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Summary of Contents for Fischer Panda Panda AGT/DC 10000 PMS
- Page 1 Operation Manual Description of the generator and operation manual Marine Generator Panda AGT/DC 10000 PMS Super silent technology 24V - 360A / 10kW Icemaster Fischer Panda...
- Page 2 Icemaster GmbH Panda generators Generators Fischer Panda FISCHER GENERATORS have been manufactured since 1978 and are a well-known brand for first class diesel gene- rators with especially effective sound-insulation. Fischer has been one of the leading manufacturers in respect of quality and know-how during this period.
- Page 3 Upgrades Far advantages: By your full information Fischer Panda technicians can give you fast assistance, since 90% of the disturbances result from errors in the periphery. Problems due to errors in the installation can be recognized in the apron.
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Page 4: Safety Instructions
Safety Instructions The electrical Installations may only be carried out be trained and tested personnel! The generator may not be taken into use with the cover removed. The rotating parts (belt-pulley, belts, etc) must be so covered and protected do that there is no danger to life and body! If a sound insulation covering must be produced at the place of installation, then well-placed signs must show that the generator can only be switched on with a closed capsule. - Page 5 CAUTION! The AGT-generator is not allowed to be connected to an inverter (without batteries)! The Inverter generates voltage peaks, which can destroy the rectifier diodes of the generator! A battery must always be connected to the inverter as a capacity! ≥...
- Page 6 Measures to the fire protection. All construction units in the environment of energized parts, which carry more than 50 Amp., must be fire protection- moderately secured. All junction points at the energized parts must be examined regularly on heating up (infrared thermometers). Safety Instrictions for the Handling with Batteries These instructions must be noticed additionally to the instructions of the battery manufacturer: •...
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Page 7: Table Of Contents
Table of contents The Panda Generator ......................3 A.1 Description of the Generator ....................3 A.1.1 Right Side View ......................... 3 A.1.2 Right Side View ......................... 4 A.1.3 Front View ..........................5 A.1.4 Back View..........................6 A.1.5 View from Above ........................7 A.2 Details of functional units .................... - Page 8 Page 2 Panda PMS AGT-DC 10000 - Table of contents...
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Page 9: The Panda Generator
The Panda Generator A. The Panda Generator A.1 Description of the Generator A.1.1 Right Side View 07 08 01) DC-alternator 12V 11) Solenoid for starter motor 02) V-belt für DC-alternator and cooling water pump 12) Starter motor 03) Oil pressure switch 13) Cooling water return pipe 04) Oil filter 14) Generator housing with coil... -
Page 10: Right Side View
The Panda Generator A.1.2 Right Side View 03 04 05 06 07 01) Air suction housing with air filter 15) Diodesplate under protection cover 02) Electrical fuse 15A (blue) 16) Cooling water pipe, diodeplate - cooling water pump 03) Electrical fuse 25A (white) 17) Seawater intake 04) Starter-relay Ks 18) Time relay for stop solenoid... -
Page 11: Front View
The Panda Generator A.1.3 Front View 15 16 17 18 01) Ventilation screw internal cooling water pump 14) Cable fuel pump (2x1,5mm²) 02) Pulley for internal cooling water pump 15) Oil drain hose 03) Stop solenoid 16) Cable remote control panel (12x1mm²) 04) Internal cooling water pump 17) Cable voltage control VCS (5x1mm²) 05) Seawater pump... -
Page 12: Back View
The Panda Generator A.1.4 Back View 01) Cooling water filler neck 06) Generator front cover 02) Water-cooled exhaust elbow 07) In-flow to external cooling water expansion tank 03) Air suction housing with air filter 08) Return from external cooling water expansion tank 04) Suction poet for coil cooling 09) Connection external ventilation valve 05) Cooling water hose to external expansion tank... -
Page 13: View From Above
The Panda Generator A.1.5 View from Above 01) Suction port for coil cooling 08) Ventilation screw internal cooling water pump 02) Air suction housing with air filter 09) Ventilation screw thermostat housing 03) Thermo-switch cylinder head 10) Thermostat housing with thermostat 04) Suction hose, aie suction housing - induction elbow 11) DC-alternator 12V 05) Oil filler neck... -
Page 14: Details Of Functional Units
The Panda Generator A.2 Details of functional units A.2.1 Remote control panel Remote control panel The remote control panel is necessary to control the generator and to evaluate the motor/genera- tor properties. The generators will automatically cutout if it does not run as required. The genera- tor may not be run without the remote control panel. -
Page 15: Components Of Cooling System (Seawater)
The Panda Generator A.2.2 Components of Cooling System (Seawater) Seawater intake The diagram shows the supply pipes for the generator. The connection neck for the seawater connection is shown on the left hand side. The cross-section of the intake pipe should be nominally larger than the generator connection. -
Page 16: Components Of Cooling System (Freshwater)
The Panda Generator Ventilation valve A siphon must be installed if the genera- tor sinks below the water line because of the rocking of the boat, even if it is only for a short period of time. A hosepipe on the generator casing has been produced for this. - Page 17 The Panda Generator Freshwater backflow The cooling water is fed to the heat exchanger from the water-cooled manifold by means of the pipe shown in the dia- gram. Fig. A.8: Freshwater backflow Ventilation pipe The ventilation pipe at the water-cooled exhaust manifold leads to the external expansion tank.
- Page 18 The Panda Generator Heat exchanger Separates the seawater system from the freshwater system. Fig. A.11: Heat exchanger Cooling water connection block The diode plate is cooled with the cooling water connection block. The cooling water connection block must be regulary chek- ked about tightness and leakage.
- Page 19 The Panda Generator Cooling water intake A.) To the thermostat housing B.) From the external expansion tank The intake pipe from the external cooling water expansion tank is connected to the point shown with „B“. Fig. A.14: Cooling water intake Ventilation screw cooling water pump The ventilation screw above the cooling water pump casing may not be opened,...
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Page 20: Components Of The Fuel System
The Panda Generator Water-cooled exhaust elbow The manifold is cooled by means of the internal cooling system (freshwater). The cooling water filler necks on the casing of the elbow may not be opened. These cool- ing water necks are only required to fill the motor with cooling water in cases of repair. - Page 21 The Panda Generator Fuel filter A consequential filtering of fuel is especi- ally important for all marine systems. A fine filter, which is firmly attached to the inside of the sound insulation capsule for the marine version, is supplied on delivery, and loose for other makes.
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Page 22: Components Of Combustion Air
The Panda Generator Glow plugs The glow plugs serve the pre-chamber for the heating with cold start. The heat-treat fixture must be operated, if the tempera- ture of the generator is under 16°C. This is practically with each start the case. The heat-treat fixture may be held down also during start and favoured the starting pro- cedure. - Page 23 The Panda Generator Cooling air for coil cooling The sound cover upper surface is provi- ded at back side with drillings, through which the cooling air can influx. It must be consistently paid attention that the generator is installed in such a way that from no water can arrive into the pro- ximity of these air openings.
- Page 24 The Panda Generator Induction elbow The figure shows the induction elbow at the combustion engine. At the front of this induction elbow you can see the hose connection between air suction housings and induction elbow. The air filter must be checked, if this hose pulls together at operation.
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Page 25: Components Of The Electrical System
The Panda Generator Exhaust outlet Connect the exhaust pipe with the water lock. Fig. A.32: Exhaust outlet A.2.6 Components of the electrical system Connection starter battery 1. Cable for starter battery (plus) 2. Cable for starter battery (minus) During the connection to the starter bat- tery it must be always ensured that the contact is perfectly guaranteed. - Page 26 The Panda Generator Electrical connections for control At the front of the generator also all remaining cables for the electrical con- nections are depending upon type. The allocation of the connections result from the plan for the AC-Control box. See here: 1.
- Page 27 The Panda Generator Speed sensor All Panda generators can be equipped with an external automatic start. For the operation of this automatic starting system a separate speed sensor is necessary. At some models the speed sensor is stan- dard installed. Fig.
- Page 28 The Panda Generator Charge control for DC-alternator The voltage regulator for the 12V DC- alternator is on the back of the air suction housing. The housing is formed for coo- ling purposes. The voltage regulator may not be covered from the outside. The sur- face must be accessible for the cooling.
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Page 29: Sensors And Switches For Operating Surveillance
The Panda Generator Terminal block for remote control cable with fuses and power relais F1 fuse 15A for DC F2 fuse 25A for starter Ks relay for starter K2 relay for glow plugs K3 relay for fuel pump Fig. A.44: Terminal block Fuse for measuring voltage Fig. - Page 30 The Panda Generator Thermo-switch at watercooled exhaust elbow This thermo-swich is located at the water- cooled exhaust elbow and monitors the temperature of the fresh water circuit. The switch measures at the hottest place, because the flue gases lead from the cylinder head into the exhaust elbow.
- Page 31 The Panda Generator Oil pressure switch In order to be able to monitore the lubrica- ting oil system, an oil pressure switch is built into the system. The oil pressure switch is on the back of the engine (before the electrical starter). Fig.
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Page 32: Components Of The Oil Circuit
The Panda Generator Thermo-switch on the (+)-bar Fig. A.53: Thermo-switch on (+)-bar A.2.8 Components of the oil circuit Oil filler neck with cap Normally the filler neck for the engine oil is on the top side of the valve cover. At numerous generator types a second filler neck is attached additionally at the opera- ting side. -
Page 33: External Components
The Panda Generator Oil filter The oil filter should be exchanged with an oil change. Fig. A.56: Oil filter Oil drain hose The Panda generator is equipped that the engine oil can be drained over an drain hose. The generator should be always installed therefore that a collecting basin can be set up deeply enough. -
Page 34: Operation Instructions
Tips regarding Starter Battery Fischer Panda recommends normal starter battery use. If an aggregate is required for extreme winter conditions, then the starter battery capacity should be doubled. It is recommended that the starter battery be regularly charged by a suitable battery-charging device (i.e., at least every 2 Months). -
Page 35: Daily Routine Checks Before Starting
The Panda Generator A.3.2 Daily routine checks before starting 1. Oil Level Control (ideal level: MAX). AtTTENTION! OIL PRESSURE CONTROL! True, the diesel motor automatically switches off when there is a lack of oil, but it is very damaging for the motor, if the oil level drops to the lowest limit. -
Page 36: Starting Generator
The Panda Generator A.3.3 Starting Generator 1. If necessary, open the fuel valve. 2. If necessary, close the main battery switch. 3. Check if all the consumers have been switched off. The consumers are switched off, before the generator is switched off. The generator is not to be started with con- sumers connected. -
Page 37: Starting The Generator By A „Failure Bypass Switch
The Panda Generator A.3.5 Starting the Generator by a „Failure bypass switch“ There is a "pressure switch" at the terminal block. Faults (e.g. caused by overheating) can be manually overcome by means of this switch. The generator can be started by using the remote control panel. - Page 38 The Panda Generator Page 32 Panda PMS AGT-DC 10000 - Chapter A: The Panda Generator...
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