Emerson Rosemount 1057 Instruction Manual
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Emerson Rosemount 1057 Instruction Manual

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Instruction Manual
LIQ-MAN-1057
Rev. D
Rosemount ™ 1057
April 2017
Three-Input Intelligent Analyzer

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  • Page 1 Instruction Manual LIQ-MAN-1057 Rev. D Rosemount ™ 1057 April 2017 Three-Input Intelligent Analyzer...
  • Page 2 Essential Instructions Read this page before proceeding...
  • Page 3 Read this page before proceeding Your instrument purchase from Emerson is one of the finest available for your particular application. These instruments have been designed, and tested to meet many national and international standards. Experience indicates that its performance is directly relat- ed to the quality of the installation and knowledge of the user in operating and maintaining the instrument.

  • Page 5: Quick Start Guide

    Quick Start Guide 1. Refer to Section 2 for mechanical installation instructions. 2. Wire sensor(s) to the signal boards. See Section 3 for wiring instructions. Refer to the sensor instruction sheet for additional details. Make current output, alarm relay and power connections. 3.
  • Page 6 Quick Start Guide Figure A. Quick Start Guide Quick Start Guide...

  • Page 7: Quick Reference Guide

    Quick Reference Guide Figure B. Model 1057 Menu Tree Quick Reference Guide...

  • Page 8: About This Document

    Date Notes 01/09 This is the initial release of the product manual. The manual has been reformatted to reflect the Emerson documentation style and updated to reflect any changes in the product offering. 10/09 Russian language added. UL Approval added.

  • Page 9: Table Of Contents

    Instruction Manual Table of Contents LIQ-MAN-1057 April 2017 Contents Quick Start Guide ........................iii Quick Reference Guide ......................v About This Document ......................vi Table of Contents........................vii Section 1: Description and Specifications Features and Applications...................1 Specifications - General ....................2 Contacting Conductivity (Codes -20, -30, -40).............4 pH/ORP/ISE (Codes -22, -32, -42).................5 Section 2: Installation Unpacking and Inspection....................7...

  • Page 10: Table Of Contents

    Table of Contents Instruction Manual April 2017 LIQ-MAN-1057 Section 6: Programming Measurements Programming Measurements - Introduction ............31 pH Measurement Programming ................31 ORP Measurement Programming ................33 Contacting Conductivity ....................34 Section 7: Calibration Unpacking and Inspection..................41 pH Calibration ......................41 ORP Calibration ......................44 Contacting Conductivity Calibration................45 Calibrating Temperature ....................48 Section 8: Return of Material...

  • Page 11: Section 1: Description And Specifications

    Instruction Manual Section 1: Description and Specification LIQ-MAN-1057 April 2017 Section 1: Description and Specification • Multi-parameter instrument – up to three inputs. Choose pH/ORP/ISE or contacting conductivity/resistivity in any combination. • Large display – large easy-to-read process measurements. • Easy to install –...

  • Page 12: Specifications - General

    Section 1: Description and Specification Instruction Manual April 2017 LIQ-MAN-1057 Security Access Codes: Two levels of security access are available. Program one access code for routine calibration and hold of current outputs; program another access code for all menus and functions.
  • Page 13 Instruction Manual Section 1: Description and Specification LIQ-MAN-1057 April 2017 Hazardous Location Approvals: Options for CSA: 02, 03, 20, 21, 22, 24, 25, 26, 30, 31, 32, 34, 35, 36, 38, 40, 41, 42, 44, 45, 46, 48, UL Class I, Division 2, Groups A, B, C, & D Class Il, Division 2, Groups E, F, &...

  • Page 14: Contacting Conductivity (Codes -20, -30, -40)

    Section 1: Description and Specification Instruction Manual April 2017 LIQ-MAN-1057 Contacting Conductivity (Codes -20, -30 and -40) Measures conductivity in the range 0 to 600,000 µS/cm (600mS/cm). Measurement choices are conductivity, resistivity, total dissolved solids, salinity, and % concentration. The % concentration selection includes the choice of five common solutions (0-12% NaOH, 0-15% HCl, 0-20% NaCl, and 0-25% or 96-99.7% H ).

  • Page 15: Ph/Orp/Ise (Codes -22, -32, -42)

    Instruction Manual Section 1: Description and Specification LIQ-MAN-1057 April 2017 pH/ORP/ISE (Codes -22, -32, and -42) For use with any standard pH or ORP sensor. Measurement choices are pH, ORP, Redox, ammonia, fluoride or custom ISE. The automatic buffer recognition feature uses stored buffer values and their temperature curves for the most common buffer standards available worldwide.
  • Page 16 Section 1: Description and Specification Instruction Manual April 2017 LIQ-MAN-1057 Section 1: Description and Specification...

  • Page 17: Section 2: Installation

    Instruction Manual Section 2: Installation Section 2: Installation LIQ-MAN-1057 April 2017 Unpacking and Inspection Inspect the shipping container. If it is damaged, contact the shipper immediately for instructions. Save the box. If there is no apparent damage, unpack the container. Be sure all items shown on the packing list are present.
  • Page 18 Section 2: Installation Instruction Manual April 2017 LIQ-MAN-1057 Figure 2-1 Panel Mounting Dimensions Front View Side View Bottom View The front panel is hinged at the bottom. The panel swings down for easy access to the wiring locations. Panel mounting seal integrity (4/4X) for outdoor applications is the responsibility of the end user. Section 2: Installation...
  • Page 19 Instruction Manual Section 2: Installation LIQ-MAN-1057 April 2017 Figure 2-2 Pipe and Wall Mounting Dimensions Wall / Surface Mount Side View Front View Pipe Mount Side View Bottom View The front panel is hinged at the bottom. The panel swings down for easy access to the wiring locations. Section 2: Installation...
  • Page 20 Section 2: Installation Instruction Manual April 2017 LIQ-MAN-1057 Figure 2-3 Non Incendive Field Wiring Installation (CSA) ASSY 24355- ASSY 24312- Section 2: Installation...

  • Page 21: Section 3: Wiring

    Instruction Manual Section 3: Wiring LIQ-MAN-1057 April 2017 Section 3: Wiring General The Model 1057 is easy to wire. It includes removable connectors and slide-out signal input boards. 3.1.1 Removable Connectors and Signal Input Boards Model 1057 uses removable signal input boards and communication boards for ease of wiring and installation.

  • Page 22: Preparing Conduit Openings

    Section 3: Wiring Instruction Manual April 2017 LIQ-MAN-1057 Preparing Conduit Openings There are six conduit openings in all configurations of Model 1057. (Note that four plugs are provided upon shipment.) Note: Use watertight fittings and hubs that comply with your requirements. Connect the conduit hub to the conduit before attaching the fitting to the analyzer.
  • Page 23 Instruction Manual Section 3: Wiring LIQ-MAN-1057 April 2017 3.4.2 Current Output Wiring All instruments are shipped with four 4-20 mA current outputs. Wiring locations for the outputs are on the main board which is mounted on the hinged door of the instrument. Wire the output leads to the correct position on the Main board connectors using the lead markings (+/positive, -/negative) on the board.
  • Page 24 Section 3: Wiring Instruction Manual April 2017 LIQ-MAN-1057 3.4.5 Signal Board Wiring Figure 3-5 Contacting Conductivity Signal Board and Sensor Cable Leads Figure 3-6 pH/ORP/ISE Signal Board and Sensor Cable Leads Section 3: Wiring...
  • Page 25 Instruction Manual Section 3: Wiring LIQ-MAN-1057 April 2017 Figure 3-7 Power Wiring for Model 1057 84-265 Vac Power Supply (-03 ordering code) Figure 3-8 Output Wiring for Model 1057 Main PCB Section 1: Description and Specification...
  • Page 26 Section 3: Wiring Instruction Manual April 2017 LIQ-MAN-1057 Figure 3-9 Power Wiring for Model 1057 24 Vdc Power Supply (-02 ordering code) Section 3: Wiring...

  • Page 27: Section 4: Display And Operation

    Instruction Manual Section 4: Display and Operation LIQ-MAN-1057 Section 4: Display and Operation April 2017 User Interface The Model 1057 has a large display which shows three live measurement readouts in large digits and up to six additional process variables or diagnostic parameters concurrently. The display is back-lit and the format can be customized to meet user requirements.

  • Page 28: Main Display

    Section 4: Display and Operation Instruction Manual April 2017 LIQ-MAN-1057 Selection Keys Surrounding the ENTER key, four selection keys – up, down, right and left, move the cursor to all areas of the screen while using the menus. Selection keys are used to: 1.

  • Page 29: Menu System

    Instruction Manual Section 4: Display and Operation LIQ-MAN-1057 April 2017 4.3.4 Formatting the Main Display The main display screen can be programmed to show primary process variables, secondary process variables and diagnostics. Press MENU. Scroll down to Display. Press ENTER. Main Format is highlighted.
  • Page 30 Section 4: Display and Operation Instruction Manual April 2017 LIQ-MAN-1057 Figure 4-1 Configuring the Main Display Section 4: Display and Operation...

  • Page 31: Section 5: Programming The Analyzer - Basics

    Instruction Manual Section 5: Programming the Analyzer - Basics LIQ-MAN-1057 April 2017 Section 5: Programming the Analyzer - Basics General This section describes the following programming functions: • Changing the measurement type, measurement units and temperature units. • Choose temperature units and manual or automatic temperature compensation mode •...

  • Page 32: Choosing Temperature Units And Automatic/Manual Temperature Compensation

    Section 5: Programming the Analyzer - Basics Instruction Manual April 2017 LIQ-MAN-1057 Choosing Temperature Units and Automatic/Manual Temperature Compensation 5.3.1 Purpose Most liquid analytical measurements (except ORP) require temperature compensation. The Model 1057 performs temperature compensation automatically by applying internal temperature correction algorithms.
  • Page 33 Instruction Manual Section 5: Programming the Analyzer - Basics LIQ-MAN-1057 April 2017 5.4.3 Procedure - Configure Outputs Under the Program/Outputs menu, the adjacent screen appears to allow configuration of the outputs. Follow the menu screens in Figure 5-2 configure the outputs. 5.4.4 Procedure - Assigning Measurements the Low and S1: 1.234µS/cm...

  • Page 34: Setting A Security Code

    Section 5: Programming the Analyzer - Basics Instruction Manual April 2017 LIQ-MAN-1057 Setting a Security Code 5.5.1 Purpose The security codes prevent accidental or unwanted changes to program settings, displays, and calibration. Model 1057 has two levels of security code to control access and use of the instrument to different types of users.

  • Page 35: Using Hold

    Instruction Manual Section 5: Programming the Analyzer - Basics LIQ-MAN-1057 April 2017 5.6.2 Procedure 1. If a security code has been programmed, selecting the Calibrate, Hold, S1: 1.234µS/cm 1.234°C Program or Display top menu items causes the security access screen S2: 12.34pH 1.234°C S3: 12.34µS/cm 1.234°C...

  • Page 36: Programming Alarm Relays

    Section 5: Programming the Analyzer - Basics Instruction Manual April 2017 LIQ-MAN-1057 5.8.2 Procedure To reset to factory defaults, reset calibration data only or reset analog outputs only, follow the Reset Analyzer flow diagram (Figure 5-5). Figure 5-5 Resetting Factory Default Settings Programming Alarm Relays 5.9.1 Purpose...
  • Page 37 Instruction Manual Section 5: Programming the Analyzer - Basics LIQ-MAN-1057 April 2017 Under the Program/Alarms menu, the adjacent screen appears to allow S1: 1.234µS/cm 1.234°C configuration of the alarm relays. Follow the menu screens in Figure 5-2 S2: 12.34pH 1.234°C configure the outputs.
  • Page 38 Section 5: Programming the Analyzer - Basics Instruction Manual April 2017 LIQ-MAN-1057 5.9.5 Procedure - Deadband S1: 1.234µS/cm 1.234°C S2: 12.34pH 1.234°C Under the Alarms Settings menu, the adjacent screen appears to program S3: 12.34µS/cm 1.234°C Alarm1 Deadband the deadband as a measurement value. Enter the change in the process +000.5uS/cm value needed after the relay deactivates to return to normal (and thereby preventing repeated alarm activation).
  • Page 39 Instruction Manual Section 5: Programming the Analyzer - Basics LIQ-MAN-1057 April 2017 5.9.12 Procedure - Simulate S1: 1.234µS/cm 1.234°C S2: 12.34pH 1.234°C Alarm relays can be manually set for the purposes of checking devices S3: 12.34µS/cm 1.234°C such as valves or pumps. Under the Alarms Settings menu, the adjacent Simulate Alarm M screen appears to allow manual forced activation of the alarm relays.
  • Page 40 Section 5: Programming the Analyzer - Basics Instruction Manual April 2017 LIQ-MAN-1057 Section 5: Programming the Analyzer - Basics...

  • Page 41: Section 6: Programming Measurements

    Instruction Manual Section 6: Programming Measurements LIQ-MAN-1057 April 2017 Section 6: Programming Measurements Programming Measurements - Introduction The Model 1057 automatically recognizes each installed measurement board upon first power-up and each time the analyzer is powered. Completion of Quick Start screens upon first power up enable measurements, but additional steps may be required to program the analyzer for the desired measurement application.

  • Page 42: Temperature Coefficient

    Section 6: Programming Measurements Instruction Manual April 2017 LIQ-MAN-1057 A detailed flow diagram (Figure 6-1) for pH configuring is provided at the end of Section 6 to guide you through all basic configuration functions. S1: 1.234µS/cm 1.234°C To configure the pH measurement board: S2: 12.34pH 1.234°C S3: 12.34µS/cm 1.234°C...

  • Page 43: Orp Measurement Programming

    Instruction Manual Section 6: Programming Measurements LIQ-MAN-1057 April 2017 6.2.6 Resolution S1: 1.234µS/cm 1.234°C S2: 12.34pH 1.234°C The display screen for selecting 0.01pH or 0.1pH for pH display Resolution is S3: 12.34µS/cm 1.234°C SN Resolution shown. The default value is displayed in bold type. Refer to configuring 0.01pH pH/ORP measurements flow diagram (Figure...

  • Page 44: Contacting Conductivity

    Section 6: Programming Measurements Instruction Manual April 2017 LIQ-MAN-1057 6.3.2 Measurement S1: 1.234µS/cm 1.234°C S2: 12.34pH 1.234°C The display screen for selecting the Measurement is shown. The default S3: 12.34µS/cm 1.234°C value is displayed in bold type. Refer to configuring pH/ORP measurements SN Measurement flow diagram (Figure...

  • Page 45: Sensor Type

    Instruction Manual Section 6: Programming Measurements LIQ-MAN-1057 April 2017 A detailed flow diagram (Figure 6-2) for contacting conductivity programming is provided at the end of this section to guide you through all basic programming and configuration functions. To configure the contacting conductivity measurement board: S1: 1.234µS/cm 1.234°C 1.

  • Page 46: Cell Constant

    Section 6: Programming Measurements Instruction Manual April 2017 LIQ-MAN-1057 6.4.5 Cell Constant S1: 1.234µS/cm 1.234°C S2: 12.34pH 1.234°C The display screen for entering a cell Constant for the sensor is shown. S3: 12.34µS/cm 1.234°C The default value is displayed in bold type. Refer to configuring contacting SN Cell Constant measurements flow diagram (Figure...
  • Page 47 Instruction Manual Section 6: Programming Measurements LIQ-MAN-1057 April 2017 6.4.12 Custom Setup S1: 1.234µS/cm 1.234°C S2: 12.34pH 1.234°C The display screens for creating a Custom Curve for converting conductivity to S3: 12.34µS/cm 1.234°C concentration is shown. Refer to configuring contacting measurements flow SN Custom Curve diagram (Figure...
  • Page 48 Section 6: Programming Measurements Instruction Manual April 2017 LIQ-MAN-1057 Figure 6-1 Configuring pH/ORP Measurements Section 6: Programming Measurements...
  • Page 49 Instruction Manual Section 6: Programming Measurements LIQ-MAN-1057 April 2017 Figure 6-2 Configuring Contacting Measurements Section 6: Programming Measurements...
  • Page 50 Section 6: Programming Measurements Instruction Manual April 2017 LIQ-MAN-1057 Section 6: Programming Measurements...

  • Page 51: Section 7: Calibration

    Instruction Manual Section 7: Calibration LIQ-MAN-1057 April 2017 Section 7: Calibration Calibration - Introduction Calibration is the process of adjusting or standardizing the analyzer to a lab test or a calibrated laboratory instrument, or standardizing to some known reference (such as a commercial buffer). The auto-recognition feature of the analyzer will enable the appropriate calibration screens to allow calibration for any single sensor configuration or dual sensor configuration of the analyzer.
  • Page 52 Section 7: Calibration Instruction Manual April 2017 LIQ-MAN-1057 S1: 1.234µS/cm 1.234°C S2: 12.34pH 1.234°C The adjacent screen appears. To Calibrate pH or Temperature scroll to the S3: 12.34µS/cm 1.234°C SN Calibrate? desired item and press ENTER. Temperature The following sub-sections show the initial display screen that appears for each calibration routine. Use the flow diagram (Figure 7-1) for pH calibration at the end of this section and the live screen...
  • Page 53 Instruction Manual Section 7: Calibration LIQ-MAN-1057 April 2017 S1: 1.234µS/cm 1.234°C S2: 12.34pH 1.234°C S3: 12.34µS/cm 1.234°C An Offset Error generates the adjacent screen display: SN pH Auto Cal Offset Error Calculated: 61.22mV Max: 60.00mV Press EXIT 7.2.3 Manual Calibration - pH New sensors must be calibrated before use.

  • Page 54: Orp Calibration

    Section 7: Calibration Instruction Manual April 2017 LIQ-MAN-1057 ORP Calibration 7.3.1 Description For process control, it is often important to make the measured ORP agree with the ORP of a standard solution. During calibration, the measured ORP is made equal to the ORP of a standard solution at a single point.

  • Page 55: Contacting Conductivity Calibration

    Instruction Manual Section 7: Calibration LIQ-MAN-1057 April 2017 Contacting Conductivity Calibration 7.4.1 Description This section describes how to calibrate a Model 1057 with Contacting Conductivity Sensor attached. Placing A New Conductivity Sensor In Service New conductivity sensors rarely need calibration. The cell constant printed on the label is sufficiently accurate for most applications.
  • Page 56 Section 7: Calibration Instruction Manual April 2017 LIQ-MAN-1057 ° S1: 1.234µS/cm 1.234 ° S2: 12.34pH 1.234 The adjacent screen appears. To calibrate Conductivity or Temperature, scroll ° S3: 12.34µS/cm 1.234 to the desired item and press ENTER. SN Calibrate? Conductivity Temperature The following sub-sections show the initial display screen that appears for each calibration routine.
  • Page 57 Instruction Manual Section 7: Calibration LIQ-MAN-1057 April 2017 7.4.4 Calibrating The Sensor In A Conductivity Standard (In Process Cal) This procedure is used to calibrate the sensor and analyzer against a solution of known conductivity. This is done by submerging the probe in the sample of known conductivity, then adjusting the dis played value, if necessary, to correspond to the conductivity value of the sample.

  • Page 58: Calibrating Temperature

    Section 7: Calibration Instruction Manual April 2017 LIQ-MAN-1057 7.4.6 Cal Factor Upon initial installation and power up, if 4-electrode was selected for the sensor type in the Quick Start menus, the user enters Cell Constant and Cal Factor using the instrument keypad. The cell constant is needed to convert measured conductance to conductivity as displayed on the analyzer screen.
  • Page 59 Instruction Manual Section 7: Calibration LIQ-MAN-1057 April 2017 Figure 7-1 Calibrate pH Section 7: Calibration...
  • Page 60 Section 7: Calibration Instruction Manual April 2017 LIQ-MAN-1057 Figure 7-2 Calibrate ORP Section 7: Calibration...
  • Page 61 Instruction Manual Section 7: Calibration LIQ-MAN-1057 April 2017 Figure 7-3 Calibrate Contacting Conductivity Section 7: Calibration...
  • Page 62 Section 7: Calibration Instruction Manual April 2017 LIQ-MAN-1057 Figure 7-4 Calibrate Temperature Section 7: Calibration...

  • Page 63: Section 8: Return Of Material

    Warranty Repair The following is the procedure for returning instruments still under warranty: Call Emerson for authorization. To verify warranty, supply the factory sales order number or the original purchase order number. In the case of individual parts or sub-assemblies, the serial number on the unit must be supplied.

  • Page 64: Liq-Man

    AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES. RETURN OF MATERIAL Material returned for repair, whether in or out of warranty, should be shipped prepaid to: Emerson 8200 Market Blvd. Chanhassen, MN 55317 The shipping container should be marked:...

  • Page 65: Ec Declarations Of Conformity

    Instruction Manual EC Declaration of Conformity LIQ-MAN-1057 April 2017 Note: Please see website for most recent Declaration. EC Declaration of Conformity...
  • Page 66 ©2017 Emerson. All rights reserved. Emerson The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount is a mark of 8200 Market Blvd. one of the Emerson family of companies. All other marks are the property of their respective Chanhassen, MN 55317, owners.

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