Summary of Contents for Fischer Panda 15 mini PMS Digital
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Manual Marine Generator Panda 15 mini PMS Digital 120 V/240 V - 60 Hz / 16 kVA 230 V - 50 Hz / 15 kVA Super silent technology Panda_15mini_PMS_Digital_VCS183_eng.R03 12.8.20...
Duplication and change of the manual is permitted only in consultation with the manufacturer! Fischer Panda GmbH, 33104 Paderborn, reserves all rights regarding text and graphics. Details are given to the best of our knowledge. No liability is accepted for correctness. Technical modifications for improving the product without previous notice may be undertaken without notice.
Panda Transport Box.......................... 24 3.2.1 Bolted Fischer Panda Transport Box .................. 24 3.2.2 Fischer Panda Transport Box with metal tab closure ............24 Transport and Loading/Unloading ...................... 24 3.3.1 Transporting the generator ....................24 3.3.2 Loading/unloading of the generator ................
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5.2.4 Protection conductor: ......................49 5.2.5 Operating control system on the Fischer Panda generator ..........49 Instructions for capacitors - not present at all models................. 49 Checks before start, starting and stopping the generator ..............49 6 Installation Instructions..........................
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Inhalt / Contens 6.4.3 Quality of the raw water sucking in line ................55 6.4.4 Generator installation above waterline ................56 6.4.5 Generator installation below waterline ................56 6.4.5.1 Raw water installation scheme................57 Installation of the water cooled exhaust system ................. 58 6.5.1 Installation of the standard exhaust system ..............
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Inhalt / Contens 7.6.1 Refilling oil .......................... 81 7.6.2 After the oil level check and refilling the oil ................. 82 Replacement of engine oil and engine oil filter ................... 82 7.7.1 After the oil change ......................84 Verifying the starter battery and (if necessary) the battery bank ............
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Inhalt / Contens 8.7.1 Rotor Magnetism Loss and „Re-magnetising“ ..............111 Engine Starting Problems ......................... 112 8.8.1 Electric Fuel Solenoid Valve .................... 112 8.8.2 Re-start with Failure Bypass Switch ................. 112 8.8.3 Lifting solenoid for motor stop - optional ................113 Check and discharge the capacitors....................
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Not only do you have a Fischer Panda generator on board, you also have worldwide support from the Fischer Panda Team. Please take the time to read this and find how we can support you further.
General Instructions and Regulations 1. General Instructions and Regulations 1.1 Safety first! These symbols are used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury of lethal danger during certain maintenance work or operations. Read these instructions carefully. Can cause acute or chronic health impairments or death WARNING: Hazardous materials even in very small quantities if inhaled, swallowed, or...
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General Instructions and Regulations General warning of a hazard area WARNING: General warning Can cause acute or chronic health impairments or death WARNING: Danger due to inhalation and/or even in very small quantities if inhaled or ingested. ingestion Warning of live parts that may cause electric shock upon WARNING: Risk of electric shock upon contact contact.
General Instructions and Regulations Wearing the applicable snugly fitting protective clothing MANDATORY INSTRUCTION: Wear snugly fitting provides protection from hazards and can prevent damage to protective clothing (PPE). your health. Wearing hearing protection provides protection from acute MANDATORY INSTRUCTION: Wear hearing and gradual hearing loss.
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General Instructions and Regulations Socket wrench set Hexagon socket wrench set Clamp-on ammeter (DC for synchronous generators; AC for asynchronous generators) Torque wrench 12.8.20 Kapitel/Chapter 1: General Instructions and Regulations - Seite/Page 13...
• You will receive free upgrades as necessary. Additional advantages: Based on your complete data record, Fischer Panda technicians can provide you with fast assistance, since 90 % of the disturbances result from defects in the periphery. Problems due to installation errors can be recognized in advance.
General Instructions and Regulations 1.5 Safety Instructions - Safety First! 1.5.1 Safe operation Careful handling of the equipment is the best insurance against an accident. Read the manual diligently, and make sure you understand it before starting up the equipment. All operators, regardless of their experience level, shall read this manual and additional pertinent manuals before commissioning the equipment or installing an attachment.
General Instructions and Regulations 1.5.5 Safe handling of fuels and lubricants Keep fuels and lubricants away from naked fire. Before filling up the tank and/or applying lubricant, always shut down the generator and secure it against accidental start-up. Do not smoke and avoid naked flame and sparking near fuels and the generator. Fuel is highly flammable and may explode under certain conditions.
General Instructions and Regulations 1.5.7 Safety precautions against burns and battery explosions The generator and its cooling agents and lubricants as well as the fuel can get hot while the generator is operated. Use caution around hot components such as parts containing exhaust fumes, radiator, hoses, and engine block during operation and after the generator was shut down.
General Instructions and Regulations 1.5.10 Implementation of safety inspections and maintenance Disconnect the battery from the engine before performing service work. Affix a sign to the control panel - both the main and the corresponding slave panel - with the instruction “DO NOT START UP - MAINTENANCE IN PROGRESS“...
General Instructions and Regulations 1.6.1.1 Protective conductor and potential equalisation: Electric voltage above 50 V may be life-threatening. Fort this reason systems are grounded with a protective conductor. In connection with a RCD the current supply will be disconnected in case of a failure. Appropriate safety precautions like the RCD and corresponding fuses have to be provided by the customer to guarantee a save operation of the generator.
• Battery connection cables shall be installed with utmost care and shall be checked for excessive heating under load. Check the battery near vibrating components regularly for chafing and insulation defects. ATTENTION! For battery charger generators (Fischer Panda AGT-DC)! Prior to installation, verify that the voltage of the battery bank complies with the output voltage of the generator.
In case of Emergency First Aid / Im Notfall - Erste Hilfe 2. In case of Emergency First Aid / Im Notfall - Erste Hilfe First Aid in case of accidents by electrical shocks 5 Safety steps to follow if someone is the victim of electrical shock Do not touch the injured person while the generator is running.
In case of Emergency First Aid / Im Notfall - Erste Hilfe 2.1 WHEN AN ADULT STOPS BREATHING DO NOT attempt to perform the rescue breathing Warning: techniques provided on this page, unless certified. Performance of these techniques by uncertified personnel could result in further injury or death to the victim.
This manual is work instruction and operation instruction for the owner and user of Fischer Panda generators. The manual is the base and the guideline for the correct installation and maintenance of Fischer Panda Generators. The manual does not substitute the technical evaluation and should be used as an example guide only.
3.3.1 Transporting the generator • The generator must always be upright for transport. • For transport, the Fischer Panda Transport Box shall be used for the generator. The generator shall be securely attached to the bottom of the box. • For loading/unloading, an adequate industrial truck shall be used.
An adequate lifting yoke shall be used for transport/ Fig. 3.3-1: Lifting yoke (example) loading 3.4 Scope of delivery The Fischer Panda PMS generator system contains following components: 3.4.1 Asynchronous Generator: Fischer Panda Generator Fig. 3.4-1: Fischer Panda Generator representative picture Remote control panel Fig.
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AC Control Box is not required for this generators. representative picture Fischer Panda Manual Fig. 3.4.1-4: Fischer Panda Manual The Fischer Panda Manual contains following components: • Clear foil bag with general informations ect. • Generator manual with added remote control panel manual •...
Basics 3.4.2 Opening the MPL sound insulation capsule To open the sound insulation capsule, the closures must Fig. 3.4-1: Sound insulation capsule, side part be rotated roughly 180° counter-clockwise. Use a flat head screwdriver. Pull the sidewalls out by gripping into the slots.
Basics 3.4.3 Opening the GFK sound insulation capsule GFK sound insulation capsule with lash closures Fig. 3.4-1: Lash closures To open the lash closures pull the handle in arrow Fig. 3.4-2: Lash closures direction and lift the lash of the closure pin. After lifting of the lashes, the sound isolation cover upper pars can be removed.
For a 24 V battery applies 23,4 V lower open-circuit voltage (battery flat) - conservation charging 26,4 V. These data relate to a battery temperature of 20-25 °C. Consider the specifications of the battery manufacturer. Fischer Panda recommendation: Notice: • Install a battery main switch and turn it to the off-position.
Basics • Check anti-freeze protection of the cooling water and refill if applicable. The anti-freeze protection should not be older than 2 years. The content of the anti-freeze protection should be between 40% and 60% to ensure corrosion protection in the cooling water circuit; Refill anti-freeze if necessary. If cooling water will be drained, for example after a conservation of the engine, no water should remain within the engine during the stand still.
Basics • Visual inspection of the generator according to initial operation and start generator. 3.5.4 Arrangements at a long-term standstill / shutdown Standstill (more than 6 months) 3.5.4.1 Arrangements for conservation: • Check the charge of battery and recharge approximately every 3 months if necessary. Consider the specifications of the battery manufacturer.
• Keep shut-off lever at generator in 0-position and activate starter for approx. 10 sec. Make a break for 10 sec. and repeat procedure twice. • Visual inspection of the generator according to initial operation and start generator. Fischer Panda recommendation: Notice: After a long-term standstill a complete 150 h inspection according to inspection schedule should be carried out.
The Panda Generator 4. The Panda Generator 4.1 Type plate at the Generator Fig. 4.1-1: Type plate Fig. 4.1-2: Discription type plate 12.8.20 Kapitel/Chapter 4: The Panda Generator - Seite/Page 33...
The Panda Generator 4.2 Description of the Generator 4.2.1 Right Side View Fig. 4.2.1-1: Right Side View Thermostat housing Solenoid switch for starter motor Pulley V-Belt Starter motor V-belt for cooling water pump Thermo-sensor raw water Oil pressure switch/sensor Exhaust out Engine oil filter Freshwater return pipe Sound cover - base part...
The Panda Generator 4.2.2 Left Side View Fig. 4.2.2-1: Left Side View Excitation capacitors Raw water pump Air suction housing with air filter Raw water intake hose Failure bypass switch Fuel filter Air suction hose to induction elbow Raw water filter (Impellerfilter) Stop solenoid Fuel stop solenoid Pulley for internal cooling water pump...
The Panda Generator 4.2.3 Front View Fig. 4.2.3-1: Front View 13 14 Ventilation screw thermostat housing Raw water inlet Thermostat housing with thermostat set Fuel intake connection Pulley for internal cooling water pump Fuel backflow connection Pully V-Belt Oil drain hose V-belt internal cooling water pump Cable fuel pump Raw water pump...
The Panda Generator 4.2.4 Back View Fig. 4.2.4-1: Back View Excitation capacitors Cooling water connection block Air filter housing with air filter element Cover for oil-cooled bearing Boost capacitors Connection for external expension tank Generator front cover Connection external ventilation valve 12.8.20 Kapitel/Chapter 4: The Panda Generator - Seite/Page 37...
The Panda Generator 4.3 Details of functional units 4.3.1 Remote control panel The remote control panel is equipped with some new monitoring functions, which increases the operational safety of the generator. A failure message is shown over contacts which are normaly closed. If a connection is intermitted triggers this a failure message.
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The Panda Generator Fig. 4.3.1-2: Cooling Circuit - Schema 12.8.20 Kapitel/Chapter 4: The Panda Generator - Seite/Page 39...
The Panda Generator 4.3.3 Sensors and switches for operating surveillance Thermo-sensor at cylinder head Fig. 4.3.3-1: Thermo-switch at cylinder head The thermo-sensor at the cylinder head serves the monitoring of the generator temperature. Thermo-switch in the generator coil Fig. 4.3.3-2: Coil thermo-switch 1.
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The Panda Generator Thermo-sensor mixing elbow Fig. 4.3.3-4: Thermo-sensor mixing elboe Thermo-sensor water in Fig. 4.3.3-5: Thermo-sensor water in Thermo-sensor exhaust Thermo-sensor fresh water in Thermo-sensor fresh water out Oil pressure sensor Fig. 4.3.3-6: Oil pressure sensor In order to be able to monitore the lubricating oil system, an oil pressure sensor is built into the system.
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The Panda Generator Fig. 4.3.3-7: The Oil Circuit - Schema 12.8.20 Kapitel/Chapter 4: The Panda Generator - Seite/Page 43...
The Panda Generator 4.4 Operation instructions 4.4.1 Preliminary remark Fischer Panda recommends normal starter battery use. If a Tips regarding Starter Battery genset is required for extreme winter conditions, then the starter battery capacity should be doubled. It is recommended that the starter battery be regularly charged by a suitable battery-charging device (i.e., at least every 2...
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The Panda Generator 7. Check the Motor and Generator Mounting Screws are Tight. The mounting screws must be checked regularly to ensure the generator is safe. A visual check of these screws must be made, when the oil level is checked. 8.
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The Panda Generator Leere Seite / Intentionally blank Seite/Page 46 Kapitel/Chapter 4: The Panda Generator 12.8.20...
Generator operation instruction 5. Generator operation instruction 5.1 Personal requirements Only instructed persons are allowed to run the generator. Instructed Persons has read the manual of the generator and all ancillary components and external equipment. He must be acquaint with the specific risks and safety instructions.
It is harmless for the generator to deliver full nominal power for 2-3 hours. The hole conception of the Fischer Panda generator make sure, that the full power operation at extreme condition will not increase the engine temperatures over. Please note that the emissions of the generator also increase at full power operation.
5.2.5 Operating control system on the Fischer Panda generator Fischer Panda generators are equipped with various sensors/temperatures switches. The combustion engine is further equipped with a oil pressure control switch, which switches the motor off, if the oil pressure sinks to a particu- lar level.
6.1 Personal requirements The described installation must be done by a technical trained person or a Fischer Panda service point. 6.1.1 Hazard notes for the installation Follow the general safety instruction at the front of this Notice! manual.
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Installation Instructions Oil and fuel vapours can ignite at contact with ignition Warning! Danger of fire sources. Therefore: • No open flames during work on the generator. • Do not smoke. • Remove oil and fuel residues from the generator and floor. Contact with engine oil, antifreeze and fuel can result in Danger! Danger of poisoning damage to health.
Installation Instructions 6.2 Place of installation 6.2.1 Preliminary remark • There must be sufficient fresh air supply for the combustion air. • It has to be ensured that the cooling air supply from underneath or sidewise is sufficient. • During operation the sea cock has to be opened. •...
6.3 Generator Connections Sample for the connection at the Fischer Panda generator. See the description of the generator for the original loca- tion. All electrical wires are connected within the capsule tightly to the motor and the generator. This is also the case for fuel lines and cooling water lines.
Installation Instructions Fig. 6.3-2: Connection at the Generator - sample 1) External cooling water expansion tank Example - see section 5.2 for detailed information 2) External ventilation valve 6.4 Installation of the cooling system - raw water 6.4.1 General information The genset should have its own raw water (coolant water) inlet and should not be connected to any other engine systems.
In this case the impeller should be removed out of the impeller pump. Contact Fischer Panda for further information. Never change the impeller for many years, without NOTE: exchanging the old pump.
Installation Instructions Fig. 6.4.5-2: Rubber hose for vent valve - example The rubber hose for the external vent valve will be cut..and bend upwards. Fig. 6.4.5-3: Split rubber hose for vent valve Both hose ends will be extended respectively with a hose and connected with a vent valve 600 mm over the waterline.
Installation Instructions 6.5 Installation of the water cooled exhaust system 6.5.1 Installation of the standard exhaust system The generator exhaust system must remain completely independent and separate from the exhaust system of any other unit(s) on board. The water lock must be installed at the lowest point of the exhaust system. An optional noise insulated water lock can also be installed.
Installation Instructions If the waterlock is arranged in an unfavourable position, the cooling water flowing back in the exhaust hose can rise so high, that it reaches the exhaust stack. Since at least one discharge valve is always open when the engine is shut off, the sea water has free access to the combustion chamber.
Installation Instructions The picture below shows that the distance between the critical point at the exhaust elbow and the maximum permissible water level in the exhaust hose is stated with 600 mm. This distance should be understood as a minimum distance. 6.6.3 The volume of the waterlock The waterlock must be measured so large, that it can take the entire amount of water flowing back from the exhaust hose.
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Installation Instructions In Fig. 6.6.3.1-1, the waterlock is mounted in center Fig. 6.6.3.1-1: Ideal position of the waterlock underneath the generator. When the ship tilts, the position of the waterlock related to the critical point at the exhaust hose, changes only slightly. Tilted position 15 degrees - Fig.
Installation Instructions Summary: The preset minimum height of 600 mm must be regarded unconditionally and is only valid if the waterlock is mounted in its ideal position in center underneath the generator. A higher position is highly recommended if it has to be reckoned with tilted positions of 45 degrees.
In order to reduce the noise level of the generator unit to a minimum, an optional exhaust outlet muffler can be mounted next to the through-hull fitting. Additionally there is a component at Fischer Panda, which acts as both an „exhaust goose neck“, and water separator.
Installation Instructions Fig. 6.7-1: Installation Scheme exhaust / water separator 6.8 Installation exhaust water separator If the exhaust water separator was sufficiently highly installed, a goose neck is no longer necessary. The exhaust/ water separator fulfils the same function. If the „Super silent“ exhaust system were installed correctly, the generator will not disturb your boat neighbour.
The external Fuel pump should be installed near the tank. Electrical fuel pump Fig. 6.9.1-1: electrical fuel pump With the Fischer Panda generator is usually supplied an external, electrical fuel pump (DC). The fuel pump must be installed close at the fuel tank. The electrical connections is prepared at the generator.
6.9.3 Position of the pre-filter with water separator Additionally to the standard fine filter a prefilter with Fig. 6.9.3-1: Fischer Panda Fuel Prefilter S1 with water separator water separator must be installed outside of the sound insulation capsule in the fuel system line (not included in the delivery).
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Installation Instructions batteries in a row) To avoid large voltage drops the battery should be NOTE: installed as near as possible to the generator. The positive terminal of the battery is attached at the red cable, the negative pole at the blue cable. A t t e n t i o n ! : C o n s i d e r c o r r e c t c o n n e c t i o n It must be guaranteed that first the cables are attached at the sequence...
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Installation Instructions Negative battery cable Fig. 6.10.1-2: Negative Battery Cable The negative (-) battery cable is connected to the engine foot. Note! The battery negative pole may not be connected with the boat ground or with the protective grounding of the 120 V installation! DC-Relay Fig.
Installation Instructions 6.10.2 How to connect two 12 V batteries to a 24 V battery bank The starter batteries have to be connected in this order: Fig. 6.10.2-1: Installation starter battery 1. (+) cable of first battery 2. (-) cable of second battery Fig.
Installation Instructions 4. (-) cable of first battery Fig. 6.10.2-4: Installation starter batterie Disconnect the batteries in in reverse procedure. 6.10.3 Connection of the remote control panel - see separate control panel manual 6.11 Generator AC System Installation Before the electrical system is installed, READ the Warning!: Electrical Voltage SAFETY INSTRUCTIONS of this manual FIRST! Be sure that all electrical installations (including all safety...
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Installation Instructions represantive picture Fig. 6.11.2-1: AC-Control box 1 Grounding point at the AC-Control box 2 Label for mounting direction at the AC-Control box The AC-Control box is necessary for the operation of Panda generators. According to the generator capacity the AC Control box is variable dimensioned and equipped.
Installation Instructions Boost relay (not all models) Fig. 6.11.2-3: Boost relay Additionally, the automatic start booster is mounted at the generator or inside of the AC-Control box. The starting current is increased by connecting a second group of capacitors, if the voltage drops below a pre-set voltage.
If a proper break is the cause, this may lead to considerable damages at the generator. To prevent this, Fischer Panda offers a water sensor in his accessories program, which may be installed in the generator. This sensor identifies the flooding and switches the generator off. The sensor should be installed as close as possible to the capsule floor.
Installation Instructions 6.13.1 Instructions and measures on prevention of galvanic corrosion Several measures must be considered when making the installation so that galvanic corrosion can be avoided as much as possible: • Separation of the water column (between raw water and generator) after shutdown. This can either be a stop vlave turned by hand (Attention! The valve must be closed after each operation) or by the installation of an automatic ventilation valve.
The maintenance described here can be carried out by the operator unless otherwise indicated. Further maintenance work may only be carried out by specially trained specialist personnel or authorized repairers (Fischer Panda Service Points). This is especially true for work on the valve setting, diesel injection system and for engine repair.
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Maintenance Instructions Oil and fuel vapours can ignite on contact with ignition Warning!: Danger of fire sources. Therefore: • No open flames during work on the generator. • Do not smoke. • Remove oil and fuel residues from the generator and floor. Contact with engine oil, antifreeze and fuel can result in Danger! Danger of poisoning damage to health.
Maintenance Instructions Observe the instructions from your battery manufacturer. The different liquid systems (Cooling System, Fuel system WARNING: System may be pressurised! etc. may pressurised after operation. When the system is opened, the pressure can be relieved abruptly and expel hot gases and fluids.
Maintenance Instructions Maintenance intervals - see separate data sheet 7.4.2 Check of Hoses and Rubber Parts in the sound insulated capsule Check all hoses and hose connections for good condition. The rubber hoses are very sensitive to environmental influences. They wear out quickly in an environment of dry air, oil and fuel vapours, and high temperatures. The hoses must be checked regularly for elasticity.
• if the oil-level is under the minimum mark by less than 50h, there might be a technical problem! In that case, we recommend going to a shop or a Fischer Panda service point. • if the oil is cloudy or even „creamy“, coolant might have mixed with the oil. See a garage or a Fischer Panda service point immediately.
Maintenance Instructions If oil-level is still too low (under 2/3): repeat steps 4-6. 7.6.2 After the oil level check and refilling the oil • Put the oil dipstick back into the check rail. • Close the oil filling cap. • Remove potential oil stains and splashes from the generator and surroundings. •...
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Maintenance Instructions - with generators that have an external oil drain hose: Release the oil drain hose from the mounting. - with generators that have an internal oil drain hose: Open the lead-through for the oil drain hose (left turn of the sealing).
Maintenance Instructions Oil screen with generators with EA300 engines Fig. 7.7-4: Oil screen The oil screen should be cleaned every 500 operating hours: to do so follow the instructions in the engine manual. Use spanner size 17 mm. Sample picture 6.
Maintenance Instructions 7.8 Verifying the starter battery and (if necessary) the battery bank Check the condition of the battery. Proceed here as prescribed by the battery manufacturer. If from the battery manufacturer not otherwise mentioned. 7.8.1 Battery 7.8.1.1 Check battery and cable connections •...
Maintenance Instructions 7.8.1.3 Check electrolyte density • Measure the electrolyte density of individual cells with a Fig. 7.8.1.3-1: Battery commercial hydrometer. The hydrometer reading (see table on following page) indicates the battery’s state of charge. During measurement, the temperature of the electrolyte should preferably be 20 °C.
Maintenance Instructions 7.9 Checking the water separator in the fuel supply The pre-filter with water separator has a cock underneath, by Fig. 7.9-1: Pre-filter with water separator which means the water can be drained. This water sinks to the bottom, due to the difference in the densities of water and fuel.
Maintenance Instructions 7.9.2 Alternative replacement of the air filter mat with pull out holder 1. Air filter housing with pull out holder. Fig. 7.9.2-1: Air suction housing with pull out holder 2. Tip the two fasteners 90°. Fig. 7.9.2-2: Air suction housing with pull out holder 3.
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Maintenance Instructions 4. Replace the air filter mat. Fig. 7.9.2-4: Air suction housing with pull out holder 5. Re-assembly in reversed order. 12.8.20 Kapitel/Chapter 7: Maintenance Instructions - Seite/Page 89...
Maintenance Instructions 7.9.3 Alternative replacement of the air filter at housing with snap fasteners 1. Open the combustion air housing by loosening the closure Fig. 7.9.3-1: Air suction housing on the right side of the housing. 01. Closure 2. Open the combustion air housing by loosening the closure Fig.
Maintenance Instructions 7.9.4 Ventilation of the coolant circuit / freshwater Special notes for the ventilation of the cooling system Attention If the cooling water is drained, or if other air has entered the cooling system, it is necessary to ventilate the cooling system.
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Maintenance Instructions 2. Open the ventilating screw on the thermostat casing. Fig. 7.9-3: Ventilating screw on the thermostat housing Use spanner size 10 mm. 3. Pour cooling water into the cooling water filling necks. Fig. 7.9-4: Cooling water filler cap (At generators without filler, The cooling water can be filled into the external expansion tank instead) 4.
Maintenance Instructions 7.9.5 V-belt replacement for the internal cooling water pump The V-belt wears in a short time due to high ambient temperature within the closed capsule (approx. 85 °C). The air in the generator capsule is not only warm but also very dry. Therefore it is possible, that the „softener“ in the rubber composers wear after a very short time of operation.
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Maintenance Instructions 3. The alternator must be pressed in the direction of the Fig. 7.9.5-3: Alternator thermostat housing. 4. Exchange the V-belt. Sample Picture 5. Afterwards, the V-belt must be tightened again. Fig. 7.9.5-4: V-belt 6. The V-belt must be tightened in such a way, that it is possible to press it about approx.
Maintenance Instructions 7.10 The raw water circuit 7.10.1 Clean raw water filter The raw water filter should be released regularly from Fig. 7.10.1-1: Raw water filter arrears. In each case the water cock must be closed before. It is mostly sufficient to beat the filter punnet. If water should seep through the cover of the raw water filter, this may be sealed in no case with adhesive or sealant.
Maintenance Instructions 7.11.1 Replacement of the impeller Close the raw water stop cock. Fig. 7.11.1-1: Raw water cock Representative picture Raw water pump on the front side of the genset. Fig. 7.11.1-2: Raw water pump Representative picture Remove the cover of the raw water pump by loosen the Fig.
Maintenance Instructions Fig. 7.11.1-4: Impeller pump Pull to the impeller with a multigrip pliers of the wave. Mark the impeller, to make sure that these is used in the correct position at re-installation. Representative picture Check to the impeller for damage and replace it if Fig.
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Maintenance Instructions have been removed, the capacitors must be discharged by bridging the capacitor terminals with a discharge reactor. The capacitors can be checked using a multimeter with capacitor measuring. The capacitors fitted inside the cabinet are discharged over the soldered resistor at every capacitor. The discharge over the discharge reactor (see special tools) is security because the capacitor voltage is lethal.
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Maintenance Instructions The capacitors should not be removed from the electrical cabinet before the check is made. Checking the electrical connections to the Capacitor It must be ensured that the electrical connections to the capacitor are always tight fitting. Loose connections with transitional resistance can mean that the contact surfaces will become heated externally.
Generator Faults 8. Generator Faults 8.1 Personal requirements The work described here, unless otherwise indicated, are performed by the operator. Any further repair work may be performed only by specially trained personnel or by authorized repair shops (Fischer Panda service points). This is especially for working on the valve timing, fuel injection system and the engine repair. 8.2 Hazard notes for this chapter see “Safety first!”...
Generator Faults Contact with engine oil, antifreeze and fuel can result in Danger!: Danger of poisoning damage to health. Therefor: • Avoid skin contact with engine oil, fuel and antifreeze. • Remove oil and fuel splashes and antifreeze from the skin immediately.
Generator Faults 8.4 Troubleshooting Table and Flowchart 8.4.1 Generator output voltage too low Cause Solution Generator is overloaded. Reduce the electrical load (switch off load) Motor is not reaching the rated rpm. Refer to „motor faults“ section. Defective capacitor(s). Check capacitors and replace if necessary. 8.4.2 Generator voltage too high Cause Solution...
Generator Faults 8.4.7 Motor does not achieve enough speed during starting process Cause Solution Starter battery voltage insufficient. Check battery. Damaged bearing(s) piston (seized). Repairs need to be carried out by Kubota-Service. (refer to Kubota motor-manual) Cooling water in combustion chamber. 1.
Generator Faults Cause Solution Lack of oil pressure sensor tripped). Is indicated on the remote control Check oil-level and if necessary top up. panel. Check motor's oil-pressure and have repaired by Kubota-Service if necessary. 8.4.12 Sooty, black exhaust Cause Solution Generator is overloaded.
Generator Faults 8.5 Versions of the generator power terminal box Generator Power Terminal Box 120 V / 60 Hz Fig. 8.5-1: Generator power terminal box 120 V / 60 Hz Z1.2 In these terminal box there are the electrical connection points for the AC generator.
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Generator Faults Generator Power Terminal Box 240 V / 60 Hz (208 V / Fig. 8.5-3: Generator power terminal box 240 V / 60 Hz 60 Hz) In these terminal box there are the electrical connection points for the AC generator. Here is also the bridge for the protective grounding of the generator.
Generator Faults Fig. 8.5-6: Wiring diagram DVS - 120 V + 240 V / 60 Hz 8.6 Overloading the generator Please ensure that the generator is not overloaded. This must be considered, especially with regards to multi power generators. In this case the extra load including the electrical performance can be considerably greater than the drive performance of the motor, which can eventually lead to a damaged motor.
„normally“. The Fischer Panda generators are aligned that they keep these default values during normal load. With high load or overload it can occur that the voltage drops on 190 V (95 V in the 60 Hz version) and partly still more deeply.
Generator Faults (Note: The current arises from the rest magnetism of the rotor, which induces a voltage in the winding). 8.6.4 Measuring the Ohm Resistance of the Generator Windings If a short circuit could not be found by using a multi-meter, then the windings parts of the generator must be checked by means of an Ohmmeter that is suitable for low resistance values.
Generator Faults 8.6.6 Measuring the Inductive Resistance An Ohm measurement of a winding does not always give reliable information concerning the state of the winding. If there are resistance irregularities between the windings parts, this is a sure sign that the winding is defective. This means the opposite cannot be concluded.
Generator Faults 8.8 Engine Starting Problems 8.8.1 Electric Fuel Solenoid Valve The fuel solenoid valve is located in front of the injection pump. It opens automatically, if the „START“-button is pressed on remote control panel. If the generator is switched to „OFF“, the solenoid valve closes. It takes some seconds, before the generator stops.
Generator Faults This period can be reduced by pushing the button on the front of the generator. The generator can be started by means of the remote control as long as the button is depressed. The switch/ button bypasses any faults allowing the generator to run.
Generator Faults the only handling error that can be made on board that can lead to fatal consequences for both generator and operator. 8.9 Check and discharge the capacitors NEVER check the capacitors whilst the generator motor Attention!: is running! Charged capacitors can be lethal. Do not contact the capacitors with bare fingers or non-insulated metallic objects! In order to test the capacitors, the terminal lead wires have to be disconnected using pliers...
Generator Faults Checking Fig. 8.9-3: Capacitor checking Switch the multimeter to capacitor measuring and connect the meter end probes to the capacitor terminals. Measure capacity of the capacitor. Check all capacitors in the electrical cabinet Test each capacitor by touching the multimeter (set on capacitor measuring) probes on the capacitor terminals: measure the capacity of the capacitors.
Tables Generato Rated current Generator Rated current Panda 14000 - 230 V / 50 Hz 48,0 A Panda 14000 - 400 V / 50 Hz 15,2 A Panda 14000 - 120 V / 60 Hz 112,7 A Other Generator typs on request! 9.3 Cable cross section Fig.
Use a mixture of water and antifreeze. The antifreeze needs to be suitable for aluminium. The antifreeze concentration must be regularly checked in the interests of safety. Fischer Panda recommend to use the product: GLYSANTIN PROTECT PLUS/G 48 Engine coolant automotive industry Product description Product name GLYSANTIN ®...
Tables 9.6.1 Coolant mixture ratio Water/antifreeze Temperature 70:30 -20 °C 65:35 -25 °C 60:40 -30 °C 55:45 -35 °C 50:50 -40 °C Seite/Page 120 - Kapitel/Chapter 9: Tables 12.8.20...
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User Manual Digital control system for generators FISCHER PANDA GENERATORS, INC. 351 S Andrews Avenue Pompano Beach, Florida 33069 Toll-free (800) 508-6494 - Phone (954) 462-2800 - Fax (954) 462-2801 E-Mail: service@fischerpanda.com -Web Site: www.fischerpanda.com Document release 002/ February 2020...
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/ temperature sensing devices as specified / detailed in this document. System components need to be wired as per Fischer Panda Inc. wiring diagram D00037 (see attachments to this document). Basically, the control system is made of the components listed below:...
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CT186 and control panel GP178. Such communication runs on a serial data link as per ISO 1189 (CAN). Protocol details on this data connection are proprietary to Fischer Panda Inc. and not covered in this document. Any user interaction with the control system will be through the control panel which is then reporting back to the control system VCS183 via this data link.
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For this reason such emergency operation shall be restricted to an absolute minimum and the user is required to contact Fischer Panda Service immediately. Optical status Operational status of the current sensing device is indicated by 2 LEDs. For details see...
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It points to a serious problem with potential catastrophic implications, leading to a total generator loss! Users are strongly advised to contact Fischer Panda for further advice if ever ending up in this situation! The control panel will report such status.
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Selecting desired output Fischer Panda generators for commercial domestic applications will always provide two outputs of nominal 120V/60Hz each. Connection cables coming from these coils are labelled H1.1/H1.2 and H2.1/H2.2. Depending on the way these outputs are connected the power provided to the user is either 120V only or 120/240V.
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12kVA and higher; it is not required for generators with lower nominal output power. Fuel level sensor is supposed to be a linear resistive sensor with below specifications. It is not part of Fischer Panda scope of supply. Sensors connect to J8 as below: •...
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16. HEX coded format of messages only (2 lines, “MISWL” and “MISWH”) 17. Calendar date as set in this panel 18. Time as set in this panel 19. Fischer Panda CAN node address 20. NMEA node address View system ID...
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