Nordson IPS10A Manual

Automatic integral power supply controller

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IPS10A Automatic Integral

Power Supply Controller

Customer Product Manual

Part 303 816B

NORDSON CORPORATION AMHERST, OHIO USA

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Page 1 IPS10A Automatic Integral Power Supply Controller Customer Product Manual Part 303 816B NORDSON CORPORATION AMHERST, OHIO USA...
Page 2 Amherst, OH 44001 Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 1998. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice.
Page 3: Table Of Contents
..........1999 Nordson Corporation...
Page 4 ......2. IPS10A Controller Parts ........
Page 7: Introduction
They are familiar with all relevant safety rules and regulations and are physically capable of performing their assigned tasks. Use of Nordson equipment in ways other than those described in the 3. Intended Use documentation supplied with the equipment may result in injury to persons or damage to property.
Page 8: Personal Safety
To prevent injury, be aware of less-obvious dangers in the workplace that often cannot be completely eliminated, such as hot surfaces, sharp edges, energized electrical circuits, and moving parts that cannot be enclosed or otherwise guarded for practical reasons. S1EN–03–[SF–LECAP]–7 1998 Nordson Corporation All rights reserved Issued 10/98...
Page 9: High-Pressure Fluids
The treatment that doctors recommend for an injection injury to the hand includes immediate decompression of the closed vascular compartments of the hand to release the underlying tissue distended by the injected paint, judicious wound depravement, and immediate antibiotic treatment. 1998 Nordson Corporation S1EN–03–[SF–LECAP]–7 All rights reserved Issued 10/98...
Page 10: Fire Safety
Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. S1EN–03–[SF–LECAP]–7 1998 Nordson Corporation...
Page 11: Halogenated Hydrocarbon Solvent Hazards
Check your material MSDS or contact your material supplier for more information. If you must use halogenated hydrocarbon solvents, contact your Nordson representative for information about compatible Nordson components. If a system or any equipment in a system malfunctions, shut off the 7.
Page 15: Introduction
Description Section 2 Description See Figure 2-1. The IPS10A integral power supply controller provides 1. Introduction electrostatic control, dc power, and monitoring functions for rotary atomizers. The controller provides low-voltage dc to the rotary atomizer voltage multiplier. The multiplier produces the electrostatic voltage used to charge the paint as it is sprayed.
Page 16: Front Panel Controls
Table 2-1 for a description of front panel 2. Front Panel Controls controls and functions. INTEGRAL POWER SUPPLY CONTROLLER µA MODE 0917002A Fig. 2-2 Front Panel Controls Manual 9-17 303 816B 1999 Nordson Corporation All rights reserved Issued 10/99...
Page 17 (if the kV potentiometer is turned on). Switch S5 should be set to External Trigger for the IPS10A. Power LED (Green) Lights when the control unit power switch is turned on.
Page 18: Rear Panel Connections
6-pin receptacle for the rotary atomizer. Power cable receptacle 6-pin receptacle for the power cord. Cabinet ground stud Ground wire connection. NOTE: The IPS10A controller must be connected to a true earth ground. Manual 9-17 303 816B 1999 Nordson Corporation All rights reserved...
Page 19: Symbols
Description See Figure 2-4. The IPS10A integral power supply controller uses these 4. Symbols symbols to identify the power switch, the ground connection on the rear panel, and above the green high voltage indicator light on the front panel. HIGH VOLTAGE...
Page 23: Introduction
WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. This section provides IPS10A integral power supply installation 1. Introduction procedures. The section also describes the circuit board power cord and rear panel connections.
Page 24 3-2. Set up the control unit for your application using the jumper blocks and switches. Refer to Table 3-1 for jumper block and switch settings. 4. Slide the control module into the cabinet. Tighten the captive screws. Manual 9-17 303 816B 1999 Nordson Corporation All rights reserved Issued 10/99...
Page 25 External trigger. (High voltage is turned on via an external switch). Continuous Internal trigger. (The power switch turns on high voltage, if the kV/AFC switch is turned on. This setting should not be used with the IPS10A controller). 1999 Nordson Corporation 303 816B...
Page 26: Electrical Connections
J1 on the circuit board. Table 3-3 Power Connections to Circuit Board (Reference only) J1 Pin No. Wire Color Brown Blue Green/Yellow Black (open) White Manual 9-17 303 816B 1999 Nordson Corporation All rights reserved Issued 10/99...
Page 27 4. Connect the rotary atomizer cable to the power output receptacle (1). 0917003A Fig. 3-3 Rear Panel Connections 1. Power output receptacle 3. Cabinet ground stud 2. Power input receptacle 1999 Nordson Corporation 303 816B Manual 9-17 All rights reserved Issued 10/99...
Page 31: Introduction
Before operating a Nordson liquid spray system, read the system component manual and familiarize yourself with the operating characteristics of each component. A thorough understanding of the system operation will help you obtain desired results and diagnose problems.
Page 32: Adjustments
When the device-to-part distances changes, the AFC circuitry maintains the optimum combination of voltage and current. Turn the controller power switch off to turn off the dc power to the 4. Shutdown controller and rotary atomizer. Manual 9-17 303 816B 1999 Nordson Corporation All rights reserved Issued 10/99...
Page 35: Introduction
This affects transfer efficiency, electrostatic wrap, and the quality of the finish. Ungrounded equipment and parts may also accumulate a charge that could arc and cause a fire or an explosion. 3. Check power and cable connections. 1999 Nordson Corporation 303 816B Manual 9-17 All rights reserved...
Page 39: Introduction
This section contains troubleshooting procedures. These procedures 1. Introduction cover only the most common problems that you may encounter. If you cannot solve the problem with the information given here, contact your local Nordson representative for help. Problem Page All LEDs off, no display No power or no high voltage LED’s...
Page 40: Troubleshooting Charts
Replace the circuit board. power LED on, kV mode or AFC mode LED on Q1 failed; TP-8 to ground is greater Replace the circuit board. than 1 V Manual 9-17 303 816B 1999 Nordson Corporation All rights reserved Issued 10/99...
Page 41: No Kv Out, Kv Mode Or Afc Mode Led Off, Display Off
Voltmeter. If this voltage is not present, replace U1 chip. Rotary atomizer resistor, cable, or Check the resistor and multiplier with a multiplier failed megohmmeter. Check the cable continuity. 1999 Nordson Corporation 303 816B Manual 9-17 All rights reserved Issued 10/99...
Page 42: Display Reads 100% Kv, But Reads 0 Μa Output, Loss Of
For best results, the resistance should be 500 ohms or less. Paint conductivity is too low Contact the paint manufacturer. Manual 9-17 303 816B 1999 Nordson Corporation All rights reserved Issued 10/99...
Page 43: Circuit Board Test Points And Components
(S1 through S5), fuses (F1 and F2) and test points (TP1 through TP11). and Components 10 11 12 18 17 15 14 13 TP11 TP10 3318008A Fig. 6-1 Circuit Board Test Points and Components 1999 Nordson Corporation 303 816B Manual 9-17 All rights reserved Issued 10/99...
Page 44: Wiring Diagram
Green Receptacle White Spray Device Receptacle (Output) Power Yellow Cable (Input) Black Gray White Green Green/yellow Green/yellow Component panel Cabinet ground ground Cabinet 0917006A Fig. 6-2 Wiring Diagram Manual 9-17 303 816B 1999 Nordson Corporation All rights reserved Issued 10/99...
Page 45: Electrical Schematic
+21 Vdc Multiplier Feedback Yellow Blue or Yellow +21 Vdc Black Yellow Feedback Gray Black Black Common Green/yellow Cabinet Cabinet Component ground panel ground 0917007A Fig. 6-3 Electrical Schematic 1999 Nordson Corporation 303 816B Manual 9-17 All rights reserved Issued 10/99...
Page 49: Introduction
WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. This section describes repair procedures for the IPS10A automatic 1. Introduction integral power supply controller. No special tools are required.
Page 50: Installation
5. Connect the cabinet ground wire to a true earth ground. 0917008A Fig. 7-1 Removing the Control Module from the Cabinet 1. Captive screws 3. Circuit board 2. Ground wire Manual 9-17 303 816B 1999 Nordson Corporation All rights reserved Issued 10/99...
Page 51: Circuit Board
3318015A Fig. 7-2 Circuit Board Replacement 1. Dust-cover nut 5. Knob 2. Toggle switch 6. Nut 3. Front panel 7. kV/AFC switch 4. Cap 8. O-ring 1999 Nordson Corporation 303 816B Manual 9-17 All rights reserved Issued 10/99...
Page 52: Installation
7-2, (8)) is in place before installing the circuit board into the module. 2. Install a new circuit board into the module. 3. Install the three screws and washers (not shown). Manual 9-17 303 816B 1999 Nordson Corporation All rights reserved Issued 10/99...
Page 55: Introduction
Parts Section 8 Parts To order parts, call the Nordson Customer Service Center or your local 1. Introduction Nordson representative. Use this five-column parts list, and the accompanying illustration, to describe and locate parts correctly. Using the Illustrated Parts Numbers in the Item column correspond to numbers that identify parts in illustrations following each parts list.
Page 56: Ips10A Controller Parts
297 136 Power unit, IPS10A, packaged, standalone — 310 210 Power unit, IPS10A, packaged, rack mount S Module, electric, IPS10A - - - - - - - - - - - - S S Screw, captive, M5 x 25 mm,...
Page 57 S Nut, hex, M5, brass 984 702 S Gasket, filler, panel, front 140 165 S Clamp, ground with wire 240 976 NOTE See Figure 8-2. See Figure 8-3. NS: Not Shown 1999 Nordson Corporation 303 816B Manual 9-17 All rights reserved Issued 10/99...
Page 61 This product has been manufactured according to good engineering practice. The product specified conforms to the directive and standards described above. CERTIFICATIONS: Factory Mutual Certified DNV ISO9001:2000 Date: 15 October 2007 Joseph Schroeder Engineering Manager Finishing Product Development Nordson Corporation S Westlake, Ohio DOC13003B02...

Nordson IPS10A Manual

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