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PICO Controller Nexμs Operating Manual ™ Electronic pdf files of Nordson EFD manuals are also available at www.nordsonefd.com...
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Thank You! You have just purchased the world’s finest precision dispensing equipment. I want you to know that all of us at Nordson EFD value your business and will do everything in our power to make you a satisfied customer.
Purging the System ..............................44 Switching Valve Power On or Off ..........................44 Switching Heater Power On or Off ..........................44 Clearing Alarms .................................45 Routine Shutdown ..............................45 Continued on next page www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
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Write Request Error Response (Sent from Dispenser to Client) ................76 Appendix C, Industrial Ethernet Protocols ........................77 Ethernet and PLC Connection ...........................77 Communication and Programming ..........................78 Protocol Key ................................79 Appendix D, RS-232 Protocol ............................80 www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
As with all EFD products, the PICO Nexμs controller has been produced to exacting specifications and thoroughly tested prior to shipment. To obtain maximum performance from this equipment, read this manual carefully. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Hot surfaces! Avoid contact with the hot metal surfaces of heated components. If contact can not be avoided, wear heat-protective gloves and clothing when working around heated equipment. Failure to avoid contact with hot metal surfaces can result in personal injury. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Qualified personnel are those employees or contractors who are trained to safely perform their assigned tasks. They are familiar with all relevant safety rules and regulations and are physically capable of performing their assigned tasks. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Nordson EFD equipment will be voided if instructions for installation, operation, and service are not followed. If the equipment is used in a manner not specified by Nordson EFD, the protection provided by the equipment may be impaired.
• Test: Verify the operation of features and the performance of equipment using the appropriate sections of this manual. Return faulty or defective units to Nordson EFD for replacement. • Use only replacement parts that are designed for use with the original equipment. Contact your Nordson EFD representative for information and advice.
Disconnect and lock out system electrical power. If using hydraulic and pneumatic shutoff valves, close and relieve pressure. For Nordson EFD air-powered dispensers, remove the syringe barrel from the adapter assembly. For Nordson EFD electro-mechanical dispensers, slowly unscrew the barrel retainer and remove the barrel from the actuator.
WEEE Directive This equipment is regulated by the European Union under WEEE Directive (2012/19/EU). Refer to www.nordsonefd.com/WEEE for information about how to properly dispose of this equipment. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
NX protocol or PROFINET) (standard Ethernet) I/O port Bottom View VALVE DATA (communication) and VALVE POWER ports for the Pμlse XP valve cables Power / fault LEDs www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
E-stop jumper (required only if an emergency stop signal is not connected) (Not shown) PICO Pμlse XP valve(s) (ordered separately) PICO Pμlse XP valve cable(s) (ordered separately) Quick start guide www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
DIN mounting brackets on the DB‑15 breakout board www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Referring to the guidelines below, install the Pµlse XP valve on the dispensing equipment: Nordson EFD strongly recommends using a valve mounting bracket. There are multiple mounting holes to allow for adjustment. Some valve mounting examples are shown below.
In accordance with all state and local electrical codes, connect an equipment grounding conductor to the green ground screw. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Connect the Pµlse XP valve cables to the VALVE DATA and VALVE POWER ports on the controller. Refer to “Extension Cables” on page 46 for available extension cables. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Inputs / outputs (I/Os) can be connected directly to the I/O port on the controller, or alternatively to the I/O terminals on the supplied DB-15 breakout board using the DB-15 cable. Nordson EFD strongly recommends using the breakout board and DB-15 cable for I/O connections.
+45° C (113° F). Refer to “Status Monitoring or Valve Temperature Warning Signal” on page 59 for connection details. • For each controller in the system, Nordson EFD recommends connecting a purge initiate input. A purge signal allows operators to purge the valve by pressing a button or other purge-initiate device. Refer to “Purge Initiate Signal”...
Ethernet cable Ethernet cable Typical network connections for using the Typical network connections for using web interface with one controller the web interface with two controllers www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
For all ancillary components, refer to the quick start guide and / or operating manual provided with those components for installation and setup instructions. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
NOTE: The Dashboard screen shows both the Heater Setpoint and the actual heater temperature. Detailed information about the web interface is provided under “User Interface” on page 27. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
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Make parameter adjustments until the desired deposit result is achieved. Use caution not to exceed maximum frequency ranges. For detailed information about the web interface and additional system setup, refer to “User Interface” on page 27 and to “System Setup” on page 32. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
PICO Pµlse XP valve PICO Pµlse XP with a syringe barrel valves with fluid fluid supply supplied directly into the fluid inlet fitting System layout with one valve www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
5 micron filter / regulator Plant Syringe barrel fluid supplied to one PICO PICO Pµlse XP Pµlse XP valve valves with fluid supplied directly into the fluid inlet fitting www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
(back view) Vision-guided robot (PROPlus Series robot with Laser C shown) NOTE: The Nexµs controller is compatible with all vision-guided robots. Laser C controller (back view) www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
• User Password: nexususer • Admin Password: nexusadmin NOTE: For details about administrator-level / user-level access and changing a password, refer to “User Password” on page 42. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Refer to “Setting Up and Refer to “Adjusting the Dispensing Parameters” on Controlling the Valve Heater” Wave Parameters” on page 32 for details. on page 37 for details. page 35 for details. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
• Orange = Valve is not dispensing NOTE: You can also use the Start Cycle / Stop Cycle button on the Valve and Wave Parameters screen to control dispensing. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Logout Settings User Password Configuration Admin Import/Export Logs Start Cycle Valve Password Wave Alert Language NX Protocol Start Purge Parameters Dashboard Lockout Reset Temperature Wave Profile www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Entering a value and value being saved Value saved Value not allowed (hover the cursor over the caution symbol to see the allowable parameter range) www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Refer to “Valve Dispensing Parameters Screen” on page 33 for details about each element of this screen. Valve Dispensing Parameters area of the Valve & Wave Parameters screen www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
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Frequency Sets how fast the valve operates. A lower frequency causes slower operation; a higher frequency causes faster operation. Range: 1–1000 (Hz) Continued on next page www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
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NOTE: The valve is normally open and power must be applied to close it. Always turn the valve ON before applying fluid and air pressure; otherwise, the valve will leak. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
To fine-tune the wave profile, adjust the settings in the Wave Parameters area of the screen. Refer to “Wave Parameters Screen” on page 36 for details about each element of this screen. Wave Parameters area of the Valve & Wave Parameters screen www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
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For fluids with a viscosity lower than 1000 cP, do not use aggressively low Open Time / Close Time settings (i.e., settings lower than 250 µs / 0.25 ms); doing so can damage the valve. Nordson EFD recommends starting with higher Open Time / Close Time settings (250 µs / 0.25 ms or greater), then decreasing in small increments based on the dispensing results.
Enter settings for your application, or use the heater POWER toggle to switch heater power ON or OFF. Refer to “Temperature Screen” on page 38 for details about each element of this screen. Temperature screen www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
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• Remote: The system uses the heater temperature setpoint from the remote input supplied through the I/O connector. Refer to “I/O Port Pin Assignments” on page 56 to connect inputs / outputs. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Settings sub-menu (remains This sub-screen changes visible as long as Settings is depending on the selected selected) sub-menu item Settings screen and sub‑menu (Industrial Ethernet sub‑screen shown) www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
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Select or deselect the functions you want to lock out. The selected functions cannot be changed or used, but the settings can still be viewed. Continued on next page www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
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Wave Parameters” on page 35. Admin Use to change the administrator Password password. Administrator access allows full control of all system functions. Continued on next page www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
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• Valve Serial Number • Valve Model Number • Shot Count (total number of shots in the Timed mode) To update the firmware, follow the on- screen instructions. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
• The green LED on the front of the controller illuminates when the pump cycles. • The Dispensing indicator on the Status Bar illuminates blue when the valve is dispensing. Power and Fault LEDs www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Before switching valve power OFF, shut off the fluid supply pressure (as prompted by the system), then click CONFIRM. Switching Heater Power On or Off Refer to “Setting Up and Controlling the Valve Heater” on page 37. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
• Removing the fluid body assembly. • Purging the valve with the process fluid. • Purging the valve with cleaning fluid. • Cleaning the valve fluid paths. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
7366523 9 m (29.5 ft) valve extension cable set* 7366524 12 m (39.4 ft) valve extension cable set* *Includes one power cable and one communication cable www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Logs sub-menu (remains This sub-screen changes visible as long as Logs is depending on the selected selected) sub-menu item Logs screen and sub‑menu (Errors sub‑screen shown) www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
See “Dispensing log” on page 49 for a screen capture of this log. Download Logs Use to download any log. Refer to “Downloading Logs” on page 50 for details. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
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PICO Nexμs Series Controllers Troubleshooting (continued) Logs Screen (continued) Parameter log NOTE: This log includes multiple columns; use the scroll bar to view all the columns. Dispensing log www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
• All log files are exported as *.csv files. This file format can be viewed in most text editing and spreadsheet applications. • Only the last five download logs are available. Newer logs overwrite older logs. Download Logs screen www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Ensure that the wiring is correctly stripped and that the conductors are making contact on the 15 pin connector Valve not powered ON Verify that the valve POWER is ON. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Troubleshooting (continued) Error Code Troubleshooting NOTES: • For troubleshooting not related to error codes, refer to “General Troubleshooting” on page 51. • Nordson EFD strongly recommends monitoring all “Notification only” errors and addressing those errors that frequently recur. Error Error Name Related to...
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System cannot detect a valid valve connected to the controller: • Ensure that all wiring connections are correct. • Ensure that the valve cables are properly connected. Continued on next page www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
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Invalid possible vendor for service. Controller Almost • Controller • Notification only Controller temperature is close to the shutoff Over Temperature temperature. Continued on next page www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
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Data vendor for service. • Dispensing continues Not used Stack Almost Over • Valve • Notification only Stack temperature is close to the shutoff Temperature temperature. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Purge (+) Input Purge (-) Input Analog in (0–10V) Analog GND Input External 24V input DB-15 breakout Output 24 VDC (100 mA) out board (optional) DB-15 cable www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
NOTE: If an emergency stop circuit is not needed, install the supplied E-stop jumper on pins 1 and 2. The pump will dispense only if these pins are connected. E-stop jumper Pin 2: Estop_L NC (normally closed) Pin 1: Estop_H www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
NOTE: Sinking is synonymous with NPN (Negative, Positive, Negative). Pin 15: 24 VDC Pin 11: Purge (-) External contact Pin 10: NO (normally open) Purge (+) Pin 9: GND www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
PICO Nexμs Series Controllers Technical Data (continued) Schematics (continued) Controller Outputs Optocoupler Pin 14 External_24V Pin 7 Error_Out Optocoupler Pin 14 External_24V Pin 8 Running_Out www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Windows 7 (typical) Windows 10 (typical) Double-click (Windows 7) or right-click (Windows 10) to select “Properties.” Windows 7 Windows 10 www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
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IP address. The digit range for each field is 1–255. Click OK > OK to save the new IP address. Windows 7 Windows 10 www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
• Throughout this appendix, the user is referred to as the Client. • The Nordson NX Client Application is a software application that shows how the registers can be written to fully control a Nexμs controller using the NX protocol, thus allowing a greater understanding of the communication process.
Nordson NX Client Application for NX Protocol Implementation The Nordson NX Client Application shows how the controller settings (registers) can be written to fully control a Nexμs controller using the NX protocol, thus allowing a greater understanding of the communication process. You can use the Nordson NX Client Application to facilitate the implementation and development of your own PLC application.
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When polling is active, the Message Log shows the current values stored in the Message Log registers (the raw data received from the controller). Clear Messages Click to clear the Message Log. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
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To read a string of registers from the controller, enter the number of registers to No of Registers read (starting from the specified Base Reg No). Receive Multiple: Click to read the specified register set string. Send Multiple www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Register Set for the NX Protocol This section includes the complete register set for programming the Nexμs controller via the NX protocol. To facilitate implementation and use of the register set, Nordson EFD recommends using the Nordson NX Client Application as described in the previous section.
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Error code as generated by the field- programmable gate array (FPGA) REG 30 Valve Serial Number No Data — — Type REG 31 Valve Firmware Version No Data — — Type www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
22 + 25 = 4 + 32 = 36. So, sending “16, 2, 2, 528, 36;” to the controller would set and clear only the specified bits. Continued on next page www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
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Reserved None — — — REG 29 Reserved None — — — REG 30 Reserved None — — — REG 31 Reserved None — — — www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
0 = No response 1 = Response status BIT_15 Network change complete response success / failed 0 = Network change failed 1 = Network change succeeded www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Refer to “Custom Wave Details Table” on page 74. BIT_14 Custom Wave 1 Refer to “Custom Wave Details Table” on page 74. BIT_15 Custom Wave 2 Refer to “Custom Wave Details Table” on page 74. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
This section provides the read, write, and error messages that are implemented in the server (the Nexμs controller). The server and the Client (the PLC / PC) communicate over standard TCP/IP. The Nordson NX Client Application uses the message format shown in this section. Any PLC or program can use this format to communicate with the dispenser.
…. …. Write Request Error Response (Sent from Dispenser to Client) Description Data Command 144 (0x90) Error Code -1 (Data Format Error) -2 (Data Limit Error) www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
You will need the following items: • PLC with EtherNet/IP or PROFINET compatibility • PLC configuration file (EDS or GSDML) downloaded from the Nordson EFD Nexμs controller web page • Category 5e Ethernet cables (or similar), or an Ethernet crossover cable •...
(refer to the “Protocol Key” on page 79). When communication is established and working, use the “Protocol Key” on page 79 to accomplish the PLC programming for your application. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Cycle (time) 67 -> 999999 in11 Cycle Time High out20, out21 out21, out20 Close Volts Close Voltage 10 -> 130 out22, out23 out23, out22 in12 www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
• The return constant (Enter key: ↵) is depicted as [Enter] in all examples. For RS-232 communication, make the connections shown below to the I/O port. Direction Description Input RS-232 RX Output RS-232 TX www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
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Stroke..: 0070 Up Ramp Time.: 000.500ms Dwn Ramp Time: 000.250ms Close Voltage: 090 Numb Shots...: 0000398174 Power Mode: ON at boot up Continued on next page www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
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Where xxxx.xx is the OPEN time (in ms) COUNT in one command 0002.23,0005.77,00535 Where yyyy.yy is the CLOSE time (in ms) Where zzzzz is COUNT *Not implemented for the Nexus controller. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
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Reads the adjustable rrng rrng [Enter] temperature range limit Temp Range = 06.0C for I/O 1 pin 5 (Status of Temperature) *Not implemented for the Nexus controller. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
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(Driver)” on page 81. Input Configuration... Pin 6 = Error Reset Pin 12 = Valve Purge Control *Not implemented for the Nexus controller. Continued on next page www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
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Set baud rate to 2baud received. 38400 bps Set baud rate to 3baud 19200 bps Set baud rate to 9600 4baud bps (default) www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
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(active alarms) Alarm:0x90 as a bitmap or SYS OK when there are no stat [Enter] alarms SYS OK arst Resets a currently arst arst [Enter] active alarm www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
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PICO Nexμs Series Controllers Notes www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
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NORDSON EFD ONE YEAR LIMITED WARRANTY This Nordson EFD product is warranted for one year from the date of purchase to be free from defects in material and workmanship (but not against damage caused by misuse, abrasion, corrosion, negligence, accident, faulty installation, or by dispensing material incompatible with equipment) when the equipment is installed and operated in accordance with factory recommendations and instructions.