Nordson iTrax Customer Product Manual
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Nordson iTrax Customer Product Manual

Spray controller
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iTrax
Spray Controller
Customer Product Manual
Part 1079459-07
Issued 2/17
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at (800) 433-9319 or
contact your local Nordson representative.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.
NORDSON CORPORATION  AMHERST, OHIO  USA

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  • Page 1 For parts and technical support, call the Industrial Coating Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative. This document is subject to change without notice. Check http://emanuals.nordson.com for the latest version. NORDSON CORPORATION  AMHERST, OHIO  USA...

  • Page 2: Table Of Contents

    ..Contact Us Notice This is a Nordson Corporation publication which is protected by copyright. Nordson Corporation welcomes requests for information, comments, and Original copyright date 2007. No part of this document may be inquiries about its products.
  • Page 3 Date Change 4/10 Updated Fig. 2 jumper settings and signal specification for Gun (MEG) P201 (page 9). 3/15 Added Firmware Update section. 8/15 Updated Parts section. 2/17 Modified time and driver printed circuit assemblies. Part 1079459-07 E 2017 Nordson Corporation...
  • Page 4 Change Record Part 1079459-07 E 2017 Nordson Corporation...

  • Page 5: Safety

    Regulations and Approvals Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Nordson equipment will be voided if instructions for installation, operation, and service are not followed. Part 1079459-07...

  • Page 6: Personal Safety

    If you suffer a fluid injection injury, seek medical care immediately. If possible, provide a copy of the SDS for the injected fluid to the health care provider. Part 1079459-07 E 2017 Nordson Corporation...

  • Page 7: Fire Safety

    Do not smoke, weld, grind, or use open flames where flammable materials are being used or stored. Do not heat materials to temperatures above those recommended by the manufacturer. Make sure heat monitoring and limiting devices are working properly. Part 1079459-07 E 2017 Nordson Corporation...

  • Page 8: Halogenated Hydrocarbon Solvent Hazards

    Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. Halogenated Hydrocarbon Solvent Hazards Do not use halogenated hydrocarbon solvents in a pressurized system that contains aluminum components.

  • Page 9: Description

    Description The Nordson iTrax Spray Controller provides timing control and gun drive functions for one Nordson spray gun and one CleanSprayr gun as part of a complete spray control and monitoring system. This manual covers Spray Controller installation, configuration, and parts.

  • Page 10: Itrax Software Package

    The Spray Controller, Spray Monitors and PRx modules are connected to a single CAN network. The iTrax Operator Interface (OI) is provided as a local OPC client or, as an option, a remote OPC client. Each module has an independent embedded processor, so once they are set up on the CAN network, they do not require the Windows computer to function.

  • Page 11: Spray Controller Requirements

    Compatibility Directive, refer to EMC Directive Requirements. Conditions of Warranty The iTrax Spray Controller must be installed and wired according to the specifications provided herein. Other than technical support provided under warranty for defective equipment, Nordson will not provide complimentary post-sale technical support if the installation does not comply with the requirements stated in this manual and local electrical codes.

  • Page 12: Spray Controller Configuration

    Spray Controller address switch to 100 + the Spray Monitor address switch number. 4. Replace the access plate on the front of the Spray Controller. 5. Repeat this procedure for all additional Spray Controllers in the system. Part 1079459-07 E 2017 Nordson Corporation...
  • Page 13 Board Remote Jumper Assembly Setting (default) Position Position Timer PC Board Assembly TIMER BOARD POT 2 POT 3 Dry Clean Spray Factory Setting Wet Clean Spray J212 DRIVER BOARD Figure 2 Spray Controller Configuration Part 1079459-07 E 2017 Nordson Corporation...

  • Page 14: Spray Machines With Two Spray Guns

    See Figure 3. Connect the Master and Remote units using the supplied ribbon cable. Spray machine interface wiring to Master Remote Master (Gun 2) (Gun 1) Ribbon cable Figure 3 Connecting Master and Remote Units Part 1079459-07 E 2017 Nordson Corporation...
  • Page 15 Spray Controller Table 1 iTrax Spray Controller Circuit Board Switch and Jumper Settings Setting Function/Procedure Module Power Switch Removes power to the Spray Controller and sensors. The Default position is up (ON). Set switch to down (OFF) position before working on interface wiring or sensors.

  • Page 16: Driver And Timer Boards

    *PB1 *POT3 CPU Programming Test/Cal Peak Adjust Port (RJ11) JP3 Dry/Wet *POT2 * : Factory-set; do not change *Mode Select CleanSpray Hold Adjust Select Figure 4 Spray Controller Driver Board Switches and Jumper Settings Part 1079459-07 E 2017 Nordson Corporation...

  • Page 17: Spray Controller Mounting

    Mount the Spray Controller using the two #10 mounting screws included with the controller. The mounting area should be free of vibration, excessive dust, and moisture. Ambient temperatures must not exceed 0−40 _C (32−104 _F). Part 1079459-07 E 2017 Nordson Corporation...

  • Page 18: Input And Output Connections

    Master J112 JP6 Master J112 Inhibit Return Inhibit Return Remote Ribbon Cable J101−7 J101−7 Only required for two- gun spray machines Figure 6 Master Spray Controller Input and Output Connectors (system wiring is customer supplied) Part 1079459-07 E 2017 Nordson Corporation...

  • Page 19: System Wiring

    Note: Contact position when the module is turned off. If the Failsafe mode is enabled “closed” using the OI, then contacts will close after a few seconds upon power up and open when a fault occurs. The factory default setting is Failsafe mode enabled “closed.” Part 1079459-07 E 2017 Nordson Corporation...
  • Page 20 TRIG OUT, Trigger Output 1 Master Output\Remote Input Active High P112 INHIBIT, Inhibit Switch Master Output\Remote Input Active High P112 Spare Master Output\Remote Input Not Used P112 Spare Master Output\Remote Input Not Used P112 COMMON Signal return Return Part 1079459-07 E 2017 Nordson Corporation...

  • Page 21: Network And Power Connections

    (Belden 9841 or equivalent) Note: Total Can network CD-ROM Termination Resistors length must be less than These components are included in the 75 meters. iTRAX OPC Server and OPC Local Client software package, part 1046664. L1 (Hot) 24 VDC Incoming Power...

  • Page 22: Nordson Corporation

    Network Address: 103 Spray Controller P100 P200 Network Address: 104 121  1% -watt Termination Resistor on last iTrax Module on network Figure 8 Network and Power Connections to Remaining Spray Controllers on Network Part 1079459-07 E 2017 Nordson Corporation...

  • Page 23: Operation

    Spray Controller Operation iTrax System operation is automatic once the Spray Controller is configured to the requirements of the lacquer spray machine through the Operator Interface. The Operator Interface displays current spray settings, provides warnings and alarms, and allows the operator to change time delay and spray duration settings.

  • Page 24: Itrax Spray Controller Module Lacquer And Cleanspray Gun Operation

    ** By default, Watchdog mode is disabled and NthCan mode is enabled in the Run state. However, the iTrax Operator Interface may be configured to enable Watchdog mode when no cans have been detected. Watchdog mode will disable as soon as cans are detected again.

  • Page 25: Typical Spray Machine Timing Requirements

    Typical Spray Machine Timing Requirements Figure 9 shows the relationship between the CIP and Index timing for a typical spray machine. Examples of the resulting spray and Cleanspray operation are also indicated. Figure 9 Spray Machine Timing Requirements Part 1079459-07 E 2017 Nordson Corporation...

  • Page 26: Firmware Updates

    6.8 or Earlier 1083541 NOTE A: The firmware update for the SC Module is located on the USB flash drive for the iTrax Version 5.6 software. Existing installed modules and newly purchased modules can be updated via the iTrax touch screen PC.
  • Page 27 Spray Controller 3. Plug in the flash drive in the USB drive and open the file. 4. Copy all files from the flash drive folder to the iTrax Blue Flash Drive folder. 5. See Figure 11. Verify that the contents of the newly created folder match those from the flash drive.

  • Page 28: Reprogramming The Itrax Spray Control Modules

    2. Once the operator interface is closed, close the CanWorks OPC Server. 3. See Figure12. Verify that there are no active iTrax application icons on the taskbar. 4. See Figure13. The Nordson CAN Programmer icon should appear on the desktop.

  • Page 29: Nordson Corporation

    Spray Controller Canworks OPC Server Still Active Figure 12 CanWorks OPC Server Showing Active on Taskbar Figure 13 Nordson CAN Programmer Icon Part 1079459-07 E 2017 Nordson Corporation...

  • Page 30: Programming The Module

    9. After programming is complete, select OK and exit the programmer. 10. Cycle 24 VDC power to all of the iTrax Modules . Cycling ensures that all iTrax modules are rebooted and running the new code. 11. Restart the iTrax Operator Interface and the iTrax OPC Server application on the PC.

  • Page 31: Nordson Corporation

    CAN Programmer Main Screen 1. SMC0720.S file 4. Software version 7. Module address listing 2. SMC folder 5. All at once option 8. Program button 3. SMC0720.S location field 6. Module listing 9. Select all button Part 1079459-07 E 2017 Nordson Corporation...

  • Page 32: Parts

    CONTROL, module, iTrax PRx-II - - - - - - NOTE A: If replacing an iTrax Spray Controller having part number 1083541 and they are no longer available from Nordson, please order part number 1610622 (they are backward−compatible). B: Optional part available through Nordson.
  • Page 33 EU DECLARATION of CONFORMITY Product: iTrax Spray Control, iTrax PRx and NC1 control units for Container Product Line. Models: iTrax Series modules and NC-1 module. Description: iTrax Spray Control – used as a timer / driver module for Container Applicators iTrax PRx –...

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