KROHNE OPTIFLUX 6000 Quick Start Manual

KROHNE OPTIFLUX 6000 Quick Start Manual

Electromagnetic flow sensor for hygienic and sanitary applications
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OPTIFLUX 6000
OPTIFLUX 6000
OPTIFLUX 6000
OPTIFLUX 6000
Electromagnetic flow sensor
for hygienic and sanitary applications
The documentation is only complete when used in combination with the relevant
documentation for the signal converter.
© KROHNE 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en
Quick Start
Quick Start
Quick Start
Quick Start

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Summary of Contents for KROHNE OPTIFLUX 6000

  • Page 1 Quick Start Quick Start Electromagnetic flow sensor for hygienic and sanitary applications The documentation is only complete when used in combination with the relevant documentation for the signal converter. © KROHNE 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en...
  • Page 2: Table Of Contents

    3.3 Virtual reference for IFC 300 ( C, W and F version) ............20 3.4 Connection diagrams ..................... 20 4 Technical data 4.1 Dimensions and weights ....................21 5 Notes www.krohne.com 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en...
  • Page 3: Safety Instructions

    If you need to return the device to the manufacturer or supplier, please fill out the form • contained in the manual and send it with the device. Unfortunately, the manufacturer cannot repair or inspect the device without the completed form. 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en www.krohne.com...
  • Page 4: Installation

    4 Signal cable (remote version only) INFORMATION! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. www.krohne.com 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en...
  • Page 5: Device Description

    Product specific information and extensive product specification is available using PICK, the Product Information Center KROHNE web-tool. PICK can be found via the service menu button on the KROHNE.com website. The following versions are available: • Compact version (the signal converter is installed directly on themeasuring sensor) •...
  • Page 6: Nameplates (Examples)

    6 GK/GKL values (measuring sensor constants), size (mm/inches), field frequency 7 Electronic Revision number 8 Electric values, protection category and materials of wetted parts 9 PED data conform applicable standard www.krohne.com 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en...
  • Page 7: Storage

    • Do not lift the device by the signal converter housing. • Do not use lifting chains. • To transport flange devices, use lifting straps. Wrap these around both process connections. Figure 2-5: Transport 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en www.krohne.com...
  • Page 8: Pre-Installation Requirements

    "Technical data" in the manual and the technical documentation. • Avoid magnetic field! Keep at least 5 DN distance between electromagnetic flow sensors. 2.7.1 Vibration Figure 2-6: Avoid vibrations 2.7.2 Magnetic field Figure 2-7: Avoid magnetic fields www.krohne.com 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en...
  • Page 9: Installation Conditions

    Inlet length: using bends in 2 dimensions: ≥ 5 DN; when having bends in 3 dimensions: ≥ 10 DN INFORMATION! 2 dimensional bends occur in a vertical or or or or horizontal plane (X/Y) only, while 3 dimensional bends occur in both vertical and and horizontal plane (X/Y/Z). 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en www.krohne.com...
  • Page 10: Bends

    Vertical installation with a controlled back-pressure is possible. Figure 2-11: Installation in bending pipes (45°) INFORMATION! Vertical installation on a descending slope in the pipeline is only recommended when the back- pressure is controlled. www.krohne.com 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en...
  • Page 11: T-Section

    Figure 2-12: Distance behind a T-section 1 ≥ 10 DN 2.8.5 Open discharge Figure 2-13: Installation in front of an open discharge ∠α ; >2° 1 Drain valve (to empty pipeline) 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en www.krohne.com...
  • Page 12: Control Valve

    Recommended position to install a flowmeter is downstream a pump (on a position where the flow disturbances of the pump are resolved). An electromagnetic flowmeter can be installed in the suction line of a pump if there is no cavitation in the pipeline system. www.krohne.com 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en...
  • Page 13: Air Venting And Vacuum Forces

    INSTALLATION OPTIFLUX 6000 2.8.8 Air venting and vacuum forces Figure 2-16: Air venting 1 ≥ 5 m 2 Air ventilation point Figure 2-17: Vacuum 1 ≥ 5 m 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en www.krohne.com...
  • Page 14: Mounting Requirements For Self-Draining

    10° 3° 40...50 5° 3° 5° 3° 5° 3° 65...80 10° 3° 10° 3° 10° 3° 5° 3° 5° 3° 5° 3° 125...150 10° 3° 10° 3° 1 on request www.krohne.com 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en...
  • Page 15: Flange Deviation

    • Install the flow sensor with the signal converter aligned upwards or downwards. • Install the flow sensor in line with the pipe axis. • Pipe flange faces must be parallel to each other. 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en www.krohne.com...
  • Page 16: Mounting

    PN 25 4x M8 PN 25 6x M8 PN 25 6x M8 PN 10 6x M10 PN 10 6x M10 INFORMATION! Maximum torque for sizes smaller than DN25: 6 Nm www.krohne.com 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en...
  • Page 17: Ehedg Applications

    • When the pipe is cold again, reinstall the gasket and mount the flow sensor. 2.9.4 Cleaning CAUTION! In principle, no special maintenance is needed. However, make sure that the used cleaning product doesn't affect the outer surface and the gaskets. 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en www.krohne.com...
  • Page 18: Temperatures

    Clamp joint to ISO 2852 Clamp joint to DIN 32676 Clamp joint to Tri Clamp 1 140°C if ambient temperature ≤ 40°C 2 284°F if ambient temperature ≤ 104°F 3 Without 3A mark www.krohne.com 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en...
  • Page 19: Electrical Connections

    Check for the correct supply voltage printed on the nameplate. 3.2 Grounding DANGER! The device must be grounded in accordance with regulations in order to protect personnel against electric shocks. Figure 3-1: Grounding 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en www.krohne.com...
  • Page 20: Virtual Reference For Ifc 300 ( C, W And F Version)

    • Electrical conductivity: ≥ 200 µS/cm • Electrode cable: max. 50 m / 164 ft, type DS 3.4 Connection diagrams INFORMATION! For the connection diagrams refer to the documentation of the applicable signal converter. www.krohne.com 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en...
  • Page 21: Technical Data

    DIN EN 10357/ DIN 11850 (row 2 or DIN 11866 row A) DN2.5...10 screwed adapter with DN10 process connections / DN15 screwed adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter [kg] 2.5...10 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en www.krohne.com...
  • Page 22 TECHNICAL DATA OPTIFLUX 6000 DN25...150 bolted adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter [kg] 20.6 132.6 61.3 61.3 41.8 10.9 66.8 11.2 59.3 18.4 66.3 29.5 64.3 44.3 www.krohne.com 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en...
  • Page 23 DN2.5...10 screwed adapter with DN10 process connections / DN15 screwed adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter [kg] 2.5...10 Rd 28 x 1/8" 53.1 Rd 34 x 1/8" 53.1 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en www.krohne.com...
  • Page 24 Rd 65 x 1/6" 91.3 Rd 78 x 1/6" 93.3 Rd 95 x 1/6" 77.8 Rd 110 x 1/4" 107.8 12.5 Rd 130 x 1/4" 109.3 21.8 10 On request www.krohne.com 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en...
  • Page 25 OPTIFLUX 6000 DIN 11864-2A DIN 11864-2A DIN 11864-2A DIN 11864-2A DN25...150 bolted adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter [kg] 45.8 83.3 83.3 63.8 14.5 122.8 18.6 115.3 28.2 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en www.krohne.com...
  • Page 26 DIN 32676 DIN 32676 DIN 32676 DIN 32676 DN25...150 bolted adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter [kg] 50.5 41.8 50.5 80.8 80.8 67.8 92.8 12.5 85.3 21.8 www.krohne.com 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en...
  • Page 27 ISO 2037 ISO 2037 ISO 2037 ISO 2037 DN2.5...10 screwed adapter with DN10 process connections / DN17.2 screwed adapter Nominal size Dimensions [mm] Approx. weights Adapter Flowmeter [kg] 2.5...12 17.2 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en www.krohne.com...
  • Page 28 Dimensions [mm] Approx. weights Adapter Flowmeter [kg] 22.6 20.6 132.6 61.3 61.3 63.5 60.3 41.8 76.1 72.9 66.8 10.8 101.6 97.6 59.3 18.4 114.3 110.3 66.3 29.5 139.7 135.7 64.3 44.3 www.krohne.com 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en...
  • Page 29 ISO 2852 ISO 2852 DN2.5...10 screwed adapter with DN10 process connections / DN17.2 screwed adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter [Inch] [kg] 2.5...10 1/10"...3/8" 51.6 17.2 1/2" 51.6 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en www.krohne.com...
  • Page 30 50.5 41.8 1.5" 35.6 50.5 87.8 2" 48.6 87.8 63.5 2.5" 60.3 77.5 68.3 76.1 3" 72.9 93.3 11.2 101.6 4" 97.6 85.8 19.1 114.3 5" 110.3 139.7 6" 135.7 www.krohne.com 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en...
  • Page 31 Tri Clamp Tri Clamp Tri Clamp DN1/10...1/2" screwed adapter Nominal size Dimensions [inch] Approx. weight Adapter Flowmeter [kg] 1/10"...3/8" 0.37 0.98 1.97 5.59 1.73 1/2" 0.62 0.98 1.97 5.59 1.73 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en www.krohne.com...
  • Page 32 3" 2.85 3.54 3.68 13.11 7.52 5.98 12.5 4" 3.83 4.68 3.38 13.11 9.53 7.99 21.8 5" 4.78 5.69 3.54 14.43 10.20 8.62 6" 5.78 6.57 3.62 14.80 11.57 10.00 www.krohne.com 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en...
  • Page 33 DN2.5...10 screwed adapter with DN10 process connections / DN15 screwed adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter [kg] Rd 40-6 Rd 40-6 Rd 40-6 Rd 40-6 Rd 40-6 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en www.krohne.com...
  • Page 34 Adapter Flowmeter [kg] 22.6 Rd 40-6 28.1 147.6 35.5 Rd 60-6 48.6 Rd 70-6 84.3 63.5 60.3 Rd 85-6 69.8 72.9 Rd 98-6 99.8 12.1 97.6 Rd 132-6 21.9 www.krohne.com 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en...
  • Page 35: Notes

    NOTES OPTIFLUX 6000 09/2021 - 4002945705 - QS OPTIFLUX 6000 R09 en www.krohne.com...
  • Page 36 Engineering, commissioning, calibration, maintenance and training services Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.: +49 203 301 0 Fax: +49 203 301 10389 info@krohne.de The current list of all KROHNE contacts and addresses can be found at: www.krohne.com...

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