Table Of Contents - Danfoss FCD300 Service Manual

Content
1. Scope and field of service manual ...............................................................................................4
2. Service Policy for FCD 300 .........................................................................................................4
2.1. In General.............................................................................................................................4
2.2. Field Service ........................................................................................................................4
3. Installation, programming and basic fault tracing .......................................................................4
4. Replacement.................................................................................................................................4
5. Spare parts....................................................................................................................................5
5.1. Complete electronic parts.....................................................................................................5
5.2. Control cards ........................................................................................................................5
5.3. Various parts ........................................................................................................................5
5.4. Picture of Control cards .......................................................................................................6
5.5. Picture of Various parts .......................................................................................................7
6. Product Notes.............................................................................................................................10
7. Tools needed ..............................................................................................................................10
8. Place, tightening torque and sequence for screws......................................................................11
9. Function diagram .......................................................................................................................13
10. Special conditions, which might cause problems ..................................................................14
11. Symptom / Causes chart.........................................................................................................15
12. Application or FCD fault .......................................................................................................17
13. Test (measurement) on the FCD ............................................................................................18
13.1. Static test ........................................................................................................................19
13.2. Dynamic test ..................................................................................................................21
14. LED indications .....................................................................................................................23
15. Power up test / Control card test ............................................................................................24
16. Replacement of control card ..................................................................................................25
17. Control Connections ..............................................................................................................26
18. Power Connections ................................................................................................................26
19. Useful Data (supplement to the design guide) .......................................................................27
19.1. Thermal conditions / derating ........................................................................................28
19.2. AC mains Voltage Compatibility...................................................................................29
19.3. Mechanical brake control and supply ............................................................................29
19.4. Digital outputs................................................................................................................30
19.5. LCP cable length............................................................................................................30
20. Voltage level overview ..........................................................................................................30
21. Current levels .........................................................................................................................30
22. Help and support contact........................................................................................................31
23. Failure reporting and complaint/analyse report .....................................................................31
23.1. Failure reporting.............................................................................................................31
23.2. Complaint/analyse report ...............................................................................................31
Release 01/2003
Revise 08/01/2003 by DD Service Manager, Steffen Sundbæk
Service Manual FCD 300
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