krohne.com 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en...

  • Page 3: Table Of Contents

    3.8 Temperatures ......................... 22 4 Electrical connections 4.1 Safety instructions......................23 4.2 Grounding ........................23 4.3 Virtual reference for IFC 300 (C, W and F version) ............25 4.4 Connection diagrams ..................... 25 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en www.krohne.com...
  • Page 4 6.3.4 OIML R117 ..........................42 6.3.5 MI-005 ........................... 42 6.4 Measurement accuracy....................43 6.5 Dimensions and weights ....................45 6.6 Pressure derating......................50 6.7 Vacuum load ........................52 7 Notes www.krohne.com 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en...

  • Page 5: Safety Instructions

    • Measuring Instruments Directive 2014/32/EU - , Annex III (MI-001), Annex VII (MI-005) For more information, please refer to the dedicated documentation. DANGER! For devices used in hazardous areas, additional safety notes apply. Please refer to the Ex documentation. 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en www.krohne.com...

  • Page 6: Safety Instructions From The Manufacturer

    The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes. www.krohne.com 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en...

  • Page 7: Product Liability And Warranty

    This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of icons as shown below. 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en www.krohne.com...

  • Page 8: Warnings And Symbols Used

    In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. www.krohne.com 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en...

  • Page 9: Device Description

    6 Signal cable (remote versions only) INFORMATION! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en www.krohne.com...

  • Page 10: Device Description

    Product specific information and extensive product specification is available using PICK, the Product Information Center KROHNE web-tool. PICK can be found via the service menu button on the KROHNE.com website. The following versions are available: Compact version (the signal converter is mounted directly on the flow sensor)

  • Page 11: Nameplate

    1 Name and address of the manufacturer 2 Type designation of the flowmeter and CE sign with number(s) of notified body / bodies 3 Calibration data 4 PED data 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en www.krohne.com...

  • Page 12: Installation

    • Do not lift the device by the signal converter housing. • Do not use lifting chains. • To transport flange devices, use lifting straps. Wrap these around both process connections. Figure 3-1: Transport www.krohne.com 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en...

  • Page 13: Pre-Installation Requirements

    Do not expose the signal converter to intense vibration. The flowmeters are tested for a vibration level in accordance with IEC 68-2-64. 3.5.1 Vibration Figure 3-2: Avoid vibrations 3.5.2 Magnetic field Figure 3-3: Avoid magnetic fields 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en www.krohne.com...

  • Page 14: Installation Conditions

    5 DN; when having bends in 3 dimensions: 10 DN INFORMATION! 2 Dimensional bends occur in a vertical plane only, while 3 Dimensional bends occur in both vertical and and horizontal plane. www.krohne.com 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en...

  • Page 15: T-Section

    Figure 3-6: Distance behind a T-section 10 DN 3.6.4 Bends Figure 3-7: Installation in bending pipes Figure 3-8: Installation in bending pipes CAUTION! Avoid draining or partial filling of the flow sensor 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en www.krohne.com...

  • Page 16: Open Feed Or Discharge

    3.6.6 Flange deviation CAUTION! Max. permissible deviation of pipe flange faces: 0.5 mm / 0.02" Figure 3-10: Flange deviation 3.6.7 Control valve Figure 3-11: Installation in front of a control valve www.krohne.com 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en...

  • Page 17: Pump

    Figure 3-12: Installation behind a pump 3.6.9 Air venting and vacuum forces Figure 3-13: Air venting 5 m / 17 ft 2 Air ventilation point Figure 3-14: Vacuum 5 m / 17 ft 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en www.krohne.com...

  • Page 18: Mounting Position

    INSTALLATION OPTIFLUX 4000 3.6.10 Mounting position Figure 3-15: Mounting position • Install flow sensor in line with the pipe axis. • Pipe flange faces must be parallel to each other. www.krohne.com 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en...

  • Page 19: Mounting

    • Step 2: Apply approx. 80% of max. torque given in table. • Step 3: Apply 100% of max. torque given in table. INFORMATION! Other sizes / pressure ratings on request. 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en www.krohne.com...
  • Page 20 Therefore the values should be re- garded as indicative only. 2 F= ASTM gr B7 Studbolts - F=0.14 - Carbon steel flanges 3 * Information DN > 1000; please contact the support service department www.krohne.com 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en...
  • Page 21 Other sizes / pressure ratings on request. CAUTION! Pressures are applicable at 20 C / 68 • ° ° For higher temperatures, the pressure ratings are as per ASME B16.5. • 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en www.krohne.com...

  • Page 22: Temperatures

    1 Max. ambient temperature is 60°C / 140°F, but process temperature is then limited to 60°C / 140°F. 2 Hard rubber liner is available for Ex-versions only. INFORMATION! Ambient temperatures below -25 C / -13 F, may affect the readability of the display ° ° www.krohne.com 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en...

  • Page 23: Electrical Connections

    The device must be grounded in accordance with regulations in order to protect personnel against electric shocks. Figure 4-1: Grounding 1 Metal pipelines, not internally coated. Grounding without grounding rings. 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en www.krohne.com...
  • Page 24 Grounding ring number 3: • Thickness : 3 mm / 0.1" • With cylindrical neck (length 30 mm / 1.25" for DN10...150 / 3/8...6") • Offers liner protection against abrasive fluids www.krohne.com 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en...

  • Page 25: Virtual Reference For Ifc 300 (C, W And F Version)

    • Electrical conductivity: 200 μS/cm • Signal cable: max. 50 m / 164 ft, type DS 4.4 Connection diagrams INFORMATION! For the connection diagrams please refer to the documentation of the applicable signal converter. 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en www.krohne.com...

  • Page 26: Service

    • such dangerous substances, to enclose a certificate with the device confirming that it is safe to handle and stating the • product used. www.krohne.com 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en...

  • Page 27: Form (For Copying) To Accompany A Returned Device

    The user must dispose of the WEEE to a designated collection point for the recycling of WEEE or send them back to our local organisation or authorised representative. 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en www.krohne.com...

  • Page 28: Technical Data

    Q. A signal converter is used to amplify the signal voltage, filter it and convert it into signals for totalizing, recording and output processing. Figure 6-1: Measuring principle 1 Field coils 2 Magnetic field 3 Electrodes 4 Induced voltage (proportional to flow velocity) www.krohne.com 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en...

  • Page 29: Technical Data

    OPTIFLUX 4300 F, W or R Nominal diameter With signal converter IFC 050: DN2.5... 1200 / 1/10...48" With signal converter IFC 100: DN2.5...1200 / 1/10...48" With signal converter IFC 300: DN2.5...3000 / 1/10...120" 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en www.krohne.com...
  • Page 30 (Only in combination with signal converter IFC 300) Diameter range Class 1: DN80...500 Class 2: DN25...50 Forward and reverse (bi-directional) flow Liquid temperature range: +0.1°C / 50°C Legal metrology For detailed information refer to on page 37. www.krohne.com 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en...
  • Page 31 DN2.5...40 / 1/10...1½" : 20 K Other pressures on request. AWWA DN700...1800 / 28...72" class D Other pressures on request. Vacuum load Vacuum load For detailed information refer to on page 52. Pressure loss Negligible 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en www.krohne.com...
  • Page 32 Arrow on flow sensor indicates positive flow direction. Inlet run 5 DN Outlet run 2 DN Dimensions and weights For detailed information refer to Dimensions and weights on page 45. www.krohne.com 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en...
  • Page 33 Grounding rings can be omitted with virtual reference option for the signal converter IFC 300. Reference electrode (optional) ® Standard: Hastelloy Option: platinum, stainless steel, titanium, tantalum, low noise Other materials on request. 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en www.krohne.com...
  • Page 34 Max. length: 600 m / 1968 ft (dep. on electrical conductivity and flow sensor). For full details of I/O options, including data streams and protocols, see technical datasheet of the relevant signal converter. www.krohne.com 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en...
  • Page 35 IFC 300: IFC 300: IIC T6...T3 NEPSI GYJ05234 / GYJ05237 Ex me ia IIC T6...T3 Ex de ia IIC T6...T3 Ex qe ia IIC T6...T3 Ex e ia IIC T6...T3 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en www.krohne.com...
  • Page 36 Standard; ISO 12944-2: C3 medium / C4 high Off shore coating; ISO 12944-2: C5I high / C5M high Vibration resistance IEC 68-2-64 Random vibration test IEC 68-2-34 Shock test IEC 68-2-27 www.krohne.com 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en...

  • Page 37: Legal Metrology

    Y [%]: Y [%]: Y [%]: Y [%]: Maximum measuring error 1 ±3% for class 1, ±5% for class 2 devices 2 ±1% for class 1, ±2% for class 2 devices 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en www.krohne.com...
  • Page 38 0.040 0.064 0.0625 0.10 31.25 0.0625 0.10 31.25 0.10 0.16 For DN65 to DN1600; same values (DN, R, Q1, Q2, Q3, Q4) as for OIML R49 class 1 are applicable. www.krohne.com 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en...

  • Page 39: Mid Annex Iii (Mi-001)

    Q4 = Q3 * 1.25 Figure 6-3: ISO flow rates added to figure as comparison towards MID X: X: X: X: Flow rate Y [%]: Y [%]: Y [%]: Y [%]: Maximum measuring error 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en www.krohne.com...
  • Page 40 16000 20000 1000 16000 20000 1100 16000 20000 1200 16000 20000 1300 312.5 25000 31250 1400 312.5 25000 31250 1500 312.5 25000 31250 1600 312.5 25000 31250 1800 25000 31250 www.krohne.com 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en...

  • Page 41: Verification To Mi-001 & Oiml 49

    1.26 1.250 2.00 3.125 7.875 12.6 1600 31.25 2500 31.25 2500 50.0 4000 78.75 6300 10000 10000 16000 1000 16000 1100 16000 1200 16000 1400 25000 1600 25000 1800 25000 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en www.krohne.com...

  • Page 42: Oiml R117

    15.6 2000 7875 787.5 6.3.5 MI-005 MI-005 Accuracy Qmax [m Qmin [m MMQ[m Class 0.27 0.002 0.01 31.3 31.3 312.5 15.6 1250 62.5 2000 3125 3125 5000 5000 7875 787.5 www.krohne.com 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en...

  • Page 43: Measurement Accuracy

    ±0.3% of mv + 2 mm/s DN2.5...6 / ...¼" IFC 300 ±0.2% of mv + 1 mm/s DN10...1600 / ...64" DN1800...3000 / > 64" IFC 300 ±0.3% of mv + 2 mm/s 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en www.krohne.com...
  • Page 44 DN2.5...1200 / ...48" INFORMATION! Optionally for IFC050 and IFC 100; extended calibration at 2 points for optimised accuracy. For more details on optimised accuracy, see the concerning signal converter documentation. www.krohne.com 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en...

  • Page 45: Dimensions And Weights

    IFC 100 (45°) ) ) ) IFC 100 (45 IFC 100 (45 IFC 100 (45 b = 161 mm / 6.3" c = 184 mm / 2.7" Total height = H + a 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en www.krohne.com...
  • Page 46 • than the flow sensor. Note that for other pressure ratings than mentioned, the dimensions may be different. • • For full information on signal converter dimensions see relevant documentation. www.krohne.com 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en...
  • Page 47 1400 1619 1630 1600 1600 1819 1830 1035 1800 1800 2027 2045 1470 2000 2000 2259 2265 1860 1 150 mm for construction according to order code VN03 (contact sales). 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en www.krohne.com...
  • Page 48 1 5.91" for construction according to order code VN03 (contact sales). CAUTION! Pressures at 20 C / 68 • ° ° For higher temperatures, the pressure and temperature ratings are as per ASME B16.5. • www.krohne.com 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en...
  • Page 49 1 5.91" for construction according to order code VN03 (contact sales). CAUTION! Pressures at 20 C / 68 • ° ° For higher temperatures, the pressure and temperature ratings are as per ASME B16.5. • 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en www.krohne.com...

  • Page 50: Pressure Derating

    = Temperature in [°F] / y = Pressure in [psi] Figure 6-6: Pressure derating; EN 1092-1 1 PN 40 2 PN 25 3 PN 16 4 PN 10 5 PN 6 6 PN 2.5 www.krohne.com 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en...
  • Page 51 2 150 lbs Figure 6-8: Pressure derating; JIS B2220 1 20K 2 10K Figure 6-9: Pressure derating; AWWA C207 1 Class D1 [4...12"] 2 Class D2 [>12"] 3 Class B 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en www.krohne.com...

  • Page 52: Vacuum Load

    Liner in PU Liner in PU Liner in PU 8...72" 21756 Liner in Soft rubber Liner in Soft rubber Liner in Soft rubber Liner in Soft rubber 2..24" 14.5 14.5 www.krohne.com 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en...

  • Page 53: Notes

    NOTES OPTIFLUX 4000 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en www.krohne.com...
  • Page 54 NOTES OPTIFLUX 4000 www.krohne.com 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en...
  • Page 55 NOTES OPTIFLUX 4000 08/2017 - 4000818505 - HB OPTIFLUX 4000 R05 en www.krohne.com...
  • Page 56 • Process Analysis • Services Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.: +49 203 301 0 Fax: +49 203 301 10389 info@krohne.com The current list of all KROHNE contacts and addresses can be found at: www.krohne.com...

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