KROHNE OPTIFLUX 6000 Handbook
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KROHNE OPTIFLUX 6000 Handbook

Electromagnetic flow sensor for hygienic and sanitary applications
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OPTIFLUX 6000
OPTIFLUX 6000
OPTIFLUX 6000
OPTIFLUX 6000
Electromagnetic flow sensor
for hygienic and sanitary applications
The documentation is only complete when used in combination with the relevant
documentation for the signal converter.
© KROHNE 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT
Handbook
Handbook
Handbook
Handbook

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Summary of Contents for KROHNE OPTIFLUX 6000

  • Page 1 Handbook Handbook Handbook Electromagnetic flow sensor for hygienic and sanitary applications The documentation is only complete when used in combination with the relevant documentation for the signal converter. © KROHNE 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT...
  • Page 2 All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice. Copyright 2016 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany) www.krohne.com 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT...

  • Page 3: Table Of Contents

    4 Electrical connections 4.1 Safety instructions......................23 4.2 Grounding ........................23 4.3 Virtual reference for IFC 300 (C, W and F version) ............24 4.4 Connection diagrams ..................... 24 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT www.krohne.com...
  • Page 4 5.4.2 Form (for copying) to accompany a returned device............26 5.5 Disposal .......................... 26 6 Technical data 6.1 Measuring principle......................27 6.2 Technical data......................... 28 6.3 Dimensions and weights ....................32 6.4 Measuring accuracy ....................... 46 7 Notes www.krohne.com 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT...

  • Page 5: Safety Instructions

    This device fulfils the statutory requirements of the relevant EU directives. For full information of the EU directives and standards and the approved certifications, please refer to the CE declaration or the website of the manufacturer. 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT www.krohne.com...

  • Page 6: Safety Instructions From The Manufacturer

    The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes. www.krohne.com 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT...

  • Page 7: Product Liability And Warranty

    This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of icons as shown below. 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT www.krohne.com...

  • Page 8: Warnings And Symbols Used

    In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. www.krohne.com 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT...

  • Page 9: Device Description

    Do a check of the packing list to make sure that you have all the elements given in the order. Figure 2-1: Scope of delivery 1 Ordered flowmeter 2 Product documentation 3 Factory calibration report 4 Signal cable (remote version only) 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT www.krohne.com...

  • Page 10: Device Description

    Product specific information and extensive product specification is available using PICK, the Product Information Center KROHNE web-tool. PICK can be found via the service menu button on the KROHNE.com website. The following versions are available: • Compact version (the signal converter is installed directly on the measuring sensor) •...

  • Page 11: Nameplates

    1 Name and address of the manufacturer 2 Type designation of the flowmeter and CE sign with number(s) of notified body / bodies 3 Calibration data 4 PED data 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT www.krohne.com...

  • Page 12: Installation

    • Do not lift the device by the signal converter housing. • Do not use lifting chains. • To transport flange devices, use lifting straps. Wrap these around both process connections. Figure 3-1: Transport www.krohne.com 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT...

  • Page 13: Pre-Installation Requirements

    Do not expose the signal converter to intense vibration. The flowmeters are tested for a • vibration level in accordance with IEC 68-2-64. 3.5.1 Vibration Figure 3-2: Avoid vibrations 3.5.2 Magnetic field Figure 3-3: Avoid magnetic fields 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT www.krohne.com...

  • Page 14: Installation Conditions

    Figure 3-5: Inlet when using 2 and/or 3 dimensional bends in front of the flowmeter Inlet length: using bends in 2 dimensions: ≥ 5 DN; when having bends in 3 dimensions: ≥ 10 DN www.krohne.com 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT...

  • Page 15: T-Section

    Figure 3-6: Distance behind a T-section 1 ≥ 10 DN 3.6.4 Bends Figure 3-7: Installation in bending pipes ∠α ; >2° 1 Drain valve (to empty pipeline) Figure 3-8: Installation in bending pipes 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT www.krohne.com...

  • Page 16: Open Discharge

    3.6.6 Control valve Figure 3-10: Installation in front of a control valve ∠α ; >2° 1 Drain valve (to empty pipeline) 3.6.7 Pump Figure 3-11: Installation behind a pump www.krohne.com 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT...

  • Page 17: Air Venting And Vacuum Forces

    INSTALLATION OPTIFLUX 6000 3.6.8 Air venting and vacuum forces Figure 3-12: Air venting 1 ≥ 5 m 2 Air ventilation point Figure 3-13: Vacuum 1 ≥ 5 m 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT www.krohne.com...

  • Page 18: Mounting Requirements For Self-Draining

    3° 40...50 5° 3° 5° 3° 5° 3° 65...80 10° 3° 10° 3° 10° 3° 5° 3° 5° 3° 5° 3° 125...150 10° 3° 10° 3° 1 on request www.krohne.com 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT...

  • Page 19: Flange Deviation

    Figure 3-15: Flange deviation 3.6.11 Mounting position Figure 3-16: Mounting position • Install flow sensor in line with the pipe axis. • Pipe flange faces must be parallel to each other. 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT www.krohne.com...

  • Page 20: Mounting

    [Nm] PN 40 4x M6 PN 40 4x M8 PN 25 4x M8 PN 25 6x M8 PN 25 6x M8 PN 10 6x M10 PN 10 6x M10 www.krohne.com 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT...

  • Page 21: Installation Of Weld-On Versions

    • Remove the sensor body and the gaskets from the adapters by loosen the screws. • Weld the adapters completely to the pipe. • When the pipe is cold again, reinstall the gasket and mount the sensor. 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT www.krohne.com...

  • Page 22: Temperatures

    Clamp joint to ISO 2852 Clamp joint to DIN 32676 Clamp joint to Tri Clamp 1 140°C if ambient temperature ≤ 40°C 2 284°F if ambient temperature ≤ 104°F 3 Without 3A mark www.krohne.com 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT...

  • Page 23: Electrical Connections

    Check for the correct supply voltage printed on the nameplate. 4.2 Grounding DANGER! The device must be grounded in accordance with regulations in order to protect personnel against electric shocks. Figure 4-1: Grounding 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT www.krohne.com...

  • Page 24: Virtual Reference For Ifc 300 (C, W And F Version)

    • Electrode cable: max. 50 m / 164 ft, type DS 4.4 Connection diagrams INFORMATION! For the connection diagrams please refer to the documentation of the applicable signal converter. www.krohne.com 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT...

  • Page 25: Service

    • such dangerous substances, to enclose a certificate with the device confirming that is safe to handle and stating the • product used. 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT www.krohne.com...

  • Page 26: Form (For Copying) To Accompany A Returned Device

    The user must dispose of the WEEE to a designated collection point for the recycling of WEEE or send them back to our local organisation or authorised representative. www.krohne.com 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT...

  • Page 27: Technical Data

    Figure 6-1: Measuring principle 1 Field coils 2 Magnetic field 3 Electrodes 4 Induced voltage (proportional to flow velocity) 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT www.krohne.com...

  • Page 28: Technical Data

    The additional typical measuring deviation for the current output is ±10 µA. Measuring accuracy For detailed information refer to on page 46. Repeatability ±0.1% of MV, minimum 1 mm/s Long term stability ±0.1% of MV www.krohne.com 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT...
  • Page 29 Arrow on flow sensor indicates positive flow direction. ≥ 5 DN Inlet run ≥ 2 DN Outlet run Dimensions and weights Dimensions and weights For detailed information refer to on page 32. 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT www.krohne.com...
  • Page 30 Type B (BTS) Optional cable, triple shielded. Max. length: 600 m / 1950 ft (dep. on electrical conductivity and measuring sensor). See documentation of the converter for more information. www.krohne.com 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT...
  • Page 31 3A approved EHEDG Shock test IEC 68-2-27 30 g for 18 ms Vibration test IEC 68-2-64 f = 20 - 2000 Hz, rms = 4.5 g, t = 30 min. 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT www.krohne.com...

  • Page 32: Dimensions And Weights

    DIN 11850 (row 2 or DIN 11866 row A) DN2.5...10 screwed adapter with DN10 process connections / DN15 screwed adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter [kg] 2.5...10 www.krohne.com 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT...
  • Page 33 TECHNICAL DATA OPTIFLUX 6000 DN25...150 bolted adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter [kg] 20.6 132.6 61.3 61.3 41.8 10.9 66.8 11.2 59.3 18.4 66.3 29.5 64.3 44.3 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT www.krohne.com...
  • Page 34 DN2.5...10 screwed adapter with DN10 process connections / DN15 screwed adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter [kg] 2.5...10 Rd 28 x 1/8" 53.1 Rd 34 x 1/8" 53.1 www.krohne.com 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT...
  • Page 35 Rd 65 x 1/6" 91.3 Rd 78 x 1/6" 93.3 Rd 95 x 1/6" 77.8 Rd 110 x 1/4" 107.8 12.5 Rd 130 x 1/4" 109.3 21.8 10 On request 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT www.krohne.com...
  • Page 36 DIN 11864-2A DIN 11864-2A DIN 11864-2A DIN 11864-2A DN25...150 bolted adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter [kg] 45.8 83.3 83.3 63.8 14.5 122.8 18.6 115.3 28.2 www.krohne.com 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT...
  • Page 37 DIN 32676 DIN 32676 DIN 32676 DIN 32676 DN25...150 bolted adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter [kg] 50.5 41.8 50.5 80.8 80.8 67.8 92.8 12.5 85.3 21.8 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT www.krohne.com...
  • Page 38 ISO 2037 ISO 2037 ISO 2037 ISO 2037 DN2.5...10 screwed adapter with DN10 process connections / DN17.2 screwed adapter Nominal size Dimensions [mm] Approx. weights Adapter Flowmeter [kg] 2.5...12 17.2 www.krohne.com 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT...
  • Page 39 Approx. weights Adapter Flowmeter [kg] 22.6 20.6 132.6 61.3 61.3 63.5 60.3 41.8 76.1 72.9 66.8 10.8 101.6 97.6 59.3 18.4 114.3 110.3 66.3 29.5 139.7 135.7 64.3 44.3 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT www.krohne.com...
  • Page 40 ISO 2852 DN2.5...10 screwed adapter with DN10 process connections / DN17.2 screwed adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter [Inch] [kg] 2.5...10 1/10"...3/8" 51.6 17.2 1/2" 51.6 www.krohne.com 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT...
  • Page 41 41.8 1.5" 35.6 50,5 87.8 2" 48.6 87.8 63.5 2.5" 60.3 77.5 68.3 76.1 3" 72.9 93.3 11.2 101.6 4" 97.6 85.8 19.1 114.3 5" 110.3 139.7 6" 135.7 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT www.krohne.com...
  • Page 42 Tri Clamp Tri Clamp Tri Clamp DN1/10...1/2" screwed adapter Nominal size Dimensions [inch] Approx. weight Adapter Flowmeter [kg] 1/10"...3/8" 0.37 0.98 1.97 5.59 1.73 1/2" 0.62 0.98 1.97 5.59 1.73 www.krohne.com 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT...
  • Page 43 2.85 3.54 3.68 14.25 7.52 5.98 12.5 4" 3.83 4.68 3.38 14.96 9.53 7.99 21.8 5" 4.78 5.69 3.54 14.43 10.20 8.62 6" 5.78 6.57 3.62 14.98 11.57 10.00 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT www.krohne.com...
  • Page 44 DN2.5...10 screwed adapter with DN10 process connections / DN15 screwed adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter [kg] Rd 40-6 Rd 40-6 Rd 40-6 Rd 40-6 Rd 40-6 www.krohne.com 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT...
  • Page 45 Adapter Flowmeter [kg] 22.6 Rd 40-6 28.1 147.6 35.5 Rd 60-6 48.6 Rd 70-6 84.3 63.5 60.3 Rd 85-6 69.8 72.9 Rd 98-6 99.8 12.1 97.6 Rd 132-6 21.9 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT www.krohne.com...

  • Page 46: Measuring Accuracy

    0.2% of MV + 1 mm/s * extended calibration Compact with IFC 050 Accuracy Curve DN10...150 / 3/8...6" 0.5% of mv above 0.5 m/s below 0.5 m/s, deviation ± 2.5 mm/s www.krohne.com 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT...

  • Page 47: Notes

    NOTES OPTIFLUX 6000 05/2016 - 4001723705 - HB OPTIFLUX 6000 R05 en DRAFT www.krohne.com...
  • Page 48 • Process Analysis • Services Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.: +49 203 301 0 Fax: +49 203 301 10389 info@krohne.com The current list of all KROHNE contacts and addresses can be found at: www.krohne.com...

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