Page 1 READ THIS MANUAL CAREFULLY! It contains important safety information. LIRE ATTENTIVEMENT CE MANUEL! Il comprend d’importantes informations de sécurité. ¡LEA ESTE MANUAL ATENTAMENTE! Contiene indicaciones importantes acerca de la seguridad. OWNER’S MANUAL MANUEL DU PROPRIÉTAIRE MANUAL DEL PROPIETARIO YFM7RA/YFM7RSEA YFM700RA/YFM700RSEA 1AS-28199-61...
Page 2 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN IMPRIMÉ SUR PAPIER RECYCLÉ 2010.02-0.5×1 CR IMPRESO EN PAPEL RECICLADO (E,F,S)
Page 3 READ THIS MANUAL CAREFULLY! It contains important safety information. OWNER’S MANUAL YFM7RA/YFM7RSEA YFM700RA/YFM700RSEA 1AS-28199-61-E0...
Page 4 Read this manual carefully before operating this vehicle. This manual should stay with this ve- hicle if it is sold. EC Declaration of Conformity conforming to Directive 2006/42/EC We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan, declare in sole responsibility, that the product YFM700R (YFM7R) (JY4AM07W0A0025230–)
Page 5 Congratulations on your purchase of the Yamaha YFM7RA/YFM7RSEA/YFM700RA/YFM700RSEA. This ATV represents the result of many years of Yamaha experience in the production of fine sporting, touring, and pacesetting racing machines. With the purchase of this Yamaha, you can now appreciate the high de- gree of craftsmanship and reliability that have made Yamaha a leader in these fields.
Page 6 EBU17330 IMPORTANT MANUAL INFORMATION EBU17342 FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS IN- JURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential per- sonal injury hazards.
Page 7 Please check your local riding laws and regulations before operating this ATV. EBU17390 YFM7RA/YFM7RSEA/ YFM700RA/YFM700RSEA OWNER’S MANUAL ©2010 by Yamaha Motor Co., Ltd. 1st edition, January 2010 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.
Page 8: Table Of Contents
EBU17420 TABLE OF CONTENTS LOCATION OF THE WARNING AND Fuel tank cap ..........4-11 SPECIFICATION LABELS ......1-1 Fuel ............4-11 Seat ............4-13 SAFETY INFORMATION ......2-1 Adjusting the front shock absorber assemblies ..........4-14 DESCRIPTION ..........3-1 Adjusting the rear shock absorber Left view ............
Page 9 Engine break-in .......... 6-5 General maintenance and lubrication Parking ............6-5 chart ............8-5 Parking on a slope ........6-6 Removing and installing the panel ....8-9 Accessories and loading ......6-7 Checking the spark plug ......8-9 Engine oil and oil filter element ....8-12 RIDING YOUR ATV ........
Page 10 Checking the shift pedal ......8-40 SPECIFICATIONS ........10-1 Checking and lubricating the brake pedal ............8-40 CONSUMER INFORMATION.......11-1 Checking the wheel hub bearings .... 8-40 Identification numbers .......11-1 Lubricating the swingarm pivots ....8-41 Lubricating the rear suspension relay arm and connecting arm pivoting points ..
Page 11: Location Of The Warning And Specification Labels
Read and understand all of the labels on your ATV. These labels contain important information for safe and proper operation. Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a replace- ment label from your Yamaha dealer. For Europe...
Page 12 YFM700R 35.0 kW 192 kg 1S3-2156A-10 4AA-22259-40 2010 YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN 8AC-2817L-00 4D3-2816L-20...
Page 13 1AS-2816P-00 43P-28199-01 27.5 kPa 27.5 kPa 0.275 kgf/cm² 0.275 kgf/cm² 4.0 psi 4.0 psi 4D3-2816M-M0...
Page 14 Familiarize yourself with the following pictograms and read the explanatory text, then make sure to check the pictograms that apply to your model. Read the Owner’s manual. NEVER permit children under age 12 to operate this ATV. Operation of this ATV by children under the age of 12 increases the risk of severe injury or death.
Page 15 NEVER use with drugs or alcohol. Adjust the tire pressure. Improper tire pressure can cause loss of control. Loss of control can result in severe injury or death. **.* kPa **.* kPa *.** kgf/cm² *.** kgf/cm² *.* psi *.* psi NEVER store fuel or flammable liquids.
Page 16 Overloading can cause loss of control. Loss of control can result in severe injury or death. Model Name ****** Max. Power *** kW *** kg Mass In Running Order **** 1 Year of construction YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN...
Page 17 For Oceania...
Page 18 4AA-22259-40...
Page 19 WARNING WARNING Improper ATV use can result in SEVERE INJURY or DEATH. NEVER ride as a passenger. Passengers can cause ALWAYS USE NEVER USE NEVER CARRY NEVER USE a loss of control, AN APPROVED ON PUBLIC PASSENGERS WITH DRUGS HELMET AND ROADS OR ALCOHOL resulting in SEVERE...
Page 20: Safety Information
EBU17431 SAFETY INFORMATION EBU26682 Never carry a passenger on an ATV. Always avoid operating an ATV on any paved AN ATV IS NOT A TOY AND CAN BE HAZARD- surfaces, including sidewalks, driveways, park- OUS TO OPERATE. ing lots and paved streets. An ATV handles differently from other vehicles, in- Never operate an ATV on any paved street, cluding motorcycles and cars.
Page 21 Always inspect your ATV each time you use it to Always follow proper procedures for climbing make sure it is in safe operating condition. Al- hills as described in this manual. Check the ter- ways follow the inspection and maintenance rain carefully before you start up any hill.
Page 22 speed when climbing a hill. If you stall or roll Always be sure there are no obstacles or people backwards, follow the special procedure for behind you when you operate in reverse. When braking described in this manual. Dismount on it is safe to proceed in reverse, go slowly.
Page 23 and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in en- closed or poorly ventilated areas. If you experi- ence any symptoms of carbon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MEDICAL TREATMENT.
Page 24: Description
EBU17680 DESCRIPTION EBU17690 10.Engine oil tank drain bolt Left view 1. Engine oil tank filler cap 2. Coolant reservoir 3. Idle adjusting screw 4. Fuses 5. Rear shock absorber assembly rebound damping force adjusting screw 6. Rear shock absorber assembly compression damping force adjusting bolt (for fast compression damping) 7.
Page 25: Right View
EBU17700 13.Brake pedal Right view 14.Rear brake light switch 5 6 7 8,9,10 13 12 1. Spark arrester 2. Air filter case 3. Battery 4. Rear brake fluid reservoir 5. Crankcase engine oil filler cap 6. Oil filter element 7. Spark plug 8.
Page 26: Controls And Instruments
EBU17712 Controls and instruments The ATV you have purchased may differ slightly from the figures shown in this manual. 1. Clutch lever 2. Parking brake lever 3. Main switch 4. Front brake fluid reservoir 5. Brake lever 6. Throttle lever 7.
Page 27: Instrument And Control Functions
EBU17733 INSTRUMENT AND CONTROL FUNCTIONS EBU17760 Main switch The positions of the main switch are as follows: All electrical systems are supplied with power. The headlights and taillight come on when the light switch is on, and the engine can be started. The key cannot be removed.
Page 28: Indicator Lights And Warning Lights
If the warning light does not come on initially when the key is turned to “ON”, or if the warning light re- mains on, have a Yamaha dealer check the electri- cal circuit. 1. Neutral indicator light “N”...
Page 29: Multi-Function Display
“ON”, or if the warning light re- This warning light comes on when the fuel level mains on, have a Yamaha dealer check the electri- drops below approximately 2.6 L (0.69 US gal, cal circuit.
Page 30 two tripmeters (which show the distance trav- Clock mode eled since they were last set to zero) Push and hold “SELECT” button for at least three a clock seconds to switch the display between the clock an hour meter (which shows the total time the mode “CLOCK”...
Page 31: Handlebar Switches
1. Light switch “ /OFF” If the multi-function display indicates an error code, 2. Engine stop switch “ ” note the code number, and then have a Yamaha 3. Start switch “ ” dealer check the vehicle.
Page 32: Throttle Lever
EBU18080 If this should happen, remove the battery and Engine stop switch “ ” recharge it. See page 8-43 for battery charging Set this switch to “ ” before starting the engine. information. The engine stop switch controls the ignition and stops the engine when it is running.
Page 33: Speed Limiter
Before starting the engine, check the throttle to be sure it is operating smoothly. Make sure it returns to the idle position as soon as the lever is released. EBU18323 Speed limiter Your ATV is equipped with an adjustable speed limiter.
Page 34: Brake Lever
leased slowly for smooth clutch operation. (See page 6-1 for a description of the ignition circuit cut- off system.) 1. Brake lever 2. Locknut 3. Brake lever position adjusting bolt 4. Distance between brake lever and handlebar grip 1. Clutch lever EBU18432 EBU18421 Brake pedal...
Page 35: Parking Brake Lever
1. Parking brake lever (locked position) 1. Brake pedal EBU18520 Parking brake lever Use the parking brake before starting the engine or parking the ATV, especially on a slope. To apply the parking brake, move the parking brake lever in direction (a).
Page 36: Shift Pedal
EWB00220 WARNING Always set the parking brake before starting the engine. The ATV could start moving un- expectedly if the parking brake is not ap- plied. This could cause loss of control or a collision. Always be sure you have released the park- ing brake before you begin to ride.
Page 37: Fuel Tank Cap
1. Reverse knob “REV” 1. Fuel tank cap EBU18720 EBU18754 Fuel tank cap Fuel Remove the fuel tank cap by turning it counter- Make sure there is sufficient gasoline in the tank. clockwise. EWB02521 WARNING Gasoline and gasoline vapors are extremely flammable.
Page 38 of sparks, open flames, or other sources of ig- Recommended fuel: nition such as the pilot lights of water heaters UNLEADED GASOLINE ONLY and clothes dryers. For Europe: Regular unleaded gasoline only 2. Do not overfill the fuel tank. When refueling, with a research octane number of 91 or be sure to insert the pump nozzle into the fuel higher...
Page 39: Seat
Your Yamaha engine has been designed to use 1. Seat lock lever regular unleaded gasoline with a research octane number of 91 or higher.
Page 40: Adjusting The Front Shock Absorber Assemblies
EWB02491 WARNING Suspension components become hot during operation. Never touch the compression damping force adjusting bolt and screw, the rebound damping force adjusting screw or the oil reservoir with your bare hand or skin until suspension components have cooled. Always adjust the shock absorber assem- blies on the left and right side to the same setting.
Page 41 A special wrench can be obtained at a Yamaha nism and to modify the specifications as neces- dealer to make this adjustment. sary.
Page 42 Rebound damping force Turn the rebound damping force adjusting screw in direction (a) to increase the rebound damping force and thereby harden the damping, and in di- rection (b) to decrease the rebound damping force and thereby soften the damping. 1.
Page 43 Rebound damping setting: Minimum (soft): 20 click(s) in direction (b)* Standard: 12 click(s) in direction (b)* Maximum (hard): 3 click(s) in direction (b)* * With the adjusting screw fully turned in di- rection (a) Compression damping force 1. Compression damping force adjusting bolt (for fast compression damping) Compression damping force (for fast compression damping)
Page 44 Compression damping force (for slow compres- Compression damping setting (for slow com- sion damping) pression damping): To increase the compression damping force and Minimum (soft): thereby harden the compression damping, turn the 16 click(s) in direction (b)* compression damping force adjusting screw in di- Standard: rection (a).
Page 45: Adjusting The Rear Shock Absorber Assembly
Do not dispose of a damaged or worn out ECB00090 NOTICE shock absorber assembly yourself. Take the shock absorber assembly to a Yamaha deal- Never turn an adjusting mechanism beyond er for any service. the minimum and maximum settings. EBU30041...
Page 46 Distance A = 228.0 mm (8.98 in) 1. Spring preload adjusting nut 2. Locknut 3. Special wrench A special wrench can be obtained at a Yamaha dealer to make this adjustment. The spring preload setting is determined by measuring distance A, shown in the illustration.
Page 47 Tightening torque: Rebound damping setting: Locknut: Minimum (soft): 42 Nm (4.2 m·kgf, 30 ft·lbf) 20 click(s) in direction (b)* Standard: 13 click(s) in direction (b)* Rebound damping force Maximum (hard): Turn the rebound damping force adjusting screw in 3 click(s) in direction (b)* direction (a) to increase the rebound damping * With the adjusting screw fully turned in di- force and thereby harden the damping, and in di-...
Page 48 Compression damping force (for slow compres- sion damping) To increase the compression damping force and thereby harden the compression damping, turn the compression damping force adjusting screw in di- rection (a). To decrease the compression damping force and thereby soften the compression damp- ing, turn the adjusting screw in direction (b).
Page 49 Do not dispose of a damaged or worn out Compression damping setting (for slow com- shock absorber assembly yourself. Take the pression damping): shock absorber assembly to a Yamaha deal- Minimum (soft): er for any service. 16 click(s) in direction (b)*...
Page 50: Pre-Operation Checks
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...
Page 51 ITEM ROUTINE PAGE • Check operation. If soft or spongy, have Yamaha dealer bleed hy- draulic system. • Check brake pads for wear, and replace if necessary. Front brake 5-4, 8-29, 8-30, 8-32 • Check brake fluid level in reservoir, and add recommended brake fluid to specified level if necessary.
Page 52 ITEM ROUTINE PAGE • Make sure that operation is smooth. Lubricate lever pivoting points if Brake and clutch levers 8-40 necessary. Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened. Instruments, lights and • Check operation, and correct if necessary. switches...
Page 53: Fuel
Check that there is no free play in the brake le- Test the brakes at slow speed after starting out to ver. If there is free play, have a Yamaha dealer make sure they are working properly. If the brakes check the brake system.
Page 54: Throttle Lever
[EWB02541] Check the operation of the throttle lever. It must pressures to the following specifications: open smoothly and spring back to the idle position when released. Have a Yamaha dealer correct if Recommended tire pressure: necessary. Front 27.5 kPa (0.275 kgf/cm², 4.0 psi)
Page 55 EWB02551 WARNING Use of improper tires on this ATV may cause loss of control, increasing your risk of an acci- dent. After extensive tests, only the tires listed below have been approved for this model by Yamaha Motor Co., Ltd.
Page 56: Chassis Fasteners
EBU19850 Front: Instruments, lights and switches Manufacturer/model: Check that all instruments, lights and switches are DUNLOP/KT341 Radial working properly. Correct if necessary. Size: AT21 x 7R10 Type: Tubeless Rear: Manufacturer/model: DUNLOP/KT345 Radial Size: AT20 x 10R9 Type: Tubeless Aftermarket tires and rims The tires and rims that came with your ATV were designed to match the performance capabilities and to provide the best combination of handling,...
Page 57: Operation
3. Shift the transmission into neutral. The neutral accident or injury. indicator light should come on, if it does not come on, have a Yamaha dealer check the EBU29483 Starting the engine electrical circuit.
Page 58: Shifting
4. Completely close the throttle lever and start the engine by pushing the start switch. NOTICE: For maximum engine life, never accelerate hard when the engine is cold! [ECB00162] If the engine fails to start, release the start switch, then push it again. Pause a few seconds before the next attempt.
Page 59 3. Shift into first gear, and then release the a lower gear. Improper use of the brakes or shifting brake. can cause the tires to lose traction, reducing con- 4. Open the throttle gradually and at the same trol and increasing the possibility of an accident. time, release clutch...
Page 60: Operating The Reverse Knob And Driving In Reverse
When in reverse, the reverse indicator light should transmission may be damaged. come on. If the indicator light does not come on, have a Yamaha dealer check the electrical circuit. 1. Bring the ATV to a complete stop, apply the clutch lever, and then shift the transmission 4.
Page 61: Engine Break-In
320 km (200 mi) or 20 engine break-in period, immediately have a hours of riding. For this reason, you should read Yamaha dealer check the ATV. the following material carefully. Since the engine is brand new, do not put an ex-...
Page 62: Parking On A Slope
Never park the ATV on hills that are too steep to walk up easily. 1. Bring the ATV to a stop by applying the front brake, shift into first gear, and then stop the engine. 2. With the front and rear brakes applied, apply the parking brake.
Page 63: Accessories And Loading
An accessory which can shift position sories or offer other modifications for Yamaha or come off while you are riding could affect your vehicles. Yamaha is not in a position to test the ability to control the ATV. products that these aftermarket companies pro- Do not mount an accessory where it could inter- duce.
Page 64 EBU20941 If you are carrying cargo and towing a trailer, in- Loading clude the tongue weight in the maximum ATV EWB00820 load limit. WARNING Load cargo on the carriers as close to the center Never exceed the stated load capacity for this of the ATV as possible.
Page 65: Riding Your Atv
EBU21141 RIDING YOUR ATV...
Page 66: Getting To Know Your Atv
EBU21616 RIDE WITH CARE AND GOOD JUDGMENT Get training if you are inexperienced. GETTING TO KNOW YOUR ATV EWB01381 This ATV is intended for recreational use by expe- WARNING rienced operators only. This section, Riding your Do not operate this ATV or allow anyone else ATV, provides general ATV riding instructions for to operate it without proper instruction.
Page 67 Riding your ATV requires skills acquired through practice over a period of time. Do not attempt to operate at maximum perfor- mance until you are totally familiar with the ATV’s handling and performance characteristics. Take the time to learn the basic techniques well before attempting more difficult maneuvers.
Page 68 proved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident. [EWB01411] Wear eye protection when operating your ATV to reduce the risk of a serious accident or injury. Eye protection, such as a face shield or goggles, may reduce the risk of foreign material getting in your eyes and help prevent loss of vision.
Page 69 1. Protective clothing Pre-operation checks 2. Goggles Always inspect your ATV each time you use it to 3. Gloves make sure the ATV is in safe operating condition. 4. Boots 5. Helmet Perform the pre-operation checks listed on page 5-1. Always follow the inspection and maintenance Do not operate after or while consuming alco- procedures and schedules described in the Own- hol or drugs.
Page 70 opening, even when the throttle lever is pushed to Do not exceed the maximum loading limits the maximum. Turning in the adjusting screw limits for the vehicle (see box in this section or ve- the maximum engine power available and de- hicle labeling).
Page 71 All parts and accessories added to this ATV should be genuine Yamaha or equivalent components de- signed for use on this ATV and should be installed and used according to instructions. If you have...
Page 72 WARNING! Operating this ATV with improper erating in areas where combustible materials may modifications may cause changes in handling have collected. Do not idle or park the vehicle in which in some situations could lead to an acci- long dry grass or other dry ground cover. dent.
Page 73: Be Careful Where You Ride
BE CAREFUL WHERE YOU RIDE Watch carefully for other vehicles. Make sure you This ATV is designed for use on unpaved surfaces know your country’s laws and regulations before only. WARNING! Paved surfaces may seriously you ride on unpaved public streets or roads. Do not affect handling and control of the ATV, and ride on any paved public street, road or motorway.
Page 74 have enough time to react to hidden rocks, loose terrain could cause loss of traction or bumps, or holes. Go slowly and be extra care- ATV control, which could result in an accident, ful when operating on unfamiliar terrain. Al- including an overturn.
Page 75 Select a large, flat, unpaved area to become famil- iar with your ATV. Make sure that this area is free of obstacles and other riders. You should practice control of the throttle, brakes, shifting procedures, and turning techniques in this area before trying more difficult terrain.
Page 76: Turning Your Atv
trol. NOTICE: Do not shift gears without To achieve maximum traction on unpaved surfac- [EWB02631] releasing the throttle. Damage to the engine or es, the two rear wheels turn together at the same drive train may occur. speed. Therefore, unless the wheel on the inside [ECB01071] Use this same procedure as you move into the of the turn is allowed to slip or lose some traction,...
Page 77: Climbing Uphill
Once you have learned this technique, you should be able to perform it at higher speeds or in tighter curves. Improper riding procedures such as abrupt throttle changes, excessive braking, incorrect body move- ments, or too much speed for the sharpness of the turn may cause the ATV to tip.
Page 78 Shift your weight forward. Never open the throttle suddenly or make sudden gear changes. The ATV could flip over backwards. Never go over the top of any hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.
Page 79 It is important when climbing a hill to make sure that your weight is transferred forward on the ATV. This can be accomplished by leaning forward and, on steeper inclines, standing on the footrests and leaning forward over the handlebars. Whenever possible, ride straight up hills.
Page 80: Riding Downhill
If you start to roll backwards, DO NOT apply the rear brake, and apply the front brake gradually. The ATV could easily tip over backwards. When fully stopped, apply the rear brake as well, and then lock the parking brake. Dismount the ATV im- mediately on the uphill side or to a side if pointed straight uphill.
Page 81 Never operate the ATV on hills too steep for Whenever possible, ride your ATV straight down- the ATV or for your abilities. The ATV can hill. Avoid sharp angles which could allow the ATV overturn more easily on extremely steep hills to tip or roll over.
Page 82: Crossing A Slope
CROSSING A SLOPE As you travel across a slope, lean your body in the uphill direction. It may be necessary to correct the EWB01632 WARNING steering when riding on loose surfaces by pointing the front wheels slightly uphill. When riding on Improperly crossing hills or turning on hills could cause loss of control or cause the ATV to slopes, be sure not to make sharp turns either up...
Page 83: Crossing Through Shallow Water
CROSSING THROUGH SHALLOW WATER EWB01641 WARNING Operating this vehicle through deep or fast- flowing water can lead to loss of control or an overturn. To reduce your risk of drowning or other injuries, use care when crossing through water. Never operate this ATV water deeper than the depth specified in your Owner’s Man- ual, as tires may float, increasing the risk of an overturn.
Page 84: Riding Over Rough Terrain
1. Air filter case check hose RIDING OVER ROUGH TERRAIN EWB01651 After riding your ATV in water, be sure to drain the WARNING trapped water by removing the check hose at the Riding improperly over obstacles could cause bottom of the air filter case. NOTICE: Undrained loss of control or a collision.
Page 85: Sliding And Skidding
cident. Be sure to keep your feet firmly mounted on the footrests at all times. Avoid jumping the ATV as loss of control and damage to the ATV may result. SLIDING AND SKIDDING EWB01662 WARNING Skidding or sliding improperly may cause you to lose control of this ATV.
Page 86: What To Do If
WHAT TO DO... If your ATV doesn’t turn when you want it to: Bring the ATV to a stop and practice the turning maneuvers again. Be sure you are putting your weight on the footrest to the outside of the turn. Position your weight over the front wheels for better control.
Page 87 If your ATV is traversing a sloping surface: Be sure to ride with your weight positioned to- wards the uphill side of the ATV to maintain proper balance. If the ATV starts to tip, steer down the hill (if there are no obstacles in your way) to regain balance.
Page 88: Periodic Maintenance And Adjustment
The intervals given in the periodic maintenance vice or while using the vehicle. If you are not fa- and lubrication chart should be considered as a miliar with vehicle service, have a Yamaha general guide under normal riding conditions. dealer perform the service.
Page 89: Owner's Manual And Tool Kit
If you do not have the tools or experience required spective compartments under the seat. for a particular job, have a Yamaha dealer perform it for you. 1. Owner’s manual 2.
Page 90: Periodic Maintenance Chart For The Emission Control System
However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance intervals should be followed. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
Page 91 INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours • Check for leakage and replace gasket(s) if neces- sary. √ √ √ Exhaust system • Check for looseness and tighten all screw clamps and joints if necessary.
Page 92: General Maintenance And Lubrication Chart
However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance intervals should be followed. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
Page 93 INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours • Check for cracks or other damage, and replace if √ √ √ √ Brake hoses necessary. • Replace. Every 4 years √...
Page 94 INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours • Make sure that all nuts, bolts, and screws are √ √ √ √ √ Chassis fasteners properly tightened. Shock absorber as- •...
Page 95 INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours Reverse lock re- • Check operation and adjust or replace if neces- √ √ √ 23 * lease cable sary.
Page 96: Removing And Installing The Panel
EBU23080 Removing and installing the panel The panel shown needs to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the panel needs to be removed and installed. 1. Panel A 2.
Page 97 (the ideal color when the ATV kit. is ridden normally). If the spark plug shows a distinctly different color, the engine could be operating improperly. Do not attempt to diagnose such problems yourself. In- stead, have a Yamaha dealer check the ATV. 8-10...
Page 98 2. Check the spark plug for electrode erosion To install the spark plug and excessive carbon or other deposits, and 1. Clean the surface of the spark plug gasket replace it if necessary. and its mating surface, and then wipe off any grime from the spark plug threads.
Page 99: Engine Oil And Oil Filter Element
EBU26786 Engine oil and oil filter element The engine oil should be between the minimum The engine oil level should be checked before and maximum level marks. each ride. In addition, the oil must be changed and the oil filter element replaced at the intervals spec- ified in the periodic maintenance and lubrication chart.
Page 100 Be sure the engine oil is at the correct lev- el, otherwise engine damage may result. [ECB00851] When adding oil, be careful not to overfill the en- gine oil tank; the oil level rises faster starting from the half-level-portion on the dipstick. 6.
Page 101 5. Remove the engine oil tank filler cap, and then remove the engine oil tank drain bolt and its gasket. 1. Oil filter element cover 2. Bolt 7. Remove the oil filter element and the O-rings. 1. Engine oil tank drain bolt 2.
Page 102 10. Install the crankcase engine oil drain bolt, the engine oil tank drain bolt and their new gasket, and then tighten the bolts to the specified torques. Tightening torques: Crankcase engine oil drain bolt: 23 Nm (2.3 m·kgf, 17 ft·lbf) Engine oil tank drain bolt: 19 Nm (1.9 m·kgf, 14 ft·lbf) 11.
Page 103: Coolant
14. Remove the engine oil tank filler cap, and then a higher quality than specified. In addition, gradually fill the oil tank with the remaining oil do not use oils labeled “ENERGY CONSERV- quantity while regularly checking the oil level ING II”...
Page 104 If water has been added to the coolant, have a Yamaha dealer check the antifreeze con- tent of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.
Page 105 EBU23543 To change the coolant EWB01890 WARNING Wait for the engine and radiator to cool before removing the radiator cap. You could be burned by hot fluid and steam blown out under pressure. Always place a thick rag over the cap when opening.
Page 106 5. Remove the coolant reservoir cap. 6. Disconnect the coolant reservoir hose on the coolant reservoir side, and then drain the cool- ant from the coolant reservoir. 1. Coolant drain bolt 2. Gasket 4. Remove the radiator cap. 1. Coolant reservoir cap 2.
Page 107: Cleaning The Air Filter Element
Do not use hard water or salt water since they are If any leakage is found, have a Yamaha dealer harmful to the engine. [ECB00991] check the cooling system.
Page 108 1. Air filter case check hose 1. Air filter case cover 2. Air filter case cover holder 1. Place the ATV on a level surface. 2. Remove the seat. (See page 4-13.) 4. Loosen the wing bolt. 3. Remove the air filter case cover by unhooking 5.
Page 109 1. Air filter element 1. Sponge material 2. Washer 2. Air filter element frame 3. Wing bolt 8. Wash the sponge material gently but thor- 6. Remove the wing bolt and washer from the air oughly in solvent. WARNING! Always use filter element.
Page 110 10. Check the sponge material and replace it if damaged. 14. Install the washer onto the air filter element 11. Apply Yamaha foam air filter oil or other qual- frame, and then insert the wing bolt into the ity foam air filter oil to the sponge material.
Page 111: Cleaning The Spark Arrester
17. Install the seat. The air filter element should be cleaned every 20– 40 hours. It should be cleaned and lubricated more often if the ATV is operated in extremely dusty ar- eas. Each time the air filter element maintenance is performed, check the air inlet of the air filter case for obstructions.
Page 112 1. Tailpipe 1. Tailpipe 2. Spark arrester 2. Bolt 4. Insert the tailpipe into the muffler and align the 2. Remove the tailpipe by pulling it out of the bolt holes. muffler. 5. Install the bolt and tighten it to the specified 3.
Page 113: Adjusting The Engine Idling Speed
Tightening torque: Purging bolt: 27 Nm (2.7 m·kgf, 20 ft·lbf) EWB02380 WARNING Never run the engine in an enclosed area when purging the spark arrester, otherwise it could cause injury to the eyes, burns, carbon monox- ide poisoning, possibly leading to death, and start a fire.
Page 114: Adjusting The Throttle Cable Free Play
1. Start the engine and warm it up. If the specified idling speed cannot be obtained as 2. Attach the tachometer to the spark plug lead. described above, have a Yamaha dealer make the 3. Check the engine idling speed and, if neces- adjustment.
Page 115: Valve Clearance
3. To increase the throttle cable free play, turn must be adjusted by a Yamaha dealer at the inter- the throttle cable free play adjusting bolt in di- vals specified in the periodic maintenance and lu- rection (a). To decrease the throttle cable free brication chart.
Page 116: Checking The Front And Rear Brake Pads
If a brake pad has worn to the point that the wear indicator grooves have almost disap- peared, have a Yamaha dealer replace the brake The wheels need to be removed to check the pads as a set.
Page 117: Checking The Brake Fluid Level
Front brake 1. Wear indicator groove 1. Minimum level mark EBU26823 Rear brake Checking the brake fluid level Insufficient brake fluid may allow air to enter the brake system, possibly causing it to become inef- fective. Before riding, check that the brake fluid is above the minimum level mark and replenish if neces- sary.
Page 118 To check the rear brake fluid level, remove the seat. (See page 4-13.) To access the rear brake fluid reservoir for replen- ishing: 1. Remove the cowling bolt and quick fastener screw. 1. Cowling 2. Brake fluid reservoir cap 3. After replenishing, place the cowling in the original position, and then install the bolt and quick fastener screw.
Page 119: Changing The Brake Fluid
Yamaha dealer check the cause. EBU24291 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the TIP after the periodic 1. No brake lever free play maintenance and lubrication chart. In addition,...
Page 120: Adjusting The Parking Brake Free Play
15.3 mm (0.60 in) below the top of the footrest as shown. If the brake pedal is not positioned as spec- ified, have a Yamaha dealer adjust it. 1. Cable length “A” 1. Release the parking brake by moving the parking brake lever to the right.
Page 121: Brake Light Switches
1. Locknut 2. Parking brake free play adjusting nut should be adjusted by a Yamaha dealer. Turn the adjusting nut while holding the brake light switch in place. To make the brake light come on If the cable length cannot be adjusted to specifica- earlier, turn the adjusting nut in direction (a).
Page 122: Adjusting The Clutch Lever Free Play
1. Rubber cover 1. Rear brake light switch 2. Clutch lever free play adjusting bolt 2. Rear brake light switch adjusting nut 3. Locknut 4. Clutch lever free play EBU29750 Adjusting the clutch lever free play 1. Slide the rubber cover back. The clutch lever free play must be checked and, if 2.
Page 123: Drive Chain Slack
8. Loosen the locknut at the crankcase. scribed above or if the clutch does not operate cor- 9. To increase the clutch lever free play, turn the rectly, have a Yamaha dealer check the internal adjusting nut at the crankcase in direction (a), clutch mechanism.
Page 124 4. Hole To adjust the drive chain slack 1. Place the ATV on a level surface. A rod can be obtained at a Yamaha dealer to make 2. Loosen the rear wheel axle pinch bolts. this adjustment. 3. Insert a rod of a diameter of 8 mm (0.3 in) and a length of 10 cm (4 in) into one of the holes in 4.
Page 125: Lubricating The Drive Chain
vent this from occurring, keep the drive EBU24882 Lubricating the drive chain chain slack within the specified limits. The drive chain must be cleaned and lubricated at [ECB00542] the intervals specified in the periodic maintenance 6. Pull the rod out, and then tighten the rear axle and lubrication chart, otherwise it will quickly wear pinch bolts to the specified torque in the order out, especially when riding in dusty or wet areas.
Page 126: Checking And Lubricating The Cables
If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace Recommended lubricant: Engine oil EWB02581 WARNING Inspect cables frequently and replace if dam- aged. Corrosion can result when the cable sheaths become damaged, and cables can 1.
Page 127: Checking And Lubricating The Brake And Clutch Levers
Recommended lubricants: maintenance and lubrication chart. If there is play Brake lever: in a wheel hub or if a wheel does not turn smoothly, Silicone grease have a Yamaha dealer check the wheel hub bear- Clutch lever: ings. Lithium-soap-based grease EBUM0170...
Page 128: Lubricating The Swingarm Pivots
Lubricating the rear suspension relay arm and connecting arm pivoting The swingarm pivots must be lubricated by a Yamaha dealer at the intervals specified in the pe- points riodic maintenance and lubrication chart. The rear suspension relay arm and connecting...
Page 129: Lubricating The Upper And Lower Arm Pivots
EBU25032 Lubricating the upper and lower arm pivots The upper and lower arm pivots must be lubricated at the intervals specified in the periodic mainte- nance and lubrication chart. Lubricate the pivoting points using a grease gun. Recommended lubricant: Lithium-soap-based grease Left side 1.
Page 130: Lubricating The Steering Shaft
Lubricating the steering shaft cause severe burns. Avoid contact with skin, The steering shaft must be lubricated by a Yamaha eyes or clothing. Always shield your eyes dealer at the intervals specified in the periodic when working near batteries.
Page 131 2. Positive battery lead (red) 4. Pull the battery out of its compartment. To charge the battery Have a Yamaha dealer charge the battery as soon 1. Bolt as possible if it seems to have discharged. Keep in 2. Battery holding plate mind that the battery tends to discharge more 3.
Page 132 If you do 2. Connect the positive battery lead first, then not have access to a constant-voltage battery connect the negative battery lead by installing charger, have a Yamaha dealer charge your their bolt. battery. To store the battery...
Page 133: Replacing A Fuse
1. Battery holding plate 1. Main fuse 2. Battery box 2. Spare main fuse 4. Install the battery holding plate with the bat- tery cover by installing the bolts and the quick fastener screws. 5. Install the seat. (See page 4-13.) EBU25326 Replacing a fuse The main fuse and the fuse box are located under...
Page 134 3. Turn the key to “ON” and turn on the electrical To prevent accidental short-circuiting, turn off circuits to check if the devices operate. the main switch when checking or replacing a 4. If the fuse immediately blows again, have a fuse. Yamaha dealer check the electrical system. 8-47...
Page 135: Replacing A Headlight Bulb
EBU29670 Replacing a headlight bulb If a headlight bulb burns out, replace it as follows. 1. Remove the headlight unit by removing the bolts. 1. Headlight bulb holder cover 2. Headlight coupler 4. Remove the headlight bulb holder by pushing it in and turning it counterclockwise, and then remove the burnt-out bulb.
Page 136: Adjusting A Headlight Beam
10. Adjust the headlight beam if necessary. off any dirt and fingerprints on the head- light bulb using a cloth moistened with al- EBU25561 Adjusting a headlight beam cohol or thinner. [ECB00651] ECB00690 NOTICE It is advisable to have a Yamaha dealer make this adjustment. 8-49...
Page 137: Tail/Brake Light
1. Place the ATV on a level surface. If the tail/brake light does not come on, have a 2. Install the wheel and the nuts. Yamaha dealer check it. EBU25651 Removing a wheel 1. Place the ATV on a level surface.
Page 138: Troubleshooting
However, should your ATV re- quire any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, expe- rience, and know-how to service the ATV properly.
Page 139: Troubleshooting Charts
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the ATV. Check the battery. 4. Battery The engine turns over The battery is good.
Page 140 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the rec- ommended coolant as soon as possible.
Page 141: Cleaning And Storage
EBU25860 CLEANING AND STORAGE EBU25902 may cause water seepage and deteriora- Cleaning tion of wheel bearings, brakes, transmis- Frequent, thorough cleaning of your ATV will not sion seals and electrical devices. Many only enhance its appearance but will improve its expensive repair bills have resulted from general performance and extend the useful life of improper high-pressure detergent applica-...
Page 142: Storage
EBU27261 3. Perform the following steps to protect the cyl- Storage inder, piston rings, etc. from corrosion. a. Remove the spark plug cap and spark Short-term plug. Always store your ATV in a cool, dry place and, if b. Pour a teaspoonful of engine oil into the necessary, protect it against dust with a porous spark plug bore.
Page 143 6. Cover the muffler outlet with a plastic bag to prevent moisture from entering it. 7. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a month. Do not store the battery in an exces- sively cold or warm place [less than 0 °C (30 °F) or more than 30 °C (90 °F)].
Page 144: Specifications
EBU25960 SPECIFICATIONS Dimensions: Engine: Overall length: Engine type: 1845 mm (72.6 in) Liquid cooled 4-stroke, SOHC Overall width: Cylinder arrangement: 1170 mm (46.1 in) Forward-inclined single cylinder Overall height: Displacement: 1130 mm (44.5 in) 686 cm³ Bore × stroke: Seat height: 102.0 ×...
Page 145 SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W- Air filter element: Wet element Fuel: Recommended fuel: 130 ˚F YFM700RA Unleaded gasoline only YFM700RSEA Unleaded gasoline only SAE 5W-30 YFM7RA Regular unleaded gasoline only SAE 10W-30 YFM7RSEA Regular unleaded gasoline only...
Page 146 Secondary reduction system: Size: Chain drive AT21 x 7R10 Secondary reduction ratio: Manufacturer/model: 38/14 (2.714) DUNLOP/KT341 Radial Transmission type: Rear tire: Constant mesh 5-speed.forward, 1-speed.reverse Type: Operation: Tubeless Left foot operation Size: Gear ratio: AT20 x 10R9 1st: Manufacturer/model: 38/13 (2.923) DUNLOP/KT345 Radial 2nd: Loading:...
Page 147 Rear wheel: Wheel travel: 256 mm (10.1 in) Wheel type: Electrical system: Panel wheel Rim size: Ignition system: 9 x 8.0AT Front brake: Charging system: AC magneto Type: Battery: Dual disc brake Operation: Model: Right hand operation GT9B-4 Recommended fluid: Voltage, capacity: DOT 4 12 V, 8.0 Ah...
Page 148 Engine trouble warning light: Fuses: Main fuse: 20.0 A Fuel injection system fuse: 10.0 A Headlight fuse: 15.0 A Signaling system fuse: 10.0 A Ignition fuse: 10.0 A 10-5...
Page 149: Consumer Information
Record the vehicle identification number and mod- el label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the ATV is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number...
Page 150 EBU26050 Model label The model label is affixed at the location in the il- lustration. Record the information on this label in the space provided. This information will be need- ed when ordering spare parts from a Yamaha deal- 11-2...
Page 151 INDEX Drive chain slack ............8-36 Accessories and loading ..........6-7 Air filter element, cleaning ..........8-20 Engine break-in .............. 6-5 Engine idling speed ............. 8-26 Engine oil ............... 5-4 Battery ................8-43 Engine oil and oil filter element ........8-12 Brake and clutch levers, checking and lubricating ..
Page 152 Maintenance chart, emission control system ....8-3 Start switch ..............4-6 Model label ..............11-2 Steering shaft, lubricating ..........8-43 Multi-function display ............4-3 Storage ................9-2 Suspension, lubricating the upper and lower arm pivots ................. 8-42 Neutral indicator light ............. 4-2 Suspension relay arm and connecting arm pivoting points, lubricating the rear .........
Page 154 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2010.02-0.5×1 CR...

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