Eng - Yamaha YFM700RV 2009 Service Manual

ENGINE REMOVAL ........................................................................................4-1
MUFFLER AND EXHAUST PIPES ........................................................... 4-1
INSTALLING THE EXHAUST PIPES AND MUFFLER ............................. 4-2
OIL TANK ..................................................................................................4-3
LEADS, CABLES AND HOSES ................................................................4-4
ENGINE MOUNTING BOLTS ...................................................................4-6
INSTALLING THE ENGINE....................................................................... 4-8
CYLINDER HEAD............................................................................................ 4-9
REMOVING THE CYLINDER HEAD.......................................................4-11
CHECKING THE CYLINDER HEAD .......................................................4-12
CHECKING THE TAPPET COVERS
AND CAMSHAFT SPROCKET COVER................................................. 4-13
CHECKING THE TIMING CHAIN TENSIONER...................................... 4-13
CHECKING THE CAMSHAFT SPROCKET............................................4-13
INSTALLING THE CYLINDER HEAD .....................................................4-13
ROCKER ARMS AND CAMSHAFT ..............................................................4-17
REMOVING THE ROCKER ARMS AND CAMSHAFT............................ 4-19
CHECKING THE CAMSHAFT.................................................................4-19
CHECKING THE DECOMPRESSION SYSTEM..................................... 4-20
CHECKING THE ROCKER ARMS AND ROCKER ARM SHAFTS ........ 4-21
INSTALLING THE CAMSHAFT AND ROCKER ARMS .......................... 4-22
VALVES AND VALVE SPRINGS.................................................................. 4-24
REMOVING THE VALVES AND VALVE SPRINGS ...............................4-25
CHECKING THE VALVES AND VALVE SPRINGS ................................4-26
INSTALLING THE VALVES AND VALVE SPRINGS ..............................4-31
CYLINDER AND PISTON.............................................................................. 4-33
REMOVING THE PISTON ...................................................................... 4-34
CHECKING THE CYLINDER AND PISTON ...........................................4-34
CHECKING THE PISTON RINGS........................................................... 4-36
CHECKING THE PISTON PIN ................................................................4-37
INSTALLING THE PISTON AND CYLINDER .........................................4-38
A.C. MAGNETO............................................................................................. 4-41
REMOVING THE A.C. MAGNETO ROTOR............................................4-43
CHECKING THE STATOR COIL
AND CRANKSHAFT POSITION SENSOR ............................................4-43
CHECKING THE STARTER CLUTCH ....................................................4-44
CHECKING THE TORQUE LIMITER......................................................4-45
INSTALLING THE A.C. MAGNETO ROTOR ..........................................4-45
CHAPTER 4
ENGINE

ENG