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Fischer Panda Manuals
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8000
User manual
Fischer Panda 8000 User Manual
Marine generator panda super silent technology 12000x pms 12 kva 230v - 50 hz; panda 15000x pms 15 kva 230v - 50 hz
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Manual
(174 pages)
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Current Revision Status
Table of Contents
1 General Instructions and Regulations
Safety First
Tools
Manufacturer Declaration in Accordance with the Machinery Directive 2006/42/EC
Customer Registration and Guarantee
Technical Support
Caution, Important Information for Start-Up
Safety Instructions - Safety First
Safe Operation
Observe Safety Instructions
Personal Protective Clothing (PPE)
Cleanliness Ensures Safety
Safe Handling of Fuels and Lubricants
Exhaust Fumes and Fire Protection
Safety Precautions against Burns and Battery Explosions
Protect Your Hands and Body from Rotating Parts
Anti-Freeze and Disposal of Fluids
Implementation of Safety Inspections and Maintenance
Warning and Instruction Signs
Special Instructions and Hazards of Generators
Protective Conductor and Potential Equalisation
Protective Conductor for Panda AC Generators
Switch off All Loads While Working on the Generator
Potential Equalisation for Panda AGT DC Generators
Safety Instructions Concerning Cables
Recommended Starter Battery Sizes
Important Instructions for Batteries - Starter And/Or Traction Batteries
General Safety Instructions for Handling Batteries
2 In Case of Emergency First Aid / IM Notfall - Erste Hilfe
When an Adult Stops Breathing
3 Basics
Intended Use of the Machine
Purpose of the Manual and Description of the Definitions of the Trained Persons/Operators/Users
Trained Persons
Operator
User
Components of the Xgenerator
Range of Operation
Panda Transport Box
Bolted Fischer Panda Transport Box
Fischer Panda Transport Box with Metal Tab Closure
Opening the MPL Sound Insulation Capsule
Opening the GFK Sound Insulation Capsule
Transport and Loading/Unloading
Transporting the Generator
Loading/Unloading of the Generator
Special Service Instructions and Measures for Extended Machine Downtimes and Decommissioning
Instructions for the Starter Battery for Extended Downtimes
Measures for Short Downtimes
Measures for Medium Term Downtimes / Hibernation
Courses for Preservation
Measures for Removing Surface Protection after Medium Term Downtimes
Months)
Measures for Extended Downtimes / Decommissioning
Courses for Preservation
Measures for Removing Surface Protection after Extended Downtimes / Recommissioning (over 6 Months)
4 The Panda Generator
Type Plate at the Generator
Description of the Generator
Right Side View
Left Side View
Font View
Back View
View from above
Details of Functional Units
Xcontrol Panel
The Cooling System - Schema
The Fuel System - Schema
The Operation Surveillance System
The Oil Circuit - Schema
Remote Control Panel - See Separate Control Panel Manual
Starting the Generator - See Separate Control Panel Manual
Stopping the Generator - See Separate Control Panel Manual
5 Generator Operation Instruction
Personal Requirements
Hazard Notes for the Operation
General Operating Instruction
Operation at Low Temperatures
Pre-Heating the Diesel Motor
Tips Regarding Starter Battery
Light Load Operation and Engine Idle
The Soot of the Generator Is Due to the Fact that
To Prevent the Soot of the Generator Following Steps Should be Observed
Generator Load for a Longer Period and Overload
Protection Conductor
Operating Control System on the Fischer Panda Generator
Instructions for Capacitors - Not Present at All Models
Checks before Start - See Remote Control Panel Data Sheet
Starting the Generator - See Remote Control Panel Data Sheet
Stopping the Generator - See Remote Control Panel Data Sheet
6 Installation Instructions
Personal Requirements
Hazard Notes for the Installation
Place of Installation
Preliminary Remark
Preparing the Base - Placement
Advice for Optimal Sound Insulation
Generator Connections
Installation of the Cooling System - Raw Water
General Information
Fischer Panda Installation Kit - Raw Water
Installation of the through Hull Fitting in Yachts - Scheme
Quality of the Raw Water Sucking in Line
Generator Installation above Waterline
Raw Water Installation Scheme
Generator Installation below Waterline
Raw Water Installation Scheme
Installation of the Cooling System - Fresh Water
Position of the External Cooling Water Expansion Tank
Scheme for Freshwater Circuit at Two Circuit Cooling System
Ventilation of the Coolant Circuit / Freshwater
Pressure Test for Controlling the Cooling Water Circuit
Installation of the Water Cooled Exhaust System
Fischer Panda Installation Kit - Exhaust System
Installation of the Standard Exhaust System
Installation of the Waterlock
Possible Cause for Water in the Exhaust Hose
Possible Cause: Exhaust Hose
Possible Cause: Cooling Water Hose
Installation Area of the Waterlock
The Volume of the Waterlock
Ideal Position of the Waterlock
Example of the Installation of the Waterlock Off-Center and Possible Effects
Exhaust / Water Separator
Installation Exhaust Water Separator
Installation of the Water Cooled Exhaust System
Installation of the Standard Exhaust System
Installation of the Waterlock
Possible Cause for Water in the Exhaust Hose
Possible Cause: Exhaust Hose
Possible Cause: Cooling Water Hose
Installation Area of the Waterlock
The Volume of the Waterlock
Ideal Position of the Waterlock
Example of the Installation of the Waterlock Off-Center and Possible Effects
Exhaust / Water Separator
Installation Exhaust Water Separator
Fuel System Installation
Fischer Panda Installation Kit - Fuel System
The Following Items Need to be Installed
Connection of the Fuel Lines at the Tank
Position of the Pre-Filter with Water Separator
Ventilating Air from the Fuel System
Generator DC System Installation
Connection of the Starter Battery Block
How to Connect Two 12 V Batteries to a 24 V Battery Bank
Connection of the Xcontrol Panel - See Separate Xcontrol Manual
Generator AC System Installation
AC-Control Box with VCS and Starting Current Limitation
Installation with Looped-In AC-Control Box
Installation AC-Box / Distribution Panel Connected Separately
Electronic Voltage Control Xcontrol
Connection to the AC On-Board Power Supply
Protective Conductor
Electrical Fuse
Required Cable Crosssections
Disconnector - Power Source Selector (Three Way Cam Switch)
Special Recommendations
Instructions on Prevention of Galvanic Corrosion
Instructions and Measures on Prevention of Galvanic Corrosion
Isolation Test
Initial Operation
7 Maintenance Instructions
Personal Requirements
Hazard Notes for the Maintenance
Environmental Protection
Maintenance Interval
General Maintenance Instructions
Checks before each Start
Check of Hoses and Rubber Parts in the Sound Insulated Capsule
Oil Change Intervals
Checking Oil-Level
Refilling Oil
After the Oil Level Check and Refilling the Oil
Replacement of Engine Oil and Engine Oil Filter
After the Oil Change
Verifying the Starter Battery and (if Necessary) the Battery Bank
Battery
Check Battery and Cable Connections
Check Electrolyte Level
Check Electrolyte Density
Grease Lubricated Generator Backend Bearing
Exchange of Grease Lubricated Bearing
Demounting the Cooling Disc (if Existent)
Demounting the Backend Bearing
Installing the New Backend Bearing
Checking the Oil Level of the Generator End Bearing at Fischer Panda Generators
Oil Level Check
Refilling Oil
Refiller-Set
Screw Plug
Replacement of the Oil-Cooled Backend Bearing
Exchange Oil-Cooled Bearing
Demounting the Bearing
Ventilating the Fuel System
Replacement of the Fuel Filter
Optional Fuel Filter with Sight Glass
Checking the Water Separator in the Fuel Supply
Replace the Air Filter Mat
Alternative Replacement of the Air Filter Mat with Pull out Holder
Alternative Replacement of the Air Filter at Housing with Snap Fasteners
Ventilation of the Coolant Circuit / Freshwater
V-Belt Replacement for the Internal Cooling Water Pump
The Raw Water Circuit
Clean Raw Water Filter
Causes with Frequent Impeller Waste
Replacement of the Impeller
Check and Discharge the Capacitors
Replacing the Electric Starter
Replacing the DC Alternator
Replacing the Oil Pressure Switch
Replacing the Oil Pressure Sensor (Optional Component)
Replacing the Injection Nozzles
Checking the Flame Glow Plug (Optional Unit)
Replacing the Flame Glow Plug
Replacing the Glow Plugs
8 Generator Faults
Personal Requirements
Hazard Notes for the Troubleshooting
Tools and Measuring Instruments
Troubleshooting Table and Flowchart
Generator Output Voltage too Low
Generator Voltage too High
Generator Voltage Fluctuates
Generator Not Able to Start Electric Motor
Diesel Motor Fails to Start
Starter Is Turning Motor, but Fails to Start
Motor Does Not Achieve Enough Speed During Starting Process
Motor Runs Unsteady
Motor Speed Drops
Motor Runs in off Position
Motor Stops by Itself
Sooty, Black Exhaust
Generator Must be Shut off Immediately if
Versions of the Generator Power Terminal Box
Overloading the Generator
Monitoring the Generator Voltage
Automatic Voltage Monitoring and Auto-Shut down
Generator-Output Voltage Is too Low
Check and Discharge the Capacitors
Checking the Capacitors
Checking the Electrical Connections to the Capacitors
Check the Generator Voltage
Measuring the Ohm Resistance of the Generator Windings
Check the Windings for Short Circuit
Measuring the Inductive Resistance
Generator Provides no Voltage
Rotor Magnetism Loss and „Re-Magnetising
Engine Starting Problems
Lifting Solenoid for Motor Stop - Optional
9 Tables
Technical Data
Rated Current
Cable Cross Section
Fuel
Engine Oil
Engine Oil Classification
Operating Range
Quality of Oil
Coolant Specifications
Coolant Mixture Ratio
Types of Coil
HP1 - 230V / 50 Hz
HP2 - 120V / 60 Hz
HP2 - 120V / 60 Hz - Duo
HP3 - 400V / 50 Hz
HP2 - 120V / 60 Hz
DVS - 400V / 50 Hz
DVS - 120V 240V / 60 Hz
Resistor & Inductance of the Generator Coil
Voltage Values Stator Coil
Diameter of Conduits
Current Revision Status
10 Safety Instructions Panda Xcontrol
Personal Requirements
Safety Instructions
11 Panda Xcontrol
Components of the Xcontrol
Xcontrol - CP-G
Xcontrol - GC-S
Xcontrol - CB-G
Installation
Installation of the Electronic Control Unit (ECU) Xcontrol - GC-S
Installation of the Connection Box Xcontrol - CB-G
Installation of the Xcontrol - CP-G
Operation
Switching on the Generator
Overview Screen with Activated Autostart
The Overview Screens
Overview Screens Symbolic
Overview Screens English Text
Overview Screens German Text
Start of the Generator
Marine Version Starting Preparation / Checks (Daily)
Vehicle Version Starting Preparation / Checks (Daily)
Starting the Generator
Stopping the Generator
The Menu
Main Menu
Submenu „Panel
Submenu „Generator
Set up the Brightness of the CP-G
Set up the Contrast of the CP-G
Set up the Standby Time out of the CP-G
Set up the Standby Brightness of the CP-G
Set up the Way of Illustration of the Overview Screens of the CP-G
Choose the Language of the Text Screens of the CP-G
Set up Temperature Unit
Reset All Values of the Panel Submenu to Standard
Back to the Main Menu
Submenu „Generator
Set up the Autostart of the CP-G
Set up the Optional DC Output of the CP-G
Set up the Operation Mode for the Opt. DC-Power (DP) Output of the CP-G
Set up the Follow-Up Time for the Opt. DP Output of the CP-G
Switch the Outputs of the CP-G
Check the Event Log of the CP-G
Reset All Values of the Generator Submenu to Standard
Back to the Main Menu
How to Change the Menu Text from German to English
Failure
Symbols and Messages in the Display
Message Sample „Sensor Defect
Message Sample Sensor/Cable Broken
Failure Code
Failuretable
Description of Symbols
Technical Data
Technical Data of the CB-G
Technical Data of the CP-G
Dimension Drawing
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Manual marine generator
Panda 12000x PMS 12 kVA 230V - 50 Hz
Panda 15000x PMS 15 kVA 230V - 50 Hz
Super silent technology
Panda_12000-15000_xControl_PMS_eng.R01
18.12.15
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Troubleshooting
Generator Faults
175
Troubleshooting Table and Flowchart
178
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