Omron NY Series Hardware User Manual
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Omron NY Series Hardware User Manual

Ny series ipc programmable multi axis controller industrial box pc
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Industrial PC Platform
NY-series
IPC Programmable Multi Axis Controller
Industrial Box PC
Hardware User's Manual
NY512-A6001XX21391X
Industrial Box PC
W580-E2-03

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Summary of Contents for Omron NY Series

  • Page 1 Industrial PC Platform NY-series IPC Programmable Multi Axis Controller Industrial Box PC Hardware User's Manual NY512-A6001XX21391X Industrial Box PC W580-E2-03...
  • Page 2 Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publica- tion.

  • Page 3: Intended Audience

    Introduction Introduction Thank you for purchasing the IPC Programmable Multi Axis Controller. This manual contains information that is necessary to use the IPC Programmable Multi Axis Controller (hereafter also named as Box PC). Please read this manual and make sure you understand the func- tionality and performance of the Box PC before attempting to use it.

  • Page 4: Table Of Contents

    CONTENTS CONTENTS Introduction ......................1 Intended Audience............................1 Applicable Products ............................1 Manual Information....................7 Page Structure..............................7 Special Information ............................8 Terms and Conditions Agreement................9 Warranty and Limitations of Liability ........................9 Application Considerations ..........................10 Disclaimers ..............................10 Safety Precautions....................12 Definition of Precautionary Information......................12 Symbols .................................12 Warnings................................13 Cautions.................................15...
  • Page 5 CONTENTS Revision History..................... 28 Sections in this Manual ..................29 Section 1 Overview Intended Use ........................1 - 2 Hardware Features.......................1 - 3 Software Features........................1 - 4 ID Information Label ......................1 - 5 1-4-1 Label with Controller License (Optional) ...................1 - 5 Product Configuration......................1 - 6 Industrial PC Platform Overview ..................1 - 7 1-6-1...
  • Page 6 CONTENTS 2-10-10 UPS Communication Cable ....................2 - 23 2-10-11 Recommended EtherCAT Cables ...................2 - 24 Section 3 Software Windows Operating System ....................3 - 2 3-1-1 Determine Your Version of the Windows Operating Systems ...........3 - 2 Support Software .........................3 - 3 3-2-1 Available IPC Programmable Multi Axis Controller Support Software ........3 - 3 3-2-2...
  • Page 7 CONTENTS 5-3-3 Temperature ..........................5 - 16 5-3-4 Humidity ..........................5 - 19 5-3-5 Vibration and Shock ........................5 - 19 5-3-6 Atmosphere ..........................5 - 20 5-3-7 Electrical Environment ......................5 - 20 5-3-8 Book Mount Procedure ......................5 - 25 5-3-9 Wall Mount Procedure......................5 - 26 Wire .............................5 - 27 5-4-1 Wiring Warnings and Cautions....................5 - 27...
  • Page 8 CONTENTS 7-2-5 Replace a Drive........................7 - 15 7-2-6 Replace the PCIe Card ......................7 - 20 7-2-7 Restore and Repair Data ......................7 - 24 7-2-8 Allocate a Drive in Windows....................7 - 29 7-2-9 Windows Event Viewer......................7 - 30 Appendices BIOS ............................. A - 2 A-1-1 BIOS Overview.........................

  • Page 9: Manual Information

    Manual Information Manual Information This section provides information about this manual. Page Structure The following page structure is used in this manual. 5 Installation Unpack This section provides details on how to unpack the Industrial Panel PC. 5-1-1 Unpack Procedure Check the package for damage.

  • Page 10: Special Information

    Manual Information Special Information Special information in this manual is classified as follows: Precautions for Safe Use Precautions on what to do and what not to do to ensure safe usage of the product. Precautions for Correct Use Precautions on what to do and what not to do to ensure proper operation and performance. Additional Information Additional information to read as required.

  • Page 11: Terms And Conditions Agreement

    Omron’s exclusive warranty is that the Products will be free from defects in materials and workman- ship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, expressed or implied.

  • Page 12: Application Considerations

    • Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof. • Omron Companies shall not be responsible for the operation of the user accessible operating sys- tem (e.g. Windows, Linux), or any consequence thereof.
  • Page 13 Terms and Conditions Agreement Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate; how- ever, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

  • Page 14: Safety Precautions

    Safety Precautions Safety Precautions Definition of Precautionary Information The following notation is used in this manual to provide precautions required to ensure safe usage of the IPC Programmable Multi Axis Controller. The safety precautions that are provided are extremely important to safety. Always read and heed the information provided in all safety precautions.

  • Page 15: Warnings

    Safety Precautions Warnings WARNING Disassembly and Dropping Do not attempt to disassemble, repair, or modify the product in any way. Do- ing so may result in malfunction or fire. In particular, high-voltage parts are present in the Controller while power is supplied or immediately after power is turned OFF.
  • Page 16 Safety Precautions Actual Operation Check the user program, data, and parameter settings for proper execution before you use them for actual operation. Security setting adjustments should only be performed by the engineer in charge that possesses a thorough understanding of the security settings. Selecting non-recommended security settings can put your system at risk.

  • Page 17: Cautions

    Safety Precautions Cautions Caution Wiring The product has an internal non-isolated DC power supply. Circuit ground (0 VDC) and frame ground are connected together. When connecting a non- isolated device or a non-isolated interface to the product, take appropriate actions to avoid communication failures or damage to the mentioned ports. Non-isolated Industrial PC Platform Product Device...

  • Page 18: Precautions For Safe Use

    Precautions for Safe Use Precautions for Safe Use Disassembly, Dropping, Mounting, Installation and Storage • Do not drop the product or subject it to abnormal vibration or shock. Doing so may result in product malfunction or burning. • When unpacking, check carefully for any external scratches or other damages. Also, shake the product gently and check for any abnormal sound.

  • Page 19: Actual Operation

    • Use an Omron S8BA UPS with the correct revision number to prevent improper system shutdown. • Power ON after the DVI cable is connected between the product and an external monitor.

  • Page 20: General Communications

    Precautions for Safe Use • Press the Power Button of the product. • Remove a USB device or SD memory card. • Do not attempt to remove or touch the fan unit while the product is powered ON or immediately after the power supply is turned OFF.

  • Page 21: Motion Control

    Precautions for Safe Use • For EtherCAT and EtherNet, use the connection methods and cables that are specified in this man- ual. Otherwise, communications may be faulty. • It takes up to approximately 30 to 40 s to start EtherCAT communication after the power is turned ON.

  • Page 22: Precautions For Correct Use

    OS boot failure or crash. • Ensure the selected operating system supports ACPI to enable operating system shutdown using the power button. • Download the enhanced Video Driver from the OMRON Download Center and install it on the Indus- trial PC. Wiring •...

  • Page 23: Actual Operation And Operation

    Precautions for Correct Use • Do not weld the conductors. Doing so may cause the wires to break with vibration. Actual Operation and Operation • After an OS update or a peripheral device driver update for the product is executed, the product be- havior might be different.

  • Page 24: Ethercat Communications

    Precautions for Correct Use EtherCAT Communications • Set the Servo Drives to stop operation if an error occurs in EtherCAT communications between the Controller and a Servo Drive. • Always use the specified EtherCAT slave cables. If you use any other cable, the EtherCAT master or the EtherCAT slaves may detect an error and one of the following may occur.

  • Page 25: Regulations And Standards

    EMC Directive EMC Directive OMRON devices that comply with EU Directives also conform to the related EMC standards so that they can be more easily built into other devices or the overall machine. The actual products have been checked for conformity to EMC standards.

  • Page 26: Conformance To Kc Standards

    Software Licenses and Copyrights This product incorporates certain third party software. The license and copyright information associat- ed with this software is available at http://www.fa.omron.co.jp/nj_info_e/. NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

  • Page 27: Related Manuals

    Related Manuals Related Manuals The following manuals are related. Use these manuals for reference. Related Products Manuals Manual Cat. Model num- Application Description name bers U702 S8BA Learning the information An introduction to the UPS is provided S8BA User's that is necessary to use along with the following information: •...

  • Page 28: Terminology And Abbreviations

    Term / Abbreviation Description Industrial PC Platform An integrated range of OMRON products designed for use in any industrial applica- tion that will benefit from advanced PC technology Industrial Monitor An industrial monitor with a touchscreen as the user interface designed to work in...

  • Page 29: Software

    Terminology and Abbreviations Software Term / Abbreviation Description ACPI Advanced Configuration and Power Interface protocol for operating systems Application Programming Interface BIOS Basic Input Output System. The first software run by a PC when powered on. Developer Any person involved with the development of software Daylight Saving Time Enhanced Write Filter FBWF...

  • Page 30: Revision History

    Revision History Revision History A manual revision code appears as a suffix to the catalog number on the front and back covers of the manual. W580-E2-03 Cat. No. Revision code Revision code Date Revised content • July 2017 Added Storage Device Considerations •...

  • Page 31: Sections In This Manual

    Sections in this Manual Sections in this Manual Overview Hardware Software Specifications Installation Operating Procedures Maintenance Appendices NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)
  • Page 32 Sections in this Manual NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

  • Page 33: Overview

    Overview This section provides general information about the IPC Programmable Multi Axis Controller. Intended Use ....................1 - 2 Hardware Features ..................1 - 3 Software Features ..................1 - 4 ID Information Label..................1 - 5 1-4-1 Label with Controller License (Optional)............1 - 5 Product Configuration .................

  • Page 34: Intended Use

    1 Overview Intended Use The IPC Programmable Multi Axis Controller (also indicated as Box PC) is an industrial-grade PC in- tended for use within factory automation environments. This Box PC simultaneously uses the standard Windows operating system and Linux running the Programmable Multi Axis Controller kernel to serve as a powerful PC based motion control platform.

  • Page 35: Hardware Features

    1 Overview Hardware Features The IPC Programmable Multi Axis Controller provides the following hardware features: • Compact design with two mounting orientation options The Box PC has a compact design to minimize panel space while allowing for two mounting orienta- tions.

  • Page 36: Software Features

    1 Overview Software Features The IPC Programmable Multi Axis Controller provides the following software features: • Fast Multi-Axis Control The Programmable Multi-Axis Controller is developed by Delta Tau Data Systems, Inc., a manufac- turer specializing in motion controllers. It allows for multi-axis control of up to 64 axes per unit (when CK3E-1500 is used), and the fast control of 250 μs/8-axis and 500 μs/64-axis.

  • Page 37: Id Information Label

    A custom ID [NYC£££-££££££££] (Optional) Only for Industrial Monitors and Industrial Panel PCs with a custom logo Standards and QR The applicable standards and a QR code for OMRON internal use code LOT number and Production details, consisting of: •...

  • Page 38: Product Configuration

    1 Overview Product Configuration This section provides an overview of the product configurations available for the IPC Programmable Multi Axis Controller. The product configuration is visible in the model-type that is mentioned on the ID information label of the product. The structure of the model-type is: NY£££-££££-£££££££££.

  • Page 39: Industrial Pc Platform Overview

    In line with OMRON’s established quality standards, each element in the Industrial PC Platform, rang- ing from the standalone Industrial Box PC to the touchscreen Industrial Monitor, is engineered with long-life components and built to the most advanced design standards.

  • Page 40: Industrial Box Pc

    1 Overview 1-6-2 Industrial Box PC The Industrial Box PC is designed to meet the specific needs of the industrial environment. Design simplification and future-proof architecture minimize the risk of failure. In addition, new PC features can be seamlessly incorporated, without the need for wholesale redesign. 1 - 8 NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

  • Page 41: Hardware

    Hardware This section provides an overview of the hardware of the IPC Programmable Multi Ax- is Controller. System Configuration .................. 2 - 3 Component Names and Functions ............. 2 - 4 2-2-1 Front and Top of the Industrial Box PC............2 - 4 2-2-2 Back of the Industrial Box PC ...............
  • Page 42 2 Hardware 2-10-10 UPS Communication Cable ................ 2 - 23 2-10-11 Recommended EtherCAT Cables............... 2 - 24 2 - 2 NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

  • Page 43: System Configuration

    2 Hardware System Configuration The IPC Programmable Multi Axis Controller supports the following system configuration. Port 3 Ethernet NY-series IPC Machine Controller Real-time Windows Operating System Port 2 Modbus-TCP SD Memory Programmable Card Servo Drives and Multi Axis Inverters Controller PCIe Card kernel (Controller)

  • Page 44: Component Names And Functions

    2 Hardware Component Names and Functions This section shows views of the IPC Programmable Multi Axis Controller with information about all items. 2-2-1 Front and Top of the Industrial Box PC This section shows the component names and functions for the front and top of the Box PC. Item Name Description...
  • Page 45 2 Hardware Item Name Description Option port Interface connection options for peripheral devices or an additional monitor: • RS-232C connector • DVI-D connector • NYML connector SD Memory Card slot SD Memory Card slot PCIe bay PCI Express mounting slot DVI connector Digital Visual Interface connector 10BASE-T/100BASE-...

  • Page 46: Back Of The Industrial Box Pc

    2 Hardware 2-2-2 Back of the Industrial Box PC This section shows the component names and functions for the back of the Industrial Box PC. Item Name Description ID information label Label containing Model ID., LOT No. and other product specific information. License label Optional label containing the license number.

  • Page 47: Led Indicators

    2 Hardware LED Indicators The Industrial Box PC has two rows of four LED indicators that show the operating status of the prod- uct. Both rows have the same function. The following LED indicators are available: Item Name Description Indicator Power Indicates the operating mode of the Industrial Box PC.

  • Page 48: Err Led Indicator

    2 Hardware 2-3-2 ERR LED Indicator The Error LED (ERR) indicates the presence and type of an error within the Box PC. Color Status Meaning • Not lit The 24 VDC power is not supplied • No error is present •...

  • Page 49: Power Button

    2 Hardware Power Button The power button is used to manually switch the Box PC ON and OFF. Additional Information • Refer to 6-1 Power ON on page 6 - 2 for ON details. • Refer to 6-2 Power OFF on page 6 - 3 for OFF details. 2 - 9 NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

  • Page 50: Drive Bays

    2 Hardware Drive Bays The drive bays in the IPC Programmable Multi Axis Controller accept 2.5 inch Hard Disk Drives (HDD) or Solid State Drives (SSD). Depending on the model one or two drives are supported. Additional Information • Refer to 4-1-4 CPU Specifications on page 4 - 5 for the number of supported drives. •...

  • Page 51: Sd Memory Card Slot

    2 Hardware SD Memory Card Slot The SD Memory Card slot on the IPC Programmable Multi Axis Controller accepts SD Memory Cards with the following specifications. • SDHC type (SD 2.0 specification) • Up to 32 GB capacity Additional Information Refer to 2-10-2 SD Memory Cards on page 2 - 19 for SD Memory Card details.

  • Page 52: Pcie Card Slot

    2 Hardware PCIe Card Slot The PCI Express (PCIe) Card slot of the IPC Programmable Multi Axis Controller accepts various PCIe Cards for specific hardware needs. The PCIe Card connectors are available behind the cover and the PCIe Card is mounted in the PCIe drawer Additional Information •...

  • Page 53: Connectors

    2 Hardware Connectors This section gives an overview of the available connectors for the IPC Programmable Multi Axis Con- troller. 2-8-1 Power Connector The power connector on the Box PC is used to supply 24 VDC power to the Box PC. The power connector is supplied with the Box PC.

  • Page 54: Usb Connectors

    2 Hardware Additional Information • Refer to 4-2-2 I/O Connector Specifications on page 4 - 10 for specifications. • Refer to 5-4-4 Wire the I/O Connector on page 5 - 38 for wiring details. • Refer to 5-5 Connect on page 5 - 41 for connection details. 2-8-3 USB Connectors The USB connectors support USB 2.0 and USB 3.0 specifications.

  • Page 55: Ethernet Connectors

    2 Hardware 2-8-4 Ethernet Connectors The Ethernet connectors provide 3 individual Ethernet ports on the IPC Programmable Multi Axis Con- troller. Each port offers 10BASE-T/100BASE-TX/1000BASE-T Ethernet speeds. Additional Information • Refer to 4-2-4 Ethernet Connector Specifications on page 4 - 15 for specifications. •...

  • Page 56: Rs-232C Connector (Optional)

    2 Hardware 2-8-6 RS-232C Connector (Optional) Depending on the product configuration an optional RS-232C connector is available. Additional Information • Refer to 1-5 Product Configuration on page 1 - 6 for configuration details. • Refer to 4-2-6 RS-232C Connector Specifications on page 4 - 19 for specifications. •...

  • Page 57: Spare Parts

    2 Hardware Spare Parts The following spare parts for the IPC Programmable Multi Axis Controller are available. 2-9-1 Battery One battery is supplied with the Box PC. The battery supplies power to the real-time clock. The battery is located inside the Box PC. Model Appearance Specifications...

  • Page 58: Accessory Kit

    2 Hardware 2-9-3 Accessory Kit The accessory kit for the Box PC. Model Appearance Specifications NY000-AK00 Accessory Kit containing all accessories sup- plied with the Box PC. • Power connector • I/O connector • Drive bracket for drive installation • 4 mounting screws for drive installation •...

  • Page 59: 2-10 Optional Hardware

    Book mount NY000-AB01 Wall mount 2-10-2 SD Memory Cards SD Memory Card details are provided below. OMRON is not responsible for the operation, performance or write life of any other brand of SD Memo- ry Card. Model Appearance Card type Capacity...

  • Page 60: Usb Flash Drives

    2 Hardware 2-10-3 USB Flash Drives USB Flash Drive details are provided below. OMRON is not responsible for the operation, performance, or write life of any other brand of USB Flash Drives. Model Appearance Capacity FZ-MEM2G 2 GB FZ-MEM8G 8 GB...

  • Page 61: Dvi Cables

    90 mm 2-10-6 USB Type-A to USB Type-B Cables USB Type-A to USB Type-B cable details are provided below. OMRON is not responsible for the operation or performance of any other brand of USB Type-A to USB Type-B cable. Model Appearance...

  • Page 62: Industrial Monitor

    Additional Information Refer to the OMRON website for specifications and manuals. 2-10-8 Power Supply Details for the recommended power supply are provided below. OMRON is not responsible for the operation or performance of any other power supply. Model Appearance Specifications S8VK-G£££24...

  • Page 63: Ups

    • Refer to 4-1-3 Power Consumption Specifications on page 4 - 4 for power consumption de- tails. • Refer to the OMRON website for S8BA specifications or to the UPS S8BA User's Manual (Cat. No. U702) for the UPS manual.

  • Page 64: 2-10-11 Recommended Ethercat Cables

    The following table lists wiring materials used for the EtherCAT communications cables. Cable length Product Manufacturer Model Cables with con- Size and num- Standard type OMRON XS6W-6LSZH8 nectors ber of pairs: Cable with Con- SS30CM-Y AWG27 × 4P. nectors on Both XS6W-6LSZH8 Cable color：...
  • Page 65 Although the LSZH cable is single shielded, its communications and noise char- acteristics meet the standards. Cable colors available are blue, yellow and green. For details contact your local OMRON representative. We recommend to use the above cables and connectors together.
  • Page 66 2 Hardware 2 - 26 NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

  • Page 67: Software

    Software This section provides software information for the IPC Programmable Multi Axis Con- troller. Windows Operating System................ 3 - 2 3-1-1 Determine Your Version of the Windows Operating Systems....... 3 - 2 Support Software ..................3 - 3 3-2-1 Available IPC Programmable Multi Axis Controller Support Software ..3 - 3 3-2-2 Overview IPC Support Software for Windows ..........

  • Page 68: Windows Operating System

    3 Software Windows Operating System This section provides an overview of Windows Operating System information. 3-1-1 Determine Your Version of the Windows Operating Systems This section provides methods to find version details of your Windows Operating System. Windows 7 To determine your version of the Windows Operating System: Select the Start Button.

  • Page 69: Support Software

    Power PMAC NC16 Power PMAC-NC16 SDK This computer software is This is non-free software. used to control working Contact your OMRON machines and other CNC representative for infor- machines with the Con- mation on how to procure. troller. Use this software when you do not custom- ize the HMI screen.

  • Page 70: Overview Ipc Support Software For Windows

    Industrial Monitor Brightness Utility Industrial PC Support Utility Industrial PC Tray Utility Select and download the utilities required from the OMRON download website. Additional Information • An internet connection is required to install support software. • Refer to NY-series Industrial Panel PC User’s Manual (Cat. No. W555) for support software details.

  • Page 71: Power Pmac Support Utility

    3 Software 3-2-3 Power PMAC Support Utility This section provides an overview of the Power PMAC Support Utility. Power PMAC Support Utility The Power PMAC Support Utility is a software utility to shutdown and reboot the system when using a IPC Programmable Multi Axis Controller.

  • Page 72: Industrial Pc Support Utility

    3 Software 3-2-4 Industrial PC Support Utility This section provides an overview of the Industrial PC Support Utility. Industrial PC Support Utility Overview The Industrial PC Support Utility is a software utility to assist in diagnosing and resolving problems of the IPC Programmable Multi Axis Controller.
  • Page 73 3 Software Production Data Tab The Production Data tab displays generic IPC Programmable Multi Axis Controller information. These are e.g. Model name, Lot number, Serial number, Hardware version, BIOS version, BMC version, and software versions (Industrial PC Support Utility and Industrial PC System API). •...
  • Page 74 3 Software System Status Tab The System Status tab displays actual states and diagnostic information like internal temperature, fan revolution, battery and power supply status. A status that requires attention is indicated with a red bar. Item Description The average CPU temperature. Internal Temperature The actual rotation speed for each fan in revolutions per minute (r/min).
  • Page 75 Values are not updated automatically. Select the Update Screen Button to display the latest values. Installation The Industrial PC Support Utility is pre-installed on the Industrial Box PC and Industrial Panel PC. Download the Industrial PC Support Utility from the OMRON download website if reinstallation is re- quired. Startup The Industrial PC Support Utility can be started from: •...

  • Page 76: Industrial Pc Tray Utility

    The Industrial PC Tray Utility provides the following features: • Display the overall state of all installed OMRON utilities in the icon in the system tray area. • Display a menu that can start all installed utilities and show the state of each installed utility.
  • Page 77 • The Industrial Monitor Brightness Utility is available in the menu when installed. • The application area can be configured to show and launch both OMRON and third party utilities. • The About entry shows details of the Industrial PC Tray Utility.
  • Page 78 3 Software Compatibility This software utility can be used on PCs with Windows 7 and Windows 10. Startup By default the Industrial PC Tray Utility is configured to start automatically at Windows startup. To manually start the Industrial PC Tray Utility: Locate the Industrial PC Tray Utility using the Windows Start menu or the Windows search box.

  • Page 79: Power Attendant Lite Utility

    Installation The Power Attendant Lite Utility is not pre-installed on a Box PC. The Power Attendant Lite Utility installer is included in the installers directory (D:\OMRON-NY\Instal- lers). Download the installer from the OMRON download website if required. To install the Power Attendant Lite Utility: Ensure the revision number of the UPS is correct.
  • Page 80 A UPS selection window will be displayed. Select the connected UPS. A Login window will be displayed. Login with ID Admin and password omron. The Top window with UPS status information will be displayed. Configure the parameters for your specific situation.
  • Page 81 3 Software Refer to UPS Power Attendant Lite for Windows User's Manual for details. Select Detailed Setting / Other Settings / Communication Setting / UPS Communication Port to display the parameter COM search to UPS detection. Set the parameter to Do not search for COM ports to prevent interference for the COM ports. Select Submit to save the setting.

  • Page 82: Software For Developers

    The Industrial PC System API allows programmers to create programs that can retrieve information or set an indicator status of the product. The API makes use of the included OMRON IPC System Service to manage the hardware. Features The Industrial PC System API can: •...
  • Page 83 3 Software Installation The Industrial PC System API is part of the SDK download. The Industrial PC System API is pre-installed on the Industrial Panel PC and the Industrial Box PC. Install the Industrial PC System SDK to use the Industrial PC System API on development PCs. Use the Merge Module to include the Industrial PC System API in the installer for custom applications.
  • Page 84 3 Software 3 - 18 NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

  • Page 85: Specifications

    Specifications This section provides specifications of the IPC Programmable Multi Axis Controller. General Specifications ................4 - 2 4-1-1 Dimensions and Weight ................4 - 2 4-1-2 General Electrical Specifications ..............4 - 3 4-1-3 Power Consumption Specifications .............. 4 - 4 4-1-4 CPU Specifications ..................

  • Page 86: General Specifications

    4 Specifications General Specifications This section provides general specifications of the IPC Programmable Multi Axis Controller. 4-1-1 Dimensions and Weight The following table provides specification details on dimensions and weights. Specifications with book Specifications with wall Item Specifications mount bracket mount brackets Dimensions Width X = 282 mm...

  • Page 87: General Electrical Specifications

    4 Specifications 4-1-2 General Electrical Specifications The following table provides the general electrical specifications. Item Specifications Rated power supply voltage 24 VDC Allowable power supply voltage range 20.4 to 28.8 VDC Power supply standard SELV Grounding method Ground to less than 100 Ω Inrush current At 24 VDC: 12 A / 6 ms max.

  • Page 88: Power Consumption Specifications

    4 Specifications 4-1-3 Power Consumption Specifications The following tables provide details on the power consumption of the IPC Programmable Multi Axis Controller. The total power consumption is the sum of the power consumption of all items that are installed in your Box PC.

  • Page 89: Cpu Specifications

    4 Specifications 4-1-4 CPU Specifications This section gives the specifications of the CPUs that are available for the IPC Programmable Multi Axis Controller. Refer to 1-5 Product Configuration on page 1 - 6 for product configuration details. ® ™ Intel Core i7-4700EQ CPU Specifications ®...

  • Page 90: Storage Device Specifications

    4 Specifications 4-1-6 Storage Device Specifications This section provides the specifications of the storage devices. Solid State Drive Specifications Specifications for the Solid State Drive (SSD) are provided in the table below. Model Specifications Item 32 GB 64 GB 128 GB Model NY000-AS00 NY000-AS01...

  • Page 91: Pcie Card Specifications

    4 Specifications 4-1-7 PCIe Card Specifications The PCI Express (PCIe) Card slot of the IPC Programmable Multi Axis Controller accepts various cards for specific hardware needs. Ensure that, according to the PCIe hardware specifications, the indent is present in the PCIe Card. The following tables provide PCIe Card details per CPU type.

  • Page 92: Bracket Specifications

    4 Specifications 4-1-8 Bracket Specifications The metal mounting brackets mount your Box PC and they are the connection for the functional ground. Use metal screws with a diameter of 4 mm or 5 mm to mount the brackets. Mounting screw locations for book mount and wall mount orientation: Additional Information •...

  • Page 93: Connector Specifications

    4 Specifications Connector Specifications This section provides the Connector Specifications of the IPC Programmable Multi Axis Controller. 4-2-1 Power Connector Specifications The power supply connector can be locked to prevent unintentional disconnection. The connector can only be inserted the correct way. The connector is a Phoenix Contact type SPC5/2-STCL-7.62 BK (1711708).

  • Page 94: I/O Connector Specifications

    4 Specifications Locking and Removing the Power Connector The power connector automatically locks into place when the black part of the connector is held and pushed in. Pushing both orange sliders towards the end of the connector will release the lock when remov- ing the connector.
  • Page 95 4 Specifications I/O Connector Pin Details The pin details of the I/O connector. The pin layout represents the I/O connector on the Box PC. The I/O signals connected must be powered from a power supply which conforms to the SELV stand- ards.
  • Page 96 4 Specifications I/O Connector Power Status Output Details This section provides details of the Power Status Output relay. The Power Status Output is a relay between pin 1 and 2 of the I/O Connector.  Power ON Power Status Output Operation This section provides power ON details of the Power Status Output operation.
  • Page 97 4 Specifications Product ON Shutdown Shutdown Product OFF start finished Closed (ON) Relay Open (OFF) Power supply removed Closed (ON) Relay Open (OFF) Additional Information Refer to 5-4-4 Wire the I/O Connector on page 5 - 38 for I/O connector wiring details. Lock and Remove the I/O Connector The I/O connector locks into place when the black part of the connector is held and pushed in.

  • Page 98: Usb Connector Specifications

    4 Specifications 4-2-3 USB Connector Specifications The IPC Programmable Multi Axis Controller includes four USB connectors. Two connectors provide version 2.0 performance and two connectors provide version 3.0 performance. Details of the USB in- terface connectors are provided below. The connector layout represents the USB connectors on the Box PC. Interface Connector Details •...

  • Page 99: Ethernet Connector Specifications

    4 Specifications 4-2-4 Ethernet Connector Specifications Details of the RJ45 Ethernet connectors are provided below. There are three Ethernet ports, each with a specific function. The Ethernet connectors are designated in the following manner. • Connector number 1: EtherCAT. This port is available for the Programmable Multi Axis Controller. •...
  • Page 100 4 Specifications Ethernet Connector LED Indicators Each connector has LED indicators for speed, link and activity. Indica- Item Color Status Description Link/Act Yellow Not lit No link Link Flashing Link and activity Speed Not lit Not lit 10 Mbps or no link Green 100 Mbps link Orange...
  • Page 101 4 Specifications Item Specifications Maximum transmission distance between nodes 100 m Maximum number of slaves Range of node addresses that can be set 1 to 512 Maximum process data size Input: 5,736 bytes, Output 5,736 bytes, the maximum number of process data frames is 4 Maximum process data size per slave Input 1,434 bytes, Output 1,434 bytes Communications cycle...

  • Page 102: Dvi Connector Specifications

    4 Specifications 4-2-5 DVI Connector Specifications DVI is the standard video interface for the Box PC. The video interface depends on the model of the Box PC as specified below: Additional Information • Refer to 4-1-4 CPU Specifications on page 4 - 5 for graphics controller details. •...

  • Page 103: Rs-232C Connector Specifications

    4 Specifications 4-2-6 RS-232C Connector Specifications The optional RS-232C interface on the Box PC uses a standard SUBD9 connector. The RS-232C interface is not isolated from the internal Box PC's components. Additional Information • Refer to 5-4-2 Ground on page 5 - 28 for grounding details. •...

  • Page 104: Software Specifications

    4 Specifications Software Specifications This section provides the Software Specifications of the IPC Programmable Multi Axis Controller. 4-3-1 Available Windows Operating Systems The available Windows Operating System is Windows Embedded Standard 7 SP1 - 64 bits. 4-3-2 Supported Languages Languages default supported by the operating system are: Language Windows 7 Windows 10...

  • Page 105: Environmental Specifications

    4 Specifications Environmental Specifications This section provides environmental specifications of the IPC Programmable Multi Axis Controller. 4-4-1 Operation Environment Specifications The following table provides the general environmental specifications for the Industrial Box PC. Item Specifications Ambient operating temperature 0 to 55°C Ambient storage temperature -20 to 70°C Ambient operating humidity...

  • Page 106: Temperature And Humidity Specifications

    4 Specifications 4-4-2 Temperature and Humidity Specifications The allowed ambient operating temperature and ambient humidity depend on product type, CPU type, mounting orientation, and storage device type. The following sections provide temperature and humidity details per CPU type. Temperature and Humidity Graphs The maximum ambient operating temperature and ambient humidity are specified per CPU type, mounting orientation and storage device type.

  • Page 107: Recycling Specifications

    4 Specifications • Store the Box PC with a SSD within the general environmental specifications. • Store the Box PC with a HDD within the ambient temperature and humidity ranges as shown in fol- lowing graph. Storage temperature- Storage humidity range temperature-humidity range Temperature [°C]...
  • Page 108 4 Specifications 4 - 24 NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

  • Page 109: Installation

    Installation This section provides all installation details for the IPC Programmable Multi Axis Con- troller. Unpack ......................5 - 3 5-1-1 Unpack Procedure ..................5 - 3 5-1-2 Items Supplied ....................5 - 3 Install Options ....................5 - 6 5-2-1 Install a Drive ....................
  • Page 110 5 Installation 5-8-1 Connect UPS Using the USB Connector............ 5 - 53 5-8-2 Connect UPS Using the I/O Connector ............5 - 56 Create a Windows System Repair Disk and a Windows Backup... 5 - 59 5-9-1 Industrial PC with Programmable Multi Axis Controller Backup ....5 - 59 5-9-2 Create a Windows System Repair Disk............

  • Page 111: Unpack

    5 Installation Unpack This section provides details on how to unpack the IPC Programmable Multi Axis Controller. 5-1-1 Unpack Procedure Check the package for damage. If there is any visible damage: • Take photos of the package and save them. •...
  • Page 112 5 Installation Items Supplied with the Industrial Box PC This section describes the items supplied with your Industrial Box PC. • Industrial Box PC • Documentation: • Safety Precautions sheets (English and Japanese) • EU Compliance sheet • Standards and Certifications sheet •...
  • Page 113 5 Installation Items Supplied with the Brackets This section describes the items supplied with the brackets for your Industrial Box PC. Additional Information • Refer to 2-10-1 Mounting Brackets on page 2 - 19 for bracket details. • Refer to 5-3-8 Book Mount Procedure on page 5 - 25 for book mount installation. •...

  • Page 114: Install Options

    5 Installation Install Options This section describes the installable options for the IPC Programmable Multi Axis Controller. 5-2-1 Install a Drive A drive is a storage device for the IPC Programmable Multi Axis Controller. Additional Information • Depending on the product configuration a drive is already installed. Refer to 1-5 Product Configuration on page 1 - 6 for storage details.
  • Page 115 5 Installation Pull the metal shielding cover out of the Box PC. Align the connectors of the drive as shown on the bracket. Then insert the replacement drive in the bracket and insert the 4 mounting screws . Tighten these screws with a tor- que of 0.35 N·m.
  • Page 116 5 Installation Insert the bracket with the drive in the correct bay. • A drive for the operating system has to be inserted in bay A • The drive for additional storage can be inserted in bay B Ensure the bracket is completely in the Box PC with an extra push. The drive bracket will lock into place when it is fully inserted.
  • Page 117 5 Installation Mount the drive cover. The lock lever will click when closed correctly. Finalize the drive installation when the Box PC installation is completed. • If the drive is inserted in bay A: (1) Install an operating system (2) Power OFF and then Power ON (3) Ensure the drive is functional and confirm normal operation.

  • Page 118: Install The Pcie Card

    5 Installation 5-2-2 Install the PCIe Card Prepare the following items: • The PCIe Card. A PCIe Card is not supplied with the Box PC. Additional Information Refer to 4-1-7 PCIe Card Specifications on page 4 - 7 for PCIe specifications. •...
  • Page 119 5 Installation Pull the middle of the Card Clip to unlock it and remove it from the PCIe Drawer. Remove the slot cover from the PCIe Drawer. The thin sheet metal frame should stay in the PCIe Drawer. The slot cover is now removed. 5 - 11 NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)
  • Page 120 5 Installation Place the PCIe Card in the PCIe Drawer. Ensure to insert the PCIe Card in the correct opening. Ensure the thin sheet metal frame is positioned between the PCIe Card and the PCIe Drawer to ensure a good conductive contact. Place the Card Clip in the PCIe Card and PCIe Drawer and then rotate the Clip to lock it...
  • Page 121 5 Installation Slide the Card Support so that it supports the side of the PCIe Card. The card should be in small groove so there is support below and above the card. Rotate the Card Support to lock it in place. Insert the PCIe Drawer in the Box PC and then insert the two crosshead screws that hold the PCIe Drawer in place.
  • Page 122 5 Installation Remove the PCIe cover if the PCIe Card has external connectors. (1) Push the lock lever (2) Tilt the PCIe cover (3) Remove the PCIe cover The PCIe Card is installed. 5 - 14 NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

  • Page 123: Mount

    5 Installation Mount This section describes how to mount the Box PC in either a book or wall orientation inside a control panel. WARNING Ensure that installation and post-installation checks of the product are performed by personnel in charge who possess a thorough understand- ing of the machinery to be installed.

  • Page 124: Product Orientation

    5 Installation 5-3-2 Product Orientation The Box PC can be mounted in a book or wall orientation. • For book mount there is one allowed orientation • For wall mount there are two allowed orientations, horizontally mounted and vertically mounted Do not install the Box PC in other orientations.
  • Page 125 5 Installation Provide enough space for good air flow and ensure the following minimum distances are observed around the sides of the Box PC. • Book Mount • Wall Mount in landscape or portrait orientation Item Minimum distance 50 mm 100 mm 50 mm Measure the minimum distances X and Y at the air openings in the sides of the Box PC.
  • Page 126 Box PC. • Do not install the Box PC directly above any heat-generating equipment, such as heaters or transformers. • Do not install the Box PC in a location exposed to direct sunlight. OMRON product OMRON product Natural Cooling ...

  • Page 127: Humidity

    5 Installation OMRON product OMRON product Forced Air Circulation  Room Cooling Cool the entire room where the control panel is located. Cooler Control panel Room Cooling Low Temperatures The Box PC may not start normally if the temperature is below 0°C when the power is turned ON.

  • Page 128: Atmosphere

    Installation Location Install the Box PC as far away as possible from high-voltage (600 V or higher) and power devices to ensure safe operation and maintenance. Example of Recommended Equipment Arrangement OMRON product Control panel Control panel High-voltage...
  • Page 129 • Keep the wiring between the transformer and the Box PC as short as possible, twist the wires well, and keep the wiring separate from high-voltage and power lines. Power circuits Power supply for general operations circuits I/O power supply for Omron product I/O power supply for Omron product Noise Unit power supply for Omron product...
  • Page 130 5 Installation Wire External I/O Signal Lines Observe the following points when wiring the external I/O signal lines. • To absorb reverse electromotive force when an inductive load is connected to an output signal, con- nect a surge suppressor near the inductive load in an AC circuit, or connect a diode near the induc- tive load in a DC circuit.
  • Page 131 5 Installation • Power lines and signal lines • Input signals and output signals • Analog signals and digital signals • High-level signals and low-level signals • Communications lines and power lines • DC signals and AC signals • High-frequency devices (such as Inverters) and signal lines (communications) ...
  • Page 132 Ground of 200 mm 100 Ω or less Example: Separating an OMRON product from Power Lines  Wiring Ducts Whenever possible, route the cables and wires through wiring ducts. Install the wiring ducts so that it is easy to route the wires from the IPC Programmable Multi Axis Controller directly into the duct.

  • Page 133: Book Mount Procedure

    5 Installation 5-3-8 Book Mount Procedure Use the following procedure to mount the IPC Programmable Multi Axis Controller in the book orienta- tion. Additional Information • Refer to 5-4-2 Ground on page 5 - 28 for grounding details. • Refer to 2-10-1 Mounting Brackets on page 2 - 19 for the bracket model. To mount the Box PC: Mount the Bracket to the Industrial Box PC...

  • Page 134: Wall Mount Procedure

    5 Installation • Position the Industrial Box PC with bracket in the mounting location. • Insert screws through the bracket into the mounting surface. Note that these screws are not in the scope of delivery. • Tighten all four screws with a torque of 0.5 N·m. The Box PC is mounted.

  • Page 135: Wire

    5 Installation Wire This section describes how to wire the IPC Programmable Multi Axis Controller. 5-4-1 Wiring Warnings and Cautions This section describes the Warnings and Cautions when wiring the IPC Programmable Multi Axis Con- troller. WARNING Provide safety measures in external circuits to ensure safety in the sys- tem if an abnormality occurs due to malfunction of the product or due to other external factors affecting operation.

  • Page 136: Ground

    5 Installation 5-4-2 Ground This section describes how to ground the IPC Programmable Multi Axis Controller. WARNING Always connect to a ground of 100 Ω or less when installing the prod- uct. Caution The product has an internal non-isolated DC power supply. Circuit ground (0 VDC) and frame ground are connected together.
  • Page 137 5 Installation Considerations for Earthing Methods Local potential fluctuations due to lightning or noise occurred by power devices will cause potential fluctuations between ground terminals of devices. This potential fluctuation may result in device mal- function or damage. To prevent this, it is necessary to suppress the occurrence of a difference in elec- trical potential between ground terminals of devices.
  • Page 138 5 Installation Equipotential Bonding System Equipotential bonding is an earthing method in which steel frames and building structures, metal ducts and pipes, and metal structures in floors are connected together and make connections to the earth trunk line to achieve a uniform potential everywhere across the entire building. We recommend this earthing method.
  • Page 139 5 Installation Star Earthing If the earthing method used for the building is not equipotential bonding or the earthing system is un- known, choose (a) from among the earthing methods given below. (a) Connecting devices and noise sources to separate earth electrodes This is an earthing method to separately ground an earth electrode of the device that is connected with a communications cable or other devices and an earth electrode of a high-power device that could be a noise source, such as a motor or inverter.
  • Page 140 5 Installation Daisy Chain This is an earthing method to connect the device that is connected with a communications cable, other devices, and a device that could be a noise source using a daisy-chain topology to a common earth electrode. This earthing method is not recommended because the device that could be a noise source may inter- fere electromagnetically with other devices.
  • Page 141 5 Installation Ground Connection Details This section provides details about the ground connection. Use the functional ground terminal on the mounting bracket(s) to ground your Industrial Box PC. The washers and nut are supplied with the bracket(s). Refer to Items Supplied with the Brackets on page 5 - 5 for details. Book Mount Mount the ground connection wire to the functional ground terminal...
  • Page 142 5 Installation  Crimp terminals Use crimp terminals with dimensions X = M4 and Y = 8 mm max. 5 - 34 NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

  • Page 143: Wire The Power Connector

    5 Installation 5-4-3 Wire the Power Connector This section describes how to wire the power connector. Precautions for Safe Use • Do not perform a dielectric strength test. • Always use the recommended uninterruptible power supply (UPS) to prevent data loss and other system file integrity issues caused by unexpected power interruption.
  • Page 144 Maximum AWG according to UL/cUL • Power Supply Connector DC Power Supply The OMRON S8VK-series power supply is recommended for use with the IPC Programmable Multi Axis Controller. Additional Information • Refer to 2-10-8 Power Supply on page 2 - 22 for more information.
  • Page 145 5 Installation Power Connector Wiring Procedure Use the following procedure to wire the power connector. 7 mm Remove the sheath from the power supply wires. Precautions for Safe Use Observe the following precautions to prevent broken wires. • When you remove the sheath, be careful not to damage the conductor. •...

  • Page 146: Wire The I/O Connector

    5 Installation 5-4-4 Wire the I/O Connector This section describes how to wire the I/O connector. I/O Connector Wiring Materials Use the supplied I/O connector to connect the inputs and outputs to the IPC Programmable Multi Axis Controller. Recommended I/O conductor sizes for the connector are provided in the table. Wire type Conductor cross-section Solid conductor...
  • Page 147 5 Installation Description Internal Circuit Details Power ON Input The Power ON Input and the UPS Mode Input are bi-di- rectional and isolated. Each input can be wired as sinking (NPN) or sourcing (PNP). Wire these according to the UPS Mode Input output device connected to the inputs.
  • Page 148 5 Installation I/O Connector Wiring Procedure Use the following procedure to wire the I/O connector. 7 mm Remove the sheath from the wires. Precautions for Safe Use Observe the following precautions to prevent broken wires. • When you remove the sheath, be careful not to damage the conductor. •...

  • Page 149: Connect

    5 Installation Connect This section describes how to connect the IPC Programmable Multi Axis Controller. 5 - 41 NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

  • Page 150: Connector Identification

    5 Installation 5-5-1 Connector Identification The Industrial Box PC connectors are shown below. Item Name Description Power connector Lockable power connector I/O connector 2 inputs (UPS signal and power OFF control) and 1 output (Industri- al Box PC power state) USB 3.0 connector 2 USB 3.0 connectors USB 2.0 connector...

  • Page 151: Connection Procedure

    5 Installation 5-5-2 Connection Procedure Use the following procedure to connect the IPC Programmable Multi Axis Controller. Ensure the Box PC is securely fastened to the mounting surface. Ensure the mounted Box PC can be connected to power and peripheral devices. Remove dust covers where applicable and store them in a safe place.

  • Page 152: Ethernet Connection Procedure

    5 Installation Connect the I/O connector. Hold the black part when inserting the connector, this enables the auto-locking mechanism. Do not tilt the orange levers because this will unlock the connector. Connect an external monitor such as the Industrial Monitor. Connect the monitor to the DVI connector and tighten the fastening screws or use the optional NYML connector.

  • Page 153: Initial Power On

    Connect a keyboard and/or a mouse. Additional Information • If using an OMRON Industrial Monitor this may not be required because it has touch function- ality. • Do not connect additional storage devices before the installation of the operating system completed.
  • Page 154 The Box PC is ON and if an operating system is installed it will start. Precautions for Safe Use Always use the SMART monitoring feature for storage devices that do not comply to the Omron Storage Device Specifications. Monitor the operating temperature and vibrations to ensure they stay within the environmental specifications of the storage device.

  • Page 155: Windows Startup First Time

    Refer to 4-3-2 Supported Languages on page 4 - 20 for supported languages. • Legal stuff like license agreements • Windows 10: Select Accept to accept the combined Windows and OMRON license agree- ments. • Windows 7: Select Accept separately for Windows and for the OMRON utilities.
  • Page 156 5 Installation Additional Information • Use the Industrial Monitor Utility to adjust the display and/or connected OMRON Industrial Monitor. • Verify that the Box PC is responding to finger touches on the touchscreen of the product. Install any third party software and drivers that may be required for your applications.

  • Page 157: Install Software

    Use Windows Explorer to examine the contents of the user data partition mapped as drive let- ter D:. Open the Installer folder (D:\OMRON-NY\Installers) and locate the Internet Explorer installer files. Select the installer suitable for your system (32/64 bits) and language (English/Japanese).

  • Page 158: Firewall

    5 Installation 5-7-2 Firewall An industrial network should be separated from an office network. Depending on the operating system a Firewall is preinstalled. • For Windows 10 the standard firewall software is installed and enabled. • For Windows 7 the Firewall software is not installed. Precautions for Safe Use •...

  • Page 159: Drivers And Custom Software

    • For an Industrial PC without Operating System download the drivers from the OMRON download website. • For an Industrial PC with a Windows operating system the drivers for most OMRON devices and common third party devices are already available on the product. They will be installed automatically after the initial Windows configuration or upon connection of a device to the Box PC.

  • Page 160: Connect Ups

    The Box PC can automatically start up again when the pow- er is restored. To connect the Box PC to the OMRON S8BA UPS use one of the following two options: • The USB connector and Power Attendant Lite Utility Software.

  • Page 161: Connect Ups Using The Usb Connector

    • Installation files and manual for the UPS Settings Utility are available in the directory D:\OMRON-NY\Installers\UPS Settings Utility • For all other Box PCs following software can be downloaded from the OMRON download site: • Drivers for the S8BA UPS •...
  • Page 162 5 Installation UPS (S8BA) 24 VDC Power Supply (S8VK) Output Industrial PC Input AC (L) 24 VDC AC (N) 0 VDC Refer to the UPS S8BA User's Manual (Cat. No. U702) for details. Refer to 5-4-3 Wire the Power Connector on page 5 - 35 for wiring details. Supply power to the Power Supply.
  • Page 163 5 Installation Additional Information • The default Input sensitivity setting is Standard voltage sensitivity and this is correct. Do not set this parameter to Low voltage sensitivity. Doing so can cause a system malfunc- tion when switching to battery mode. •...

  • Page 164: Connect Ups Using The I/O Connector

    • Installation files and manual for the UPS Settings Utility are availabe in the installer directory D:\OMRON-NY\Installers\UPS Settings Utility • For all other Box PCs following software can be downloaded from the OMRON download site: • Drivers for the S8BA UPS •...
  • Page 165 5 Installation Power Supply (S8VK) UPS (S8BA) Output 24 VDC IPC Product 24 VDC 0 VDC Input UPS Mode Input AC (L) 24 VDC AC (N) 0 VDC UPS Mode Input Power Status Output Power Status Output Contact Power ON the Box PC. Configure the UPS.
  • Page 166 5 Installation Additional Information The default Input sensitivity setting is Standard voltage sensitivity and this is correct. Do not set this parameter to Low voltage sensitivity. Doing so can cause a system malfunc- tion when switching to battery mode. 5 - 58 NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

  • Page 167: Create A Windows System Repair Disk And A Windows Backup

    5 Installation Create a Windows System Repair Disk and a Windows Backup A Windows Repair Disk is a disk that enables users to restore the Windows operating system. A Windows Backup is a backup that enables users to restore a user-defined content set. Use the following procedures to ensure you can always go back to this situation.
  • Page 168 5 Installation Select Backup and Restore. The Backup and Restore window opens. Select Create a system repair disk. The Create a system repair disk window opens. Select the applicable drive letter of the DVD writer and then select Create disk. Wait until the disk is created and the remove it and store it in a safe place.

  • Page 169: Operating Procedures

    Operating Procedures This section provides the operating procedures for the IPC Programmable Multi Axis Controller. Power ON ...................... 6 - 2 6-1-1 Power ON Using the Power Button .............. 6 - 2 6-1-2 Power ON Using the Power ON/OFF Input ..........6 - 2 6-1-3 Auto Power ON.....................

  • Page 170: Power On

    6 Operating Procedures Power ON This section provides Power ON details. 6-1-1 Power ON Using the Power Button Start condition: Power is supplied to the Box PC and the Box PC is OFF. Press the power button and release within 1 second. Refer to 2-4 Power Button on page 2 - 9 for the power button location.

  • Page 171: Power Off

    6 Operating Procedures Power OFF This section provides Power OFF details. Before following power OFF procedures below, check that the IPC Programmable Multi Axis Controller is ON by examining the LED indicators on the Box PC. 6-2-1 Power OFF Using the Power PMAC Support Utility Additional Information •...
  • Page 172 6 Operating Procedures Any optional operating system settings related to power OFF will be disregarded. Wait until the PWR LED is OFF. The Box PC is powered OFF. Confirm normal operation and check all product settings because unsaved data was lost. 6 - 4 NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

  • Page 173: React To Product Messages

    6 Operating Procedures React to Product Messages The IPC Programmable Multi Axis Controller uses the Industrial PC Tray Utility icon in the system tray area of Windows to present Warnings and Errors. Additional Information Refer to 3-2-5 Industrial PC Tray Utility on page 3 - 10 for Industrial PC Tray Utility details. Check the Industrial PC Tray Utility icon for a Warning or Error symbol.

  • Page 174: React To Windows Messages

    6 Operating Procedures React to Windows Messages Windows uses the Windows Action Center icon in the system tray area of Windows to present Warnings and Errors. Windows 10 Windows 7 Check the Windows Action Center icon for a Warning or Error symbol. A Warning or Error symbol displayed on the Windows Action Center icon indicates a Windows mes- sage.

  • Page 175: Maintenance

    Maintenance This section provides an overview of all maintenance tasks for the IPC Programmable Multi Axis Controller. Preventive Maintenance ................7 - 2 7-1-1 Preventive Maintenance Schedule ............... 7 - 2 7-1-2 Clean the Box PC ..................7 - 4 7-1-3 Keep Software Updated................

  • Page 176: Preventive Maintenance

    Refer to 2-3 LED Indicators on page 2 - 7 for LED details. Monitor storage devices that do not Refer to Storage Device Considerations on page 2 - 20 for details. comply to the Omron specifications Weekly Reference Clean the Box PC Refer to 7-1-2 Clean the Box PC on page 7 - 4 for cleaning details.
  • Page 177 7 Maintenance When the IPC Programmable Multi Axis Controller is not pow- Reference ered for 6 months Confirm both fans rotate immedi- Refer to 7-2-3 Replace the Fan Unit on page 7 - 11 to replace the Fan ately after Power ON. Unit.

  • Page 178: Clean The Box Pc

    • Firewall software • Internet browser • Windows security patches • OMRON software Precautions for Correct Use After an OS update or a peripheral device driver update for the product is executed, the product behavior might be different. Confirm that operation is correct before you start actual operation.

  • Page 179: Create A Custom Backup With Windows Backup

    7 Maintenance 7-1-4 Create a Custom Backup with Windows Backup Use the following procedure to create a custom backup of the IPC Programmable Multi Axis Controller with the Windows Backup and Restore mechanism. To manually or automatically create a customized backup: Select the Windows Start Button.
  • Page 180 7 Maintenance Select Next. The following window will appear: Select Let me choose and then select Next. The following window will appear: Select all directories you want to include in the backup. Select Next. 7 - 6 NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)
  • Page 181 7 Maintenance Select Configure schedule or Change schedule and change the backup schedule. Ensure: • The interval is short enough to minimize data loss when a restore is required • The IPC Programmable Multi Axis Controller is powered ON during the backup periods •...

  • Page 182: Corrective Maintenance

    WARNING Do not attempt to disassemble, repair, or modify the product in any way. Doing so may result in malfunction or fire. Contact your local OMRON representative if the corrective maintenance actions did not solve the problem. 7-2-1 Warning and Error Messages Warning and Error messages are provided by the IPC Programmable Multi Axis Controller when there is a potential problem that may cause downtime.
  • Page 183 7 Maintenance Additional Information • Refer to 4-4-1 Operation Environment Specifications on page 4 - 21 for environmental details. • Refer to 7-2-2 Remove the Cover on page 7 - 10 for fan details. • Refer to 7-2-3 Replace the Fan Unit on page 7 - 11 for Fan Unit replacement details. •...

  • Page 184: Remove The Cover

    7 Maintenance 7-2-2 Remove the Cover The Cover of the IPC Programmable Multi Axis Controller provides access to the following items. • Battery • Fan Unit (applies to products with active cooling) The inside of the Cover contains the following information. •...

  • Page 185: Replace The Fan Unit

    7 Maintenance 7-2-3 Replace the Fan Unit The fans are mounted in the Fan Unit. Use the following procedure to replace the Fan Unit. Precautions for Safe Use If the replacement Fan Unit has been stored over 6 months then check the performance of the Fan Unit after replacement.
  • Page 186 7 Maintenance Replace the complete Fan Unit. (1) Push the lever to unlock the Fan Unit. (2) Lift the lever to tilt the Fan Unit. (3) Remove the complete Fan Unit. Insert the new Fan Unit in the Box PC. Ensure the end of the Fan Unit is positioned under the fan guide Connect the Fan Connectors to the board.

  • Page 187: Replace The Battery

    7 Maintenance 7-2-4 Replace the Battery Precautions for Safe Use • The Battery may leak, rupture, heat, or ignite. Never short-circuit, charge, disassemble, heat, or incinerate the Battery or subject it to strong shock. • Dispose of any Battery that has been dropped on the floor or otherwise subjected to exces- sive shock.
  • Page 188 7 Maintenance Lift the battery from the compartment. Disconnect the battery from the battery connector Connect the new battery to the battery connector. Place the new battery in the Box PC. Ensure the wires are at the side of the battery and not on top of the battery. If the wires are on top of the battery this might make closing and opening the cover more difficult.

  • Page 189: Replace A Drive

    7 Maintenance 7-2-5 Replace a Drive Use the following procedure to replace a drive. Prepare the new drive. Additional Information • Refer to 1-5 Product Configuration on page 1 - 6 for the installed drive model. • Refer to 2-10-4 Storage Devices on page 2 - 20 for the available drive models. •...
  • Page 190 7 Maintenance Pull the metal shielding cover out of the Box PC. Insert the drive cover in the drive bracket bay and move it down so that it locks in the drive bracket. 7 - 16 NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)
  • Page 191 7 Maintenance Remove the drive bracket from the Box PC using the drive cover. Remove the 4 mounting screws and then remove the drive from the drive bracket. 7 - 17 NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)
  • Page 192 7 Maintenance Align the connectors of the replacement drive as shown on the bracket. Then insert the re- placement drive in the bracket and insert the 4 mounting screws . Tighten these screws with a torque of 0.35 N·m. Insert the bracket with the replacement drive into the correct bay of the Box PC. Ensure the bracket is completely in the Box PC with an extra push.
  • Page 193 7 Maintenance Insert the metal shielding cover. Mount the drive cover. The lock lever will click when closed correctly. Restore the drive data. • For products NYB£ and NYP£: • For an Industrial PC with RTOS Controller restore the drive data from a backup. •...

  • Page 194: Replace The Pcie Card

    7 Maintenance 7-2-6 Replace the PCIe Card Use the following procedure to replace the PCIe Card. Prepare: • The PCIe Card Additional Information Refer to 4-1-7 PCIe Card Specifications on page 4 - 7 for PCIe specifications. • The PCIe Card mounting materials: Card Clip and Card Support These are supplied with the IPC Programmable Multi Axis Controller.
  • Page 195 7 Maintenance Push the notch at the bottom of the Card Support up and rotate the Card Support. Slide the Card Support away from the card to create space and to remove it. Pull the middle of the Card Clip to unlock it and remove it from the PCIe Drawer. 7 - 21 NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)
  • Page 196 7 Maintenance Remove the PCIe Card from the PCIe Drawer. The PCIe Card is now removed. Place the replacement PCIe Card in the PCIe Drawer. Ensure the PCIe Card is inserted into the correct opening. 7 - 22 NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)
  • Page 197 7 Maintenance Place the Card Clip in the PCIe Card and PCIe Drawer and then rotate the Clip to lock it in place. Slide the Card Support so that it supports the side of the PCIe Card. Rotate the Card Support to lock it in place.

  • Page 198: Restore And Repair Data

    Refer to Repair Windows with the System Repair Disk on page 7 - 28 for Windows repair disk de- tails. Additional Information Contact your OMRON representative when the Box PC needs to be restored and you do not have a system backup. 7 - 24...
  • Page 199 7 Maintenance Restore a Custom Backup with Windows Use the following procedure to restore a custom backup of user files with Windows Backup and Re- store. Additional Information • With Windows Backup and Restore it is not possible to restore the complete boot disk or the operating system.
  • Page 200 7 Maintenance Select Restore my files. The restore files window opens. Use the buttons Search and Browse for files or Browse for folders to find the created back- Add the files and folders to be restored and then select Next. Additional Information With this Windows Restore procedure it is not possible to restore files that are in use.
  • Page 201 7 Maintenance Select In the original location and then select Next. The progress window will appear. Wait until the message Your files have been restored appears and then select Finish. The files are restored. 7 - 27 NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)
  • Page 202 7 Maintenance Repair Windows with the System Repair Disk Use the following procedure to repair the Windows operating system with a System Repair Disk. Ensure: • The IPC Programmable Multi Axis Controller is powered OFF. • A System Repair Disk is created earlier and it is available. To perform a system repair: Connect a USB keyboard, a USB mouse and a USB external DVD drive to the IPC Program- mable Multi Axis Controller.

  • Page 203: Allocate A Drive In Windows

    7 Maintenance 7-2-8 Allocate a Drive in Windows An added drive must be allocated before it becomes visible in Windows. To allocate a drive in Windows: Ensure the Box PC is ON. Select the Windows Start Button. In the search field, input partition. Select Create and format hard disk partitions.

  • Page 204: Windows Event Viewer

    7 Maintenance 7-2-9 Windows Event Viewer The Windows Event Viewer displays logged events. These logged events can support you in corrective maintenance. Select the Windows Start Button. In the search field, input Event. Select View event logs. The Event Viewer opens. Item Selection tree Event list...
  • Page 205 7 Maintenance Filter Events and Event Details This procedure explains how to filter events in the Windows event log. To filter the events: Open the Windows Event Viewer. Refer to 7-2-9 Windows Event Viewer on page 7 - 30 for details. In the Actions list select Filter Current Log.
  • Page 206 7 Maintenance 7 - 32 NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)
  • Page 207 Appendices BIOS ......................A - 2 A-1-1 BIOS Overview ..................... A - 2 A-1-2 BIOS - Main ....................A - 4 A-1-3 BIOS - Advanced ..................A - 5 A-1-4 BIOS - Chipset....................A - 8 A-1-5 BIOS - Boot....................A - 9 A-1-6 BIOS - Security ...................

  • Page 208: A-1 Bios

    Appendices A-1 BIOS This section provides the BIOS information of the IPC Programmable Multi Axis Controller. WARNING Changing BIOS information is only allowed for the engineer in charge that possesses a thorough understanding of the BIOS settings because it can change the behavior of the product. A-1-1 BIOS Overview The BIOS contains settings that influence the behavior of the IPC Programmable Multi Axis Controller.
  • Page 209 Appendices Refer to A-1-5 BIOS - Boot on page A - 9 for Boot details. • Security Refer to A-1-6 BIOS - Security on page A - 10 for Security details. • Save & Exit Refer to A-1-7 BIOS - Save & Exit on page A - 10 for Save and Exit details. BIOS - Navigation and Function Keys The right part of the BIOS screens is divided in two parts.

  • Page 210: A-1-2 Bios - Main

    Appendices BIOS Password & Write Protection A BIOS password protects the BIOS setup program from unauthorized access. This ensures that users cannot change the system configuration without authorization. With an assigned BIOS pass- word, the BIOS prompts the user for a password on a setup entry. If the password entered is wrong, the BIOS setup program will not launch.

  • Page 211: A-1-3 Bios - Advanced

    Appendices A-1-3 BIOS - Advanced This section provides advanced BIOS information. Changeable BIOS Advanced parameters and their factory default values: Item Default / Remark Machine Control Enabled Graphics Primary Graphics Device Auto Internal Graphics Device Auto IGD Pre-Allocated Graphics Memory IGD Total Graphics Memory 256M Primary IGD Boot Display Device...
  • Page 212 Appendices Item Default / Remark PCI & PCI Express PCI Express Gen 2 Set- Completion Timeout Default tings ARI Forwarding Disabled AtomicOp Requester En- Disabled able AtomicOp Egress Block- Disabled IDO Request Enable Disabled IDO Completion Enable Disabled LTR Mechanism Enable Disabled End-End TLP Prefix Disabled...
  • Page 213 Appendices Item Default / Remark PCI & PCI Express GbE Channel 0 PCI Express Port 0 Enabled ASPM Disabled GbE Channel 1 PCI Express Port 1 Enabled ASPM Disabled PCI Express Port 0, 1 (x4 PEG1 Speed Auto Gen3) PEG1 ASPM Disabled PEG1 De-emphasis Con- -3.5 dB...

  • Page 214: Bios - Chipset

    Appendices Item Default / Remark UEFI Network Stack UEFI Network Stack Disabled NVMe Configuration NVMe Configuration information Display of NVMe Configu- ration parameters Intel® Ethernet NIC Configuration Link Speed Auto Negotiated Connection I218-LM - Wake On LAN Enabled Unique MAC Address Blink LEDs Smart Self Test monitors the status of the HDD/SSD.

  • Page 215: A-1-5 Bios - Boot

    Appendices A-1-5 BIOS - Boot Provides Boot information and configuration settings. Changeable BIOS Boot parameters and their factory default values: Item Default / Remark Quiet Boot Disabled Setup Prompt Timeout Bootup NumLock State Battery Support Auto (Battery Manager) Remain Off Power Loss Control CSM &...

  • Page 216: A-1-6 Bios - Security

    Appendices A-1-6 BIOS - Security Provides security information like BIOS Password and HDD information. WARNING Security setting adjustments should only be performed by the engineer in charge that possesses a thorough understanding of the security set- tings. Selecting non-recommended security settings can put your sys- tem at risk.

  • Page 217: A-2 Customize Windows

    Appendices A-2 Customize Windows This section provides an overview of the tools to customize Windows. A-2-1 Enhanced Write Filter The Enhanced Write Filter (EWF) is applicable to Box PCs with a Windows 7 operating system. The Enhanced Write Filter (EWF) intercepts disk changes and stores them into a memory overlay in RAM memory instead of applying them to the original volume.

  • Page 218: A-2-2 File-Based Write Filter

    Appendices Command Function Remarks Writes all the changes in the mem- Protection is also disabled immedi- ewfmgr c: -commitanddisable - ory overlay to the physical disk im- ately. No restart is required. live mediately, and disables the disk protection. Disables the disk protection. The protection is not disabled until ewfmgr c: -disable the system is restarted.
  • Page 219 Appendices • Minimize write actions to the disk. For example, minimize write access to flash memory. Write cycles on flash memory are limited for technical reasons. Usage FBWF is included in the Windows Embedded Standard 7 image and disabled by default. The configu- ration of this component can be defined with the command line tool FBWFMGR.EXE To run to FBWF Manager, open the Command Prompt with Administrator rights.

  • Page 220: A-3 Dvi-I Connector Pin Details

    Appendices A-3 DVI-I Connector Pin Details Pin details of the DVI-I connector. C1 C2 C3 C4 The pin layout represents the DVI-I connector on the IPC Programmable Multi Axis Controller. Pin numbers increase from left to right for every row. Signal Name Function TMDS data 2−...
  • Page 221 Appendices Signal Name Function Analog blue ® ™ For Intel Core i7-4700EQ CPU type Analog horizontal sync ® ™ For Intel Core i7-4700EQ CPU type 0 VDC Analog ground return for red, green and blue ® ™ for Intel Core i7-4700EQ CPU type A - 15 NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

  • Page 222: A-4 Rs-232C Connector Pin Details

    Appendices A-4 RS-232C Connector Pin Details The pin layout represents the RS-232C connector on the Box PC. Signal Name 0 VDC The 0 VDC pin is internally connected to the ground connection. Additional Information Refer to 5-4-2 Ground on page 5 - 28 for grounding details. A - 16 NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)
  • Page 223 Index I - 1 NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)
  • Page 224 Index Index Specifications ............4 - 15 Speed Indicator ............4 - 16 Event viewer..............7 - 30 Accessory kit ..............2 - 18 Anti-virus software ............5 - 50 Filter events .............. 7 - 31 Backup..............5 - 59,7 - 5 Fan error .................2 - 8 Battery ..............
  • Page 225 Index Temperature ..............4 - 22 Thermal shutdown ............2 - 8 Operating system ............4 - 20 License key ............... 7 - 10 Windows..............3 - 2 Unpack ................5 - 3 UPS ..............2 - 23,5 - 52 Connect I/O..............5 - 56 PCIe Card ..............2 - 12 Connect USB.............
  • Page 228 Tel: (1) 847-843-7900/Fax: (1) 847-843-7787 © OMRON Corporation 2016-2017 All Rights Reserved. OMRON (CHINA) CO., LTD. OMRON ASIA PACIFIC PTE. LTD. In the interest of product improvement, Room 2211, Bank of China Tower, No. 438A Alexandra Road # 05-05/08 (Lobby 2), specifications are subject to change without notice.

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