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Summary of Contents for Fischer Panda Panda 4000s.Neo PMS
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Page 1: Marine Generator Manual
Marine Generator Manual Panda 4000s.Neo PMS Super silent technology 230 V 50 Hz 4 kVA 2x115 V 50 Hz 4 kVA Panda_4000s.Neo_PMS_eng.R02 23.3.18... -
Page 2: Current Revision Status
Duplication and change of the manual is permitted only in consultation with the manufacturer! Fischer Panda GmbH, 33104 Paderborn, reserves all rights regarding text and graphics. Details are given to the best of our knowledge. No liability is accepted for correctness. Technical modifications for improving the product without previous notice may be undertaken without notice. -
Page 3: Table Of Contents
Panda Transport Box.......................... 22 3.2.1 Bolted Fischer Panda Transport Box .................. 22 3.2.2 Fischer Panda Transport Box with metal tab closure ............22 Transport and Loading/Unloading ...................... 22 3.3.1 Transporting the generator ....................22 3.3.2 Loading/unloading of the generator ................ - Page 4 Arrangements for conservation: ................29 3.5.4.2 Arrangements after a long-term standstill (shutdown) / recommissioning (more than 6 months): ....................... 30 Panda 4000s.Neo PMS generator ......................31 Type plate at the generator ......................... 31 Description of the Generator ....................... 32 4.2.1 Right side view ........................
- Page 5 Inhalt / Contens 5.6.1 Possible cause for water in the exhaust hose ..............53 5.6.1.1 Possible cause: exhaust hose................53 5.6.1.2 Possible cause: cooling water hose ..............53 5.6.2 Installation area of the waterlock ..................53 5.6.3 The volume of the waterlock ...................
- Page 6 Inhalt / Contens 6.13 The raw water circuit ........................... 79 6.13.1 Clean raw water filter ......................79 6.13.2 Causes with frequent impeller waste .................. 79 6.13.3 Replacement of the impeller ....................80 7 Generator Tables............................83 Diameter of conduits ........................
- Page 7 Not only do you have a Fischer Panda generator on board, you also have worldwide support from the Fischer Panda Team. Please take the time to read this and find how we can support you further.
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Page 8: General Instructions And Regulations
General Instructions and Regulations 1. General Instructions and Regulations 1.1 Safety first! These symbols are used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury of lethal danger during certain maintenance work or operations. Read these instructions carefully. Can cause acute or chronic health impairments or death WARNING: Hazardous materials even in very small quantities if inhaled, swallowed, or... - Page 9 General Instructions and Regulations General warning of a hazard area WARNING: General warning Can cause acute or chronic health impairments or death WARNING: Danger due to inhalation and/or even in very small quantities if inhaled or ingested. ingestion Warning of live parts that may cause electric shock upon WARNING: Risk of electric shock upon contact contact.
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Page 10: Tools
General Instructions and Regulations Wearing the applicable snugly fitting protective clothing MANDATORY INSTRUCTION: Wear snugly fitting provides protection from hazards and can prevent damage to protective clothing (PPE). your health. Wearing hearing protection provides protection from acute MANDATORY INSTRUCTION: Wear hearing and gradual hearing loss. - Page 11 General Instructions and Regulations Socket wrench set Hexagon socket wrench set Clamp-on ammeter (DC for synchronous generators; AC for asynchronous generators) Torque wrench 23.3.18 Kapitel/Chapter 1: General Instructions and Regulations - Seite/Page 11...
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Page 12: Manufacturer Declaration In Accordance With The Machinery Directive 2006/42/Ec
• You will receive free upgrades as necessary. Additional advantages: Based on your complete data record, Fischer Panda technicians can provide you with fast assistance, since 90 % of the disturbances result from defects in the periphery. Problems due to installation errors can be recognized in advance. -
Page 13: Safety Instructions - Safety First
General Instructions and Regulations 1.5 Safety Instructions - Safety First! 1.5.1 Safe operation Careful handling of the equipment is the best insurance against an accident. Read the manual diligently, and make sure you understand it before starting up the equipment. All operators, regardless of their experience level, shall read this manual and additional pertinent manuals before commissioning the equipment or installing an attachment. -
Page 14: Safe Handling Of Fuels And Lubricants
General Instructions and Regulations 1.5.5 Safe handling of fuels and lubricants Keep fuels and lubricants away from naked fire. Before filling up the tank and/or applying lubricant, always shut down the generator and secure it against accidental start-up. Do not smoke and avoid naked flame and sparking near fuels and the generator. Fuel is highly flammable and may explode under certain conditions. -
Page 15: Safety Precautions Against Burns And Battery Explosions
General Instructions and Regulations 1.5.7 Safety precautions against burns and battery explosions The generator and its cooling agents and lubricants as well as the fuel can get hot while the generator is operated. Use caution around hot components such as parts containing exhaust fumes, radiator, hoses, and engine block during operation and after the generator was shut down. -
Page 16: Implementation Of Safety Inspections And Maintenance
General Instructions and Regulations 1.5.10 Implementation of safety inspections and maintenance Disconnect the battery from the engine before performing service work. Affix a sign to the control panel - both the main and the corresponding slave panel - with the instruction “DO NOT START UP - MAINTENANCE IN PROGRESS“... -
Page 17: Protective Conductor And Potential Equalisation
General Instructions and Regulations 1.6.1.1 Protective conductor and potential equalisation: Electric voltage above 50 V may be life-threatening. Fort this reason systems are grounded with a protective conductor. In connection with a RCD the current supply will be disconnected in case of a failure. Appropriate safety precautions like the RCD and corresponding fuses have to be provided by the customer to guarantee a save operation of the generator. -
Page 18: Safety Instructions Concerning Cables
• Battery connection cables shall be installed with utmost care and shall be checked for excessive heating under load. Check the battery near vibrating components regularly for chafing and insulation defects. ATTENTION! For battery charger generators (Fischer Panda AGT-DC)! Prior to installation, verify that the voltage of the battery bank complies with the output voltage of the generator. -
Page 19: In Case Of Emergency First Aid / Im Notfall - Erste Hilfe
In case of Emergency First Aid / Im Notfall - Erste Hilfe 2. In case of Emergency First Aid / Im Notfall - Erste Hilfe First Aid in case of accidents by electrical shocks 5 Safety steps to follow if someone is the victim of electrical shock Do not touch the injured person while the generator is running. -
Page 20: When An Adult Stops Breathing
In case of Emergency First Aid / Im Notfall - Erste Hilfe 2.1 WHEN AN ADULT STOPS BREATHING DO NOT attempt to perform the rescue breathing Warning: techniques provided on this page, unless certified. Performance of these techniques by uncertified personnel could result in further injury or death to the victim. -
Page 21: Basics
This manual is work instruction and operation instruction for the owner and user of Fischer Panda generators. The manual is the base and the guideline for the correct installation and maintenance of Fischer Panda Generators. The manual does not substitute the technical evaluation and should be used as an example guide only. -
Page 22: Panda Transport Box
3.3.1 Transporting the generator • The generator must always be upright for transport. • For transport, the Fischer Panda Transport Box shall be used for the generator. The generator shall be securely attached to the bottom of the box. • For loading/unloading, an adequate industrial truck shall be used. -
Page 23: Scope Of Delivery
An adequate lifting yoke shall be used for transport/ Fig. 3.3-1: Lifting yoke (example) loading 3.4 Scope of delivery The Fischer Panda PMS generator system contains following components: 3.4.1 Asynchronous Generator: Fischer Panda Generator Fig. 3.4-1: Fischer Panda Generator representative picture Remote control panel Fig. - Page 24 AC Control Box is not required for this generators. representative picture Fischer Panda Manual Fig. 3.4.1-4: Fischer Panda Manual The Fischer Panda Manual contains following components: • Clear foil bag with general informations ect. • Generator manual with added remote control panel manual •...
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Page 25: Opening The Mpl Sound Insulation Capsule
3.4.2 Opening the MPL sound insulation capsule To open the sound insulation capsule, the closures must Fig. 3.4-1: Sound insulation capsule, side part be rotated roughly 180° counter-clockwise. Use a flat head screwdriver. Pull the sidewalls out by gripping into the slots. -
Page 26: Opening The Gfk Sound Insulation Capsule
3.4.3 Opening the GFK sound insulation capsule GFK sound insulation capsule with lash closures Fig. 3.4-1: Lash closures To open the lash closures pull the handle in arrow Fig. 3.4-2: Lash closures direction and lift the lash of the closure pin. After lifting of the lashes, the sound isolation cover upper pars can be removed. -
Page 27: Reference Note For The Starter Battery At A Long-Term Standstill
For a 24 V battery applies 23,4 V lower open-circuit voltage (battery flat) - conservation charging 26,4 V. These data relate to a battery temperature of 20-25°C. Consider the specifications of the battery manufacturer. Fischer Panda recommendation: Notice: • Install a battery main switch and turn it to the off-position. -
Page 28: Arrangements For Deconservation After A Medium-Term Standstill (3 To 6 Months)
• Check anti-freeze protection of the cooling water and refill if applicable. The anti-freeze protection should not be older than 2 years. The content of the anti-freeze protection should be between 40% and 60% to ensure corrosion protection in the cooling water circuit; Refill anti-freeze if necessary. If cooling water will be drained, for example after a conservation of the engine, no water should remain within the engine during the stand still. -
Page 29: Arrangements At A Long-Term Standstill / Shutdown
• Visual inspection of the generator according to initial operation and start generator. 3.5.4 Arrangements at a long-term standstill / shutdown Standstill (more than 6 months) 3.5.4.1 Arrangements for conservation: • Check the charge of battery and recharge approximately every 3 months if necessary. Consider the specifications of the battery manufacturer. -
Page 30: Arrangements After A Long-Term Standstill (Shutdown) / Recommissioning (More Than 6 Months)
• Keep shut-off lever at generator in 0-position and activate starter for approx. 10 sec. Make a break for 10 sec. and repeat procedure twice. • Visual inspection of the generator according to initial operation and start generator. Fischer Panda recommendation: Notice: After a long-term standstill a complete 150 h inspection according to inspection schedule should be carried out. -
Page 31: Panda 4000S.neo Pms Generator
Panda 4000s.Neo PMS generator 4. Panda 4000s.Neo PMS generator 4.1 Type plate at the generator Fig. 4.1-1: Type plate Fig. 4.1-2: Discription type plate 23.3.18 Kapitel/Chapter 4: Panda 4000s.Neo PMS generator - Seite/Page 31... -
Page 32: Description Of The Generator
Generator housing with coil Oil pressure switch Generator power distribution box Oil filter Air filter housing Oil drain hose Oil filler cap Dip stick Injection pump Circuit breaker 15A for AC power out Seite/Page 32 - Kaptitel/Chapter 4: Panda 4000s.Neo PMS generator 23.3.18... -
Page 33: Left Side View
Electrical fresh water pump Generator housing with coil Temperature sensor at cylinder head Sound cover base part Thermostat housing Solenoid switch for starter motor Bleeding screw at thermostat housing Starter motor 23.3.18 Kapitel/Chapter 4: Panda 4000s.Neo PMS generator - Seite/Page 33... -
Page 34: Front View
Raw water in Coolant feed line from external expansion tank Oil filter Connection for external ventilation valve Raw water pump Coolant bleeding line to external expansion tank Oil filler cap Seite/Page 34 - Kaptitel/Chapter 4: Panda 4000s.Neo PMS generator 23.3.18... -
Page 35: Back View
Cable generator power out Air filter Cable for remote control panel Generator housing back cover Passage for starter battery cable Fuses and relays Passage for starter battery cable Cable for fuel pump 23.3.18 Kapitel/Chapter 4: Panda 4000s.Neo PMS generator - Seite/Page 35... -
Page 36: Details Of Function Units
Warning light for engine temperature Power „ON/OFF“-button Warning light for exhaust temperature Generator „Start“-button Warning light for oil pressure Control light „Override“ See remote control panel data sheet for details! Notice!: Seite/Page 36 - Kaptitel/Chapter 4: Panda 4000s.Neo PMS generator 23.3.18... -
Page 37: Components Of The Cooling System
Panda 4000s.Neo PMS generator 4.3.2 Components of the cooling system Fig. 4.3.2-1: Cooling system 23.3.18 Kapitel/Chapter 4: Panda 4000s.Neo PMS generator - Seite/Page 37... -
Page 38: Components Of The Fuel System
Panda 4000s.Neo PMS generator 4.3.3 Components of the fuel system Fig. 4.3.3-1: Components of the fuel system Seite/Page 38 - Kaptitel/Chapter 4: Panda 4000s.Neo PMS generator 23.3.18... -
Page 39: Components Of The Electrical System
Panda 4000s.Neo PMS generator 4.3.4 Components of the electrical system Fig. 4.3.4-1: Components of the electrical system 23.3.18 Kapitel/Chapter 4: Panda 4000s.Neo PMS generator - Seite/Page 39... -
Page 40: Components Of The Oil Circuit
4.3.6 Sensors and switches for operating surveillance Thermo sensor at engine Fig. 4.3.6-1: Thermo sensor at engine The thermo sensor at the engine is used for monitoring the engine temperature. Seite/Page 40 - Kaptitel/Chapter 4: Panda 4000s.Neo PMS generator 23.3.18... - Page 41 One thermo sensor is located in the stator winding Oil pressure switch Fig. 4.3.6-4: Oil pressure switch In order to be able to monitor the lubricating oil system, an oil pressure switch is built into the system. 23.3.18 Kapitel/Chapter 4: Panda 4000s.Neo PMS generator - Seite/Page 41...
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Page 42: Operation Instructions - See Separate Remote Control Panel Manual
4.4.1 Daily routine checks before starting - See remote control panel manual 4.4.2 Starting Generator - See remote control panel manual 4.4.3 Stopping the Generator - See remote control panel manual Seite/Page 42 - Kaptitel/Chapter 4: Panda 4000s.Neo PMS generator 23.3.18... -
Page 43: Installation Instructions
5.1 Personal requirements The described installation must be done by a technical trained person or a Fischer Panda service point. 5.1.1 Hazard notes for the installation Follow the general safety instruction at the front of this Notice: manual. - Page 44 Installation Instructions Oil and fuel vapours can ignite at contact with ignition Warning!: Danger of fire sources. Therefore: • No open flames during work on the generator. • Do not smoke. • Remove oil and fuel residues from the generator and floor. Contact with engine oil, antifreeze and fuel can result in Danger!: Danger of poisoning damage to health.
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Page 45: Place Of Installation
Installation Instructions 5.2 Place of installation 5.2.1 Preliminary remark • There must be sufficient fresh air supply for the combustion air. • It has to be ensured that the cooling air supply from underneath or sidewise is sufficient. • During operation the sea cock has to be opened. •... -
Page 46: Advice For Optimal Sound Insulation
Installation Instructions 5.2.3 Advice for optimal sound insulation The convenient base consists of a stable framework, on Fig. 5.2.3-1: Generator base which the generator is fastened by means of shock- mounts. Since the aggregate is „free“ downwards, the combustion air can be sucked in unhindered. In addition the vibrations are void which would arise with a closed capsule base. -
Page 47: Installation Of The Cooling System - Raw Water
Installation Instructions Fig. 5.3-2: Connection at the Generator - sample 9. Cable fuel pump 12. Passage starter battery cable 10. Cable generator AC out 13. Passage starter battery cable 11. Cable for remote control panel 5.4 Installation of the cooling system - raw water 5.4.1 General information The genset should have its own raw water (coolant water) inlet and should not be connected to any other engine systems. -
Page 48: Generator Installation Above Waterline
In this case the impeller should be removed out of the impeller pump. Contact Fischer Panda for further information. Never change the impeller for many years, without NOTE: exchanging the old pump. -
Page 49: Raw Water Installation Scheme
Installation Instructions chamber of the engine. This will lead to damage the engine in a short term! Fig. 5.4.5-2: Rubber hose for vent valve - example The rubber hose for the external vent valve will be cut..and bend upwards. Fig. -
Page 50: First Filling And Ventilation Of The Internal Cooling Water Circuit
Installation Instructions 5.4.6 First filling and ventilation of the internal cooling water circuit The expansion tank is supplied with a pressure relief ATTENTION!: Risk of scalding. valve in the cap with 500 mbar. It is possible when operating the generator hot cooling water can leak here if there is an overpressure. -
Page 51: Anti-Freeze In The Cooling Water Circuit
Installation Instructions ATTENTION: Check circulation During the ventilating process repeated checks must be made to check the cooling water is indeed circulating. If there are air bubbles in the internal cooling water pump, it is possible that the cooling water is not circulating. The generator will heat up very quickly and switch off, because of overheating 5.4.6.1 Anti-freeze in the cooling water circuit In the interest of safety, the concentration of the coolant should be checked on a regular basis. -
Page 52: Installation Of The Water Cooled Exhaust System
Installation Instructions 5.5 Installation of the water cooled exhaust system 5.5.1 Installation of the standard exhaust system The generator exhaust system must remain completely independent and separate from the exhaust system of any other unit(s) on board. The water lock must be installed at the lowest point of the exhaust system. An optional noise insulated water lock can also be installed. -
Page 53: Possible Cause For Water In The Exhaust Hose
Installation Instructions Thereby, the position of the generator and the waterlock, as well as the arrangement of the cooling water and exhaust hoses play the decisive role. If the waterlock is arranged in an unfavourable position, the cooling water flowing back in the exhaust hose can rise so high, that it reaches the exhaust stack. -
Page 54: The Volume Of The Waterlock
Installation Instructions The deeper the waterlock is located underneath the generator, the better the protection from entering water into the combustion chamber. The picture below shows that the distance between the critical point at the exhaust elbow and the maximum permissible water level in the exhaust hose is stated with 600 mm. - Page 55 Installation Instructions In Fig. 5.6.3.1-1, the waterlock is mounted in center Fig. 5.6.3.1-1: Ideal position of the waterlock underneath the generator. When the ship tilts, the position of the waterlock related to the critical point at the exhaust hose, changes only slightly. Tilted position 15 degrees - Fig.
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Page 56: Example Of The Installation Of The Waterlock Off-Center And Possible Effects
Installation Instructions Summary: The preset minimum height of 600 mm must be regarded unconditionally and is only valid if the waterlock is mounted in its ideal position in center underneath the generator. A higher position is highly recommended if it has to be reckoned with tilted positions of 45 degrees. -
Page 57: Exhaust / Water Separator
In order to reduce the noise level of the generator unit to a minimum, an optional exhaust outlet muffler can be mounted next to the through-hull fitting. Additionally there is a component at Fischer Panda, which acts as both an „exhaust goose neck“, and water separator. -
Page 58: Installation Exhaust Water Separator
Installation Instructions Fig. 5.7.0-1: Installation Scheme exhaust / water separator 5.8 Installation exhaust water separator If the exhaust water separator was sufficiently highly installed, a goose neck is no longer necessary. The exhaust/ water separator fulfils the same function. If the „Super silent“ exhaust system were installed correctly, the generator will not disturb your boat neighbour. -
Page 59: Fuel System Installation
The external Fuel pump should be installed near the fuel tank Electrical fuel pump Fig. 5.9.1-1: electrical fuel pump With the Fischer Panda generator is usually supplied an external, electrical fuel pump (DC). The fuel pump must be installed close at the fuel tank. The electrical connections is prepared at the generator. -
Page 60: Connection Of The Fuel Lines At The Tank
Installation Instructions Fig. 5.9.1-2: Fuel system - schema 1. Fuel tank 4. Non return valve 2. External fuel pump 5. External fuel fine filter 3. External fuel prefilter with water separator 6. Generator External fine filter Fig. 5.9-3: externer Feinfilter At generators with FP 320, Kubota EA 300 or Farymann engines, the fine filter is delivered with the generator. -
Page 61: Position Of The Pre-Filter With Water Separator
Installation Instructions period, in order to preserve the starter battery. Non-return valve for the fuel return pipe ATTENTION! If the fuel tank should be installed over the level of the generator (e.g. daily tank), then a non-return valve must be installed into the fuel return pipe to guarantee that through the return pipe no fuel is led into the injection pump. - Page 62 Installation Instructions To avoid large voltage drops the battery should be NOTE: installed as near as possible to the generator. The positive terminal of the battery is attached at the red cable, the negative pole at the blue cable. It must be guaranteed that first the cables are attached at the A t t e n t i o n ! : C o n s i d e r c o r r e c t c o n n e c t i o n generator and then at the battery.
- Page 63 Installation Instructions Positive battery cable Fig. 5.10.1-2: Positive battery cable The positive (+) battery cable is connected directly to the solenoid switch of the starter. Negative battery cable Fig. 5.10.1-3: Negative battery cable The negative (-) battery cable is connected to the engine foot.
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Page 64: Generator Ac System Installation
Installation Instructions Fig. 5.10.1-5: Connection starter battery 24 V - scheme 1. Generator 3. Fuse 2. Battery block 4. Battery main switch 5.11 Generator AC System Installation Before the electrical system is installed, READ the ATTENTION! SAFETY INSTRUCTIONS of this manual FIRST! Be sure that all electrical installations (including all safety systems) comply with all required regulations of the regional authorities. -
Page 65: Power Source Selector
Installation Instructions Fig. 5.11-1: Electrical installation - example 1. Generator 4. Remote control panel 2. Electrical fuel pump DC 5. Starter battery DC 3. Generator AC out 5.11.1 Power source selector A power source selector switch must be installed between the PMGi power out and the ship's electrical supply system. - Page 66 Installation Instructions 3-Way Cam Switch Fig. 5.11.1-1: 3-Way Cam Switch A 3-way cam switch should be used. This switch basic positions: „Shore power“ - „OFF“ - „Generator“. If an (DC-AC) inverter is used, a fourth position will be required. 0. OFF I.
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Page 67: Instructions On Prevention Of Galvanic Corrosion
Installation Instructions 5.12 Instructions on prevention of galvanic corrosion Galvanic corrosion If several machines are connected by a common electrical potential (e.g. mass) and the system is also still in contact with other metal parts (e.g. the hull of a neighbour ship), always assume that the different components proceed different electrical voltage, which affect the entire system and the components. -
Page 68: Initial Operation
The original initial operation record has to be sent to Note: Fischer Panda to receive the complete guarantee. Please make a copy for your own documentation. Seite/Page 68 - Kaptitel/Chapter 5: Installation Instructions 23.3.18... -
Page 69: Maintenance Instructions
6.1 Personal requirements All maintenance work - if not specially marked - can be made by the trained persons. Further maintenance work must only be made by Technical personel or Fischer Panda service points. 6.2 Personal requirements All maintenance, if not special marked, can be done by the trained persons. - Page 70 Maintenance Instructions Oil and fuel vapours can ignite on contact with ignition Warning!: Danger of fire sources. Therefore: • No open flames during work on the generator. • Do not smoke. • Remove oil and fuel residues from the generator and floor. Contact with engine oil, antifreeze and fuel can result in Danger!: Danger of poisoning damage to health.
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Page 71: Environmental Protection
6.4.1 Maintenance parts Fig. 6.4.1-1: Maintenance parts FP Art No. Maintenance Part 0015567 Valve Cover Gasket 0015560 Air Filter Fischer Panda G1 0000651 Impeller set for pump F35B with O-seal and gasket 0003990 Fuel in line filter 8mm plastic housing 0004666 Oil Filter for FP-320 Fig. -
Page 72: Checks Before Each Start
Maintenance Instructions 6.4.2 Checks before each start • Oil level • Leaks in the Cooling system • Visual check for any changes, leaks in the oil drain system, v-belt, cable connections, hose clips, air filter, fuel lines 6.5 Maintenance interval For the maintenance interval, please see the „General information for PMS generators“... -
Page 73: Refilling Oil
• if the oil-level is under the minimum mark by less than 50 h, there might be a technical problem! In that case, we recommend going to a shop or a Fischer Panda service point. • if the oil is cloudy or even „creamy“, coolant might have mixed with the oil. See a garage or a Fischer Panda service point immediately. -
Page 74: After The Oil Level Check And Refilling The Oil
Maintenance Instructions 5. Wipe off the oil dipstick and put it into the check rail. 6. Pull the oil dipstick out of the check rail and check the oil-level. See section 6.7, “Checking oil-level,” on page 72. If oil-level is still too low (under 2/3): repeat steps 4-6. 6.7.2 After the oil level check and refilling the oil •... - Page 75 Maintenance Instructions 2. Loosen oil filling cap Fig. 6.8-1: Oil filling cap Unscrew the oil filling cap. This is necessary, because otherwise a vacuum will form and the oil can not completely drain off. 3. Open oil drain screw. Fig. 6.8-2: Oil drain hose Unscrew the oil drain screw by means of the open-ended wrench from the oil drain hose (rotating direction left).
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Page 76: After The Oil Change
Maintenance Instructions Fill the engine oil into the engine via feed hopper. Check oil-level after every 0,75 litres with the oil dipstick. 9. Check proper filling level. See section 6.7, “Checking oil-level,” on page 72. When the proper filling level is reached, screw in the oil cap again. Run the engine for 10 minutes and then turn it off. -
Page 77: Checking The Water Separator In The Fuel Supply
Maintenance Instructions 6.10 Checking the water separator in the fuel supply The pre-filter with water separator has a cock underneath, by Fig. 6.10-1: Pre-filter with water separator which means the water can be drained. This water sinks to the bottom, due to the difference in the densities of water and fuel. -
Page 78: Replacement Of The Air Filter
Fig. 6.11-2: Air filter Clean the air filter housing. Replace the air filter and close the cover again. 6.12 De-aerating of the coolant circuit / freshwater The Panda 4000s.Neo PMS is self de-aerating. Seite/Page 78 - Kaptitel/Chapter 6: Maintenance Instructions 23.3.18... -
Page 79: The Raw Water Circuit
Maintenance Instructions 6.13 The raw water circuit 6.13.1 Clean raw water filter The raw water filter should be released regularly from Fig. 6.13.1-1: Raw water filter arrears. In each case the water cock must be closed before. It is mostly sufficient to beat the filter punnet. If water should seep through the cover of the raw water filter, this may be sealed in no case with adhesive or sealant. -
Page 80: Replacement Of The Impeller
Maintenance Instructions 6.13.3 Replacement of the impeller Close the raw water stop cock. Fig. 6.13.3-1: Raw water stop cock Raw water pump on the front side of the genset. Fig. 6.13.3-2: Raw water pump Remove the cover of the raw water pump by loosen the Fig. - Page 81 Maintenance Instructions Pull to the impeller with a multigrip pliers of the wave. Fig. 6.13.3-4: Impeller Mark the impeller, to make sure that these is used in the correct position at re-installation. Check to the impeller for damage and replace it if Fig.
- Page 82 Maintenance Instructions Leere Seite / Intentionally blank Seite/Page 82 Kapitel/Chapter 6: Maintenance Instructions 23.3.18...
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Page 83: Generator Tables
[mm] expansion tank Raw water Feed /Bleeding Supply Return [mm] [mm] [mm] [mm] Panda 4000s.Neo PMS 10/8 7.2 Technical data Fig. 7.2-1: Technical data generator Panda 5000i.Neo Panda 4000s.Neo Type FPE-320 FPE-320 Rpm control I Control 2 mecanical... -
Page 84: Engine Oil
Use a mixture of water and antifreeze. The antifreeze needs to be suitable for aluminium. The antifreeze concentration must be regularly checked in the interests of safety. Fischer Panda recommend to use the product: GLYSANTIN PROTECT PLUS/G 48 Engine coolant automotive industry Product description Product name GLYSANTIN ®... -
Page 85: Remote Control Panel P4 Control
Remote Control Panel P4 Control 8. Remote Control Panel P4 Control Art Nr. 0000522 Bez. Remote Control Panel P4 Control Tabelle 1: Dokument Hardware Software Aktuell: V1.00 -------------------------- Ersetzt: R02.1 V1.00 -------------------------- 8.1 Remote control panel Remote control panelP4 Control The remote control panel is necessary to control the generator and to evaluate the motor/generator properties. -
Page 86: Cleaning And Replacing Parts At The Generator
Remote Control Panel P4 Control 8.1.1 Cleaning and Replacing parts at the generator Attention!: Disconnect the battery when working on the generator The battery must always be disconnected (first negative then positive pole), when work on the generator or the electrical system of the generator are made, so that the generator can not be started accidentally. -
Page 87: Front Side
Remote Control Panel P4 Control 8.2 Front side Fig. 8.2-1: Remote Control Panel - Front Side Display operating hours Warning light for engine temperature Power „ON/OFF“-button Warning light for exhaust temperature Generator „Start“-button Warning light for oil pressure Control light „Override“ 8.2.1 Back side Fig. -
Page 88: Operation Manual
Advices concerning the starter battery Fischer Panda recommends normal starter battery use. If a genset is required for extreme winter conditions, then the starter battery capacity should be doubled. It is recommended that the starter battery be regularly charged by a suitable battery-charging device (i.e., at least every 2 months). -
Page 89: Starting The Generator
Remote Control Panel P4 Control Leaks at hose connections must be immediately repaired, especially the raw water impeller pump. It is certainly possible that the raw water impeller pump will produce leaks, depending upon the situation. (This can be caused by sand particles in the raw water etc.) In this case, immediately exchange the pump, because the dripping water will be sprayed by the belt pulley into the sound insulated casing and can quickly cause corrosion. -
Page 90: Installation Of The Panel
Remote Control Panel P4 Control 3. Press „OFF“ button and switch off the generator. 4. Activate additional switches (Battery switch, fuel stop valve etc.). Never switch off the battery until the generator has Notice!: stopped. 5. If necessary, close sea cock. If the generator switches itself off with the operation with :Notice!: load for temperature reasons, must be examined... - Page 91 Remote Control Panel P4 Control T-EXH Error „exhaust temp.“. Temperature switch exhaust elbow in. Can be set up by jumper as NC or NO Gives 22 mA (12 V +) on the switch. Status is displayed by green/red LED. Oil-Press Error „oil pressure“.
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Page 92: Jumper Configuration
Remote Control Panel P4 Control 8.5 Jumper configuration 8.5.1 Jumper configuration for the input 8.5.1.1 Jumper J101-J103 Fig. 8.5.1.1-1: Jumper J101 - J103 At the 3 pin jumpers J101-J103 the pin 3 is at the termination block side. Jumper Status Desc. -
Page 93: Jumper For Configuration Of The „Override" Time
Remote Control Panel P4 Control 8.5.2 Jumper for configuration of the „Override“ time J104 J105 J106 Test-Mode Override time [s] open open open closed open open open closed open closed closed open open open closed 0,16 closed open closed 0,08 open closed closed... - Page 94 Remote Control Panel P4 Control Seite/Page 94 - Kaptitel/Chapter 8: Remote Control Panel P4 Control 23.3.18...
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